stator coil winding machine smt-r160donar.messe.de/.../smt-machine-catalog-for-motor... · suzhou...
TRANSCRIPT
Suzhou Smart Motor Equipment Manufacturing Co., Ltd. Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District, Suzhou, Jiangsu Province
Tel: 0086-0512-66316769 Mob: 0086-13914007779 Fax: 0086-0512-66316717 Post: 215164 E-mail: [email protected] Web: www.smart-js.com/en/index.asp
Stator Coil Winding Machine SMT-R160
Main Features 1. It’s suitable for multi-connected and multi-layer winding; 2. Wind 1-8 coils simultaneously at a time; 3. Automatic slot change, starting winding position, idling start, idling stop, double-ended stop, automatic reset and automatic start could be set in the specialized controller; 4. There are two alternate spindles to facilitate higher output; 5. It can be applied to all kinds of micro motors such as fan motor, pump motor, air conditioner motor, three-phase motor, etc.
Technical Parameters
Model SMT-R160
Wire diameter Φ0.1mm~Φ1.0mm
Winding form diameter ≤Φ220mm
Winding head 1-8
Transfer distance ≤170mm
Max. rotation speed 3200r/min
Air pressure ≥0.4MPa
Power supply 220V/50/60Hz 0.75Kw
Weight ≈550Kg
Dimension (L)1550×(W)1250×(H)1300mm
Suzhou Smart Motor Equipment Manufacturing Co., Ltd. Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District, Suzhou, Jiangsu Province
Tel: 0086-0512-66316769 Mob: 0086-13914007779 Fax: 0086-0512-66316717 Post: 215164 E-mail: [email protected] Web: www.smart-js.com/en/index.asp
Multi-strand Type Winding Machine SMT-R350, SMT-R550
Main Features 1. This machine is specially designed for multiple wire and parallel coil winding, such as alternator, servo motor and three phase motor. 2. The machine adopts special purpose controller which could set the function of arraying direction, winding start point, slow starting, slowing ending, sides stop, auto width, auto reset, etc. 3. The machine can be equipped with automatic through-sleeve device. Technical Parameters
Model SMT-R350 SMT-R550
Wire diameter Φ0.2~Φ1.5mm Φ0.2~Φ1.5mm
Winding form diameter ≤350mm ≤550mm
Parallel wire no. ≤16pcs ≤16pcs
Winding head 1~3pcs 1~3pcs
Transfer distance ≤400mm ≤400mm
Unload winding speed ≤2500r/min ≤1200r/min
Power supply 220V/50/60Hz 1.5Kw 220V/50/60Hz 1.5Kw
Air pressure ≥0.4MPa ≥0.4MPa
Weight ≈670Kg ≈700Kg
Dimension (L)1550×(W)1250×(H)1400mm (L)1550×(W)1250×(H)1550mm
Suzhou Smart Motor Equipment Manufacturing Co., Ltd. Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District, Suzhou, Jiangsu Province
Tel: 0086-0512-66316769 Mob: 0086-13914007779 Fax: 0086-0512-66316717 Post: 215164 E-mail: [email protected] Web: www.smart-js.com/en/index.asp
Double Stations Winding Machine SMT-SR350
Main Features
1. It is newly developed for high-power motor of general-purpose use.
2. Two stations can work individually, while one is at operation, the other can be unloaded, which is
characterized by less intermittent time, higher utilization ratio and output.
3. Automatic coil span program & turns count.
4. Automatic cut and reset & manual clamp.
5. Automatic cut, re-clamp and start can be set by optional controller.
6. Tooling loaded/unloaded manually.
7. Can be equipped with an optional through-sleeve device.
8. It has various kinds of operate mode, such as multilayer tapped winding, slot-hopping winding,
multi-wire winding, automatic insulated sleeve assembly, etc. are available.
9. It is mainly applied to coil winding for three phase motor, generator motor and deep pump motor.
Technical Parameters
Model SMT-SR350
Wire diameter Φ0.3mm~Φ1.2mm
Winding form diameter ≤Φ380mm
Winding head 2pcs
Transfer distance ≤250mm
Unload winding speed ≤1500r/min
Air pressure ≥0.4MPa
Power supply 220V/50/60Hz 1.5Kw
Weight ≈900Kg
Dimension (L)2000×(W)1450×(H)1500mm
Suzhou Smart Motor Equipment Manufacturing Co., Ltd. Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District, Suzhou, Jiangsu Province
Tel: 0086-0512-66316769 Mob: 0086-13914007779 Fax: 0086-0512-66316717 Post: 215164 E-mail: [email protected] Web: www.smart-js.com/en/index.asp
Big Coil Winding Machine SMT-DR650
Main Features
1. Adopt special purpose controller to realize the function of auto winding, auto arraying, slot crossing,
auto getting through wax tube and output setting, etc.;
2. This machine is suitable for winding the coil for big power motor;
3. The tooling could be auto extend and retract, therefore, it doesn’t need to discharge the tooling when
taking out the finished coil, thus to reduce the labor and improve the efficiency;
4. It could produce different dimension coils which are for same series size stator by adjusting the tooling,
and tension is adjustable.
Technical Parameters
Model SMT-DR650
Swing diameter(Winding form diameter) ≤650mm
Transfer distance ≤400mm
Parallel wire no. ≤20pcs
Wire diameter Ф0.4~Ф1.5mm
Winding head 1pc
Power supply 380V/50/60Hz 1.5Kw
Weight ≈950Kg
Air pressure ≥0.4MPa
Dimension (L)1500×(W)1700×(H)1550mm
Suzhou Smart Motor Equipment Manufacturing Co., Ltd. Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District, Suzhou, Jiangsu Province
Tel: 0086-0512-66316769 Mob: 0086-13914007779 Fax: 0086-0512-66316717 Post: 215164 E-mail: [email protected] Web: www.smart-js.com/en/index.asp
Big Coil Winding Machine SMT-DR900, DR1200
Main Features
1. Adopt special purpose controller to realize the function of auto winding, auto arraying, slot crossing,
auto getting through wax tube and output setting, etc.;
2. This machine is suitable for winding the coil for big power motor;
3. The tooling could be auto extend and retract, therefore, it is not need to discharge the tooling when
taking out the finished coil, thus to reduce the labor and improve the efficiency;
4. It could produce different dimension coils which are for same series size stator by adjusting the tooling,
and tension is adjustable.
Technical Parameters
Model SMT-DR900 SMT-DR1200
Swing diameter (Winding form diameter) ≤900mm ≤1200mm
Transfer distance ≤550mm ≤550mm
Parallel wire no. ≤35pcs ≤40pcs
Wire diameter Φ0.4 ~Φ1.5mm Φ0.4 ~Φ1.5mm
Winding head 1pc 1pc
Power supply 380V/50/60Hz 3Kw 380V/50/60Hz 5.5Kw
Air pressure ≥0.4MPa ≥0.4MPa
Weight ≈1020Kg ≈1150Kg
Dimension(mm) (L)1750×(W)1900×(H)1800 (L)2300×(W)2200×(H)2000
Suzhou Smart Motor Equipment Manufacturing Co., Ltd. Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District, Suzhou, Jiangsu Province
Tel: 0086-0512-66316769 Mob: 0086-13914007779 Fax: 0086-0512-66316717 Post: 215164 E-mail: [email protected] Web: www.smart-js.com/en/index.asp
Vertical Winding Machine SMT-LR150-I, SMT-LR150-II
Main Features
1. A kind of single-head and double-station automatic winding machine;
2. It can wind one phase coils at a time, which can wind single and multiple wires;
3. Automatic put the coil into transfer former orderly;
4. Six spindles are controlled by servo motors: the main spindle, high-speed mold dipping, hooking and
cutting wire, turntable rotation and transfer cup index are all controlled by servo motors;
5. Especially suitable for stators with high slot fill factor and small slot opening;
6. Winding mode such as automatic skip, automatic cutting and automatic indexing can be set in
human-machine interface, winding tension is adjustable;
7. Obtain continuous or discontinuous winding way and meets the 2 poles, 4 poles and 6 poles coils
winding;
8. It saves labor and has high efficiency.
Technical Parameters
Model SMT-LR150-I SMT-LR150-II
Winding head 1pc 1pc
Wire diameter Φ0.3mm~Φ1.0mm Φ0.3mm~Φ1.2mm
Winding Speed ≤2500r/min ≤2500r/min
Max stack height ≤120mm ≤150mm
Winding precision ±0 turn ±0 turn
Power supply 380V/50/60Hz 8Kw 380V/50/60Hz 8Kw
Air pressure ≥0.6MPa ≥0.6MPa
Weight ≈1600Kg ≈1800Kg
Dimension (L)1800×(W)1200×(H)2200mm (L)1800×(W)1300×(H)2300mm
Suzhou Smart Motor Equipment Manufacturing Co., Ltd. Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District, Suzhou, Jiangsu Province
Tel: 0086-0512-66316769 Mob: 0086-13914007779 Fax: 0086-0512-66316717 Post: 215164 E-mail: [email protected] Web: www.smart-js.com/en/index.asp
Vertical Winding Machine SMT-LR200
Main Features
1. A kind of single-head and double-station automatic winding machine;
2. It can wind one phase coils at a time, which can wind single and multiple wires;
3. Automatic put the coil into transfer former orderly;
4. Six spindles are controlled by servo motors: the main spindle, high-speed mold dipping, hooking and
cutting wire, turntable rotation and transfer cup index are all controlled by servo motors;
5. Especially suitable for stators with high slot fill factor and small slot opening;
6. Winding mode such as automatic skip, automatic cutting and automatic indexing can be set in
human-machine interface, winding tension is adjustable;
7. Obtain continuous or discontinuous winding way and meets the 2 poles, 4 poles and 6 poles coils
winding;
8. It saves labor and has high efficiency.
Technical Parameters
Model SMT-LR200
Winding head 1pc
Wire diameter Φ0.3mm~Φ1.2mm
Winding Speed ≤2000r/min
Max stack height ≤230mm
Winding precision ±0 turn
Power supply 380V/50/60Hz 9Kw
Air pressure ≥0.6MPa
Weight ≈2200Kg
Dimension (L)2200×(W)1800×(H)2500mm
Suzhou Smart Motor Equipment Manufacturing Co., Ltd. Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District, Suzhou, Jiangsu Province
Tel: 0086-0512-66316769 Mob: 0086-13914007779 Fax: 0086-0512-66316717 Post: 215164 E-mail: [email protected] Web: www.smart-js.com/en/index.asp
Vertical Winding Machine SMT-SLR70, SMT-SLR100
Main Feature
1. A kind of double-head and four-station automatic winding machine;
2. It can wind two phases at a time, which can wind single and multiple wires.
3. Automatic put the coil into transfer former orderly;
4. Six spindles are controlled by servo motors: the main spindle, high-speed mold dipping, hooking and
cutting wire, turntable rotation and transfer cup index are all controlled by servo motors;
5. Especially suitable for stators with high slot fill factor and small slot opening;
6. Winding mode such as automatic skip, automatic cutting and automatic indexing can be finished
successively at a time;
7. Parameters can be set in human-machine interface, winding tension is adjustable;
8. Obtain continuous or discontinuous winding way and meets the 2 poles, 4 poles and 6 poles coils
winding;
9. It saves labor and has high efficiency.
Technical Parameters
Model SMT-SLR70
Winding head 2pc
Wire diameter Φ0.2mm~Φ1.0mm
Winding Speed ≤3000r/min
Max stack height ≤70mm
Winding precision ±0 turn
Power supply 380V/50/60Hz 7Kw
Air pressure ≥0.6MPa
Weight ≈1950Kg
Dimension (L)1800×(W)1300×(H)2050mm
Suzhou Smart Motor Equipment Manufacturing Co., Ltd. Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District, Suzhou, Jiangsu Province
Tel: 0086-0512-66316769 Mob: 0086-13914007779 Fax: 0086-0512-66316717 Post: 215164 E-mail: [email protected] Web: www.smart-js.com/en/index.asp
Vertical Winding Machine SMT-QLR70, SMT-QLR100
Main Feature
1. A kind of four-head and eight-station automatic winding machine;
2. It can wind four phases at one time, which can wind single and multiple wires.
3. Automatic put the coil into transfer former orderly;
4. Six spindles are controlled by servo motors: the main spindle, high-speed mold dipping, hooking and
cutting wire, turntable rotation and transfer cup index are all controlled by servo motors;
5. Especially suitable for stators with high slot fill factor and small slot opening;
6. Winding mode such as automatic skip, automatic cutting and automatic indexing can be finished
successively at one time;
7. Parameters can be set in human-machine interface, winding tension is adjustable;
8. Obtain continuous or discontinuous winding way and meets the 2 poles, 4 poles and 6 poles coils
winding;
9. It saves labor and has high efficiency.
Technical Parameters
Model SMT-QLR70
Winding head 4pc
Wire diameter Φ0.2mm~Φ1.0mm
Winding Speed ≤3000r/min
Max stack height ≤70mm
Winding precision ±0 turn
Power supply 380V/50/60Hz 7Kw
Air pressure ≥0.6MPa
Weight ≈2300Kg
Dimension (L)1350×(W)1000×(H)1800mm
Suzhou Smart Motor Equipment Manufacturing Co., Ltd. Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District, Suzhou, Jiangsu Province
Tel: 0086-0512-66316769 Mob: 0086-13914007779 Fax: 0086-0512-66316717 Post: 215164 E-mail: [email protected] Web: www.smart-js.com/en/index.asp
Slot Insulation Machine SMT-C100, SMT-C160
Main Features
1. Suitable for small and medium-sized three phase motor, gasoline generator, etc.
2. Inserting insulation paper automatically from bottom of stator slot;
3. Automatic paper feeding, cuff folding and forming, paper inserting;
4. Indexing is finished by stepper motor;
5. Characterized by low noise, fast speed, excellent forming, etc.;
6. Slot number change is controlled by electric;
7. Interval slot inserting and skip slot inserting could be at option;
8. It is convenient and easy for different slot number stators production and changing tooling.
Technical Parameters
Model SMT-C100 SMT-C160
Stack height 10~90mm 20~160mm
Stator I.D Φ20~Φ80mm Φ50~Φ120mm
Stator O.D ≤Φ140mm ≤Φ190mm
Height of edge folded 2.5~4mm 2.5~6mm
Insulation paper’s thickness ≤0.25mm ≤0.3mm
TAKT time ≈0.45s/s ≈0.7s/s
Power supply 380V/50/60Hz 0.75Kw 380V/50/60Hz 0.75Kw
Weight ≈400Kg ≈450Kg
Dimension (L)1100×(W)650×(H)1050mm (L)1100×(W)650×(H)1050mm
Suzhou Smart Motor Equipment Manufacturing Co., Ltd. Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District, Suzhou, Jiangsu Province
Tel: 0086-0512-66316769 Mob: 0086-13914007779 Fax: 0086-0512-66316717 Post: 215164 E-mail: [email protected] Web: www.smart-js.com/en/index.asp
Slot Insulation Machine SMT-SC80, SC120, SC160
Main Features
1. A special design for stators with different slot shapes and sizes, like washing machine motor, fan motor,
compressor motor, etc.;
2. It can finish insulation paper insertion with one roll insulation paper at a time;
3. Automatic adjustment of paper length and width, paper cutting, cuff forming and inserting when
inserting paper to different-size and different-shape slot;
4. Paper feeding and cutting are finished by servo motors;
5. Interpersonal interface sets required specific parameters;
6. Forming mold is adjustable to different slot sizes automatically;
7. Characterized by simple operation, low noise, fast speed and high automation.
8. Indexing can be configured with servo motors or stepper motors.
Technical parameters
Model SMT-SC80 SMT-SC120 SMT-SC160
Stack height ≤60mm ≤120mm ≤160mm
Stator I.D Φ40~Φ80mm Φ60~Φ100mm Φ70~Φ150mm
Stator O.D ≤Φ160mm ≤Φ160mm ≤Φ200mm
Cuff height 2.5~4mm 2.5~6mm 3~7mm
Insulator’s thickness ≤0.25mm ≤0.3mm ≤0.35mm
TAKT time ≈0.45s/s ≈0.6s/s ≈0.8s/s
Power supply 380V/50/60Hz 0.75Kw 380V/50/60Hz 1.1Kw 380V/50/60Hz 1.1Kw
Air Pressure ≥0.5MPa ≥0.5MPa ≥0.5MPa
Weight ≈450Kg ≈500Kg ≈550Kg
Dimension(L×W×H mm) 1150×1050×1450mm 1150×1050×1450mm 1250×1100×1500mm
Suzhou Smart Motor Equipment Manufacturing Co., Ltd. Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District, Suzhou, Jiangsu Province
Tel: 0086-0512-66316769 Mob: 0086-13914007779 Fax: 0086-0512-66316717 Post: 215164 E-mail: [email protected] Web: www.smart-js.com/en/index.asp
Horizontal Slot Insulation Machine SMT-CW200
Main Features
1. Suitable exclusively for large and medium-sized motors with single slot shape, inserting insulation
paper automatically from bottom of stator slot;
2. Automatic paper feeding, cuff folding and forming, paper inserting;
3. Characterized by low noise, fast speed, excellent forming, etc.;
4. Slot number change is controlled by electric;
5. Stator indexing is controlled by servo motors;
6. Interval slot inserting could be at option;
7. It is convenient and easy to change the tooling for different slot number stator production, the
changeover time is less than 30 minutes;
8. Especially suitable for generator, deep pump motor, three phase machine, etc.
Technical parameters
Model SMT-CW200
Stack height ≤230mm
Stator I.D ≤Φ180mm
Stator O.D ≤Φ260mm
Cuff height 3~7mm
Insulation paper’s thickness ≤0.35mm
TAKT time 1.1s/s
Power supply 380V/50/60Hz 2.5Kw
Air pressure ≥0.5MPa
Weight ≈900Kg
Dimension (L)1800×(W)1420×(H)1280mm
Suzhou Smart Motor Equipment Manufacturing Co., Ltd. Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District, Suzhou, Jiangsu Province
Tel: 0086-0512-66316769 Mob: 0086-13914007779 Fax: 0086-0512-66316717 Post: 215164 E-mail: [email protected] Web: www.smart-js.com/en/index.asp
Horizontal Slot Insulation Machine SMT-CW300, CW450
Main Features
1. Suitable exclusively for large and medium-sized motors with single slot shape, inserting insulation
paper automatically from bottom of stator slot;
2. Paper feeding, stator indexing and paper pushing are driven by servo motors;
3. Characterized by low noise, fast speed, excellent forming, etc.;
4. Slot number change is controlled by electric;
5. Interval slot inserting could be at option;
6. Auto stator lifting device is optional which is driven by servo motors;
7. The tooling is with modular design;
8. It is convenient to change the tooling and the changeover time is less than 30 minutes, which is suitable
for motors with various kinds and small quantity;
Technical parameters
Model SMT-CW300 SMT-CW450
Stack height ≤330mm ≤350mm
Stator I.D ≤Φ250mm ≤Φ350mm
Stator O.D ≤Φ370mm ≤Φ450mm
Cuff height 3~7mm 4~7mm
Insulation paper’s thickness ≤0.35mm ≤0.35mm
TAKT time ≤1.7s/s ≤2.5s/s
Power supply 380V/50/60Hz 6Kw 380V/50/60Hz 6.5Kw
Air pressure ≥0.5MPa ≥0.5MPa
Weight ≈1050Kg ≈1150Kg
Dimension (L)2350×(W)1100×(H)1460mm (L)2630×(W)1150×(H)1500mm
Suzhou Smart Motor Equipment Manufacturing Co., Ltd. Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District, Suzhou, Jiangsu Province
Tel: 0086-0512-66316769 Mob: 0086-13914007779 Fax: 0086-0512-66316717 Post: 215164 E-mail: [email protected] Web: www.smart-js.com/en/index.asp
Coil Inserting Machine SMT-K90, SMT-FDK90
Main Features
1. It can insert the coil and wedge into stator slot automatically at a time;
2. Winding and wedge inserting is driven by servo motors;
3. Wedge feeding is driven by stepping motor;
4. Different parameters could be set in human-machine interface;
5. The speed and feeding mode is acquirable according to different slot fill factor and different kinds of
wire;
6. Different sizes stator production can be done by changing tooling;
7. Especially apply to micro induction motor such as air conditioner motor, washing machine motor,
compression motor, fan motor, generator and pump motor.
For FDK90, it can do index with foot switch which is driven by stepper motor and is suitable for tubular
motor stator inserting.
Technical parameters
Model SMT-K90 SMT-FDK90
Stator I.D Φ20~Φ100mm Φ20~Φ100mm
Stator O.D ≤Φ160mm ≤Φ160mm
Stack height ≤120mm ≤120mm
Tooling travel ≤70mmn ≤70mmn
Compatible wire Cu / AL Cu / AL
Slot number range 8~48 slot 8~48 slot
Power supply 380V/50/60Hz 3Kw 380V/50/60Hz 4Kw
Weight ≈850Kg ≈950Kg
Dimension (L)1800×(W)650×(H)1700mm (L)1800×(W)650×(H)1700mm
Suzhou Smart Motor Equipment Manufacturing Co., Ltd. Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District, Suzhou, Jiangsu Province
Tel: 0086-0512-66316769 Mob: 0086-13914007779 Fax: 0086-0512-66316717 Post: 215164 E-mail: [email protected] Web: www.smart-js.com/en/index.asp
Horizontal Winding Inserting Machine SMT-QX08
Main Features
1. Tooling changeover time is less than 10 minutes;
2. It can insert the coil and wedge into stator slot automatically at a time;
3. Winding and wedge inserting is driven by servo motors;
4. Wedge feeding is driven by stepper motor;
5. Different parameters could be set in human-machine interface;
6. The speed and feeding mode is acquirable according to different slot filling rates and different kinds of
wire;
7. Different sizes stator production can be done by changing tooling;
8. Especially apply to micro induction motor such as air conditioner motor, washing machine motor,
compression motor, fan motor, generator and pump motor.
Technical parameters
Model SMT-QX08
Stator I.D Φ60~Φ150mm
Stator O.D ≤Φ210mm
Stack height ≤190mm
Tooling travel ≤90mm
Compatible wire Cu / AL
Slot number range 24~48 slot
Power supply 380V/50/60Hz 5Kw
Weight ≈1050Kg
Dimension (L)2380×(W)1180×(H)1700mm
Suzhou Smart Motor Equipment Manufacturing Co., Ltd. Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District, Suzhou, Jiangsu Province
Tel: 0086-0512-66316769 Mob: 0086-13914007779 Fax: 0086-0512-66316717 Post: 215164 E-mail: [email protected] Web: www.smart-js.com/en/index.asp
Horizontal Winding Inserting Machine SMT-QX10
Main Features
1. Tooling changeover time is less than 10 minutes;
2. It can insert the coil and wedge into stator slot automatically at a time;
3. Paper feeding, coil and wedge inserting are driven by servo motors;
4. Different parameters could be set in human-machine interface;
5. The speed and feeding mode is acquirable according to different slot filling rates and different kinds of
wire;
6. Different sizes stator production can be done by changing tooling;
7. Especially apply to micro induction motor such as air conditioner motor, washing machine motor,
compression motor, fan motor, generator and pump motor.
Technical parameters
Model SMT-QX10
Stator I.D Φ110~Φ210mm
Stator O.D ≤Φ260mm
Stack height ≤250mm
Tooling travel ≤90mmn
Compatible wire Cu / AL
Slot number range 24~48 slot
Power supply 380V/50/60Hz 6.5Kw
Weight ≈1150Kg
Dimension (L)2380×(W)1280×(H)1700mm
Suzhou Smart Motor Equipment Manufacturing Co., Ltd. Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District, Suzhou, Jiangsu Province
Tel: 0086-0512-66316769 Mob: 0086-13914007779 Fax: 0086-0512-66316717 Post: 215164 E-mail: [email protected] Web: www.smart-js.com/en/index.asp
Coil Expanding Machine SMT-KZ160, KZ190
Main Features
It expands the inserted coil to leave space for the next one
1. Driven by hydraulic system;
2. PLC programming;
3. Tolling expansion slice makes the first coil inserted and inter-phase insulation paper in slot adjacent,
leaving enough space for second insertion and ensure the quality of successive coil insertion;
4. Apply to multi-layer stator winding insertion.
Technical parameters
Model SMT-KZ160 SMT-KZ190
Stack height 20~120mm 40~160mm
Stator I.D Φ40~Φ120mm Φ50~Φ160mm
Stator O.D ≤Φ190mm ≤Φ210mm
Displacement of cylinder 30F 40F
Power supply 380V/50/60Hz 2.5Kw 380V/50/60Hz 4Kw
Weight ≈800Kg ≈900Kg
Dimension (L×W×H mm ) 1200×700×2200 1250×800×2500
Suzhou Smart Motor Equipment Manufacturing Co., Ltd. Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District, Suzhou, Jiangsu Province
Tel: 0086-0512-66316769 Mob: 0086-13914007779 Fax: 0086-0512-66316717 Post: 215164 E-mail: [email protected] Web: www.smart-js.com/en/index.asp
Middle-forming Machine SMT-ZJ160
Main Features
It forms coil end to ensure the ID, OD and height of stator end turns
1. Driven by hydraulic system;
2. PLC programming;
3. Individual guard teeth in each slot settles fled wire and jump wire to ensure the reliability of electrical
leakage distance;
4. Whole schematic design of inner expansion, outer wrapping and edge forming ensures appropriate
winding outside dimension.
Technical parameters
Model SMT-ZJ160
Stack height 20~120mm
Stator I.D Φ40~Φ120mm
Stator O.D ≤Φ190mm
Displacement of cylinder 40F
Power supply 380V/50/60Hz 3.75Kw
Weight ≈1000Kg
Dimension (L)1200×(W)750×(H)2500mm
Suzhou Smart Motor Equipment Manufacturing Co., Ltd. Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District, Suzhou, Jiangsu Province
Tel: 0086-0512-66316769 Mob: 0086-13914007779 Fax: 0086-0512-66316717 Post: 215164 E-mail: [email protected] Web: www.smart-js.com/en/index.asp
Enter and Exit Station Middle Forming Machine SMT-ZJ190
Main Features
1. This machine is mainly driven by the hydraulic system, controlled by industrial PLC.
2. 5 pieces individual cylinder to execute external wrapping, internal expansion and overhanging end
forming.
3. It is of fast tooling change and extensive compatibility property.
4. Cuff support is optional.
Technical parameters
Model SMT-ZJ190
Stack height 40~160mm
Stator I.D Φ50~Φ160mm
Stator O.D ≤Φ210mm
Displacement of cylinder 40F
Power supply 380V/50/60Hz 4Kw
Weight ≈1000Kg
Dimension (L)1950×(W)1100×(H)2500mm
Suzhou Smart Motor Equipment Manufacturing Co., Ltd. Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District, Suzhou, Jiangsu Province
Tel: 0086-0512-66316769 Mob: 0086-13914007779 Fax: 0086-0512-66316717 Post: 215164 E-mail: [email protected] Web: www.smart-js.com/en/index.asp
Horizontal Forming Machine SMT-ZJ300
Main Features
1. Adopting PLC system, horizontal structure and auto feeding device design, loading or unloading by
movable crane;
2. This machine is suitable for the big power or big size motor winding forming;
3. It adopts the schematic of inner expansion, outside wrapping and over-hang impacting forming;
4. The cycle impacting times and retaining time is settable in the system.
Technical parameters
Model SMT-ZJ300
Stack height 70~250mm
Stator I.D Φ110~Φ210mm
Stator O.D ≤Φ300mm
Displacement of cylinder 40L
Power supply 380V/50/60Hz 5Kw
Weight ≈2300Kg
Dimension (L)3720×(W)1240×(H)2110mm
Suzhou Smart Motor Equipment Manufacturing Co., Ltd. Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District, Suzhou, Jiangsu Province
Tel: 0086-0512-66316769 Mob: 0086-13914007779 Fax: 0086-0512-66316717 Post: 215164 E-mail: [email protected] Web: www.smart-js.com/en/index.asp
Coil Preforming Machine SMT-YZ160, SMT-YZ190
Main Features
1. Driven by hydraulic system;
2. PLC programming;
3. Tooling expansion slice makes the first coil inserted and inter-phase insulation paper in slot adjacent,
leaving enough space for second insertion and ensure the quality of successive coil insertion;
4. Apply to multi-layer stator winding insertion.
Function: It expands the inserted coil to leave space for the next one
Technical parameters
Model SMT-YZ160 SMT-YZ190
Core length 20~120mm 50~160mm
Stator I.D Φ40~Φ120mm Φ50~Φ160mm
Stator O.D ≤Φ190mm ≤Φ210mm
Displacement of cylinder 30F 40F
Power supply 380V/50/60Hz 2.5Kw 380V/50/60Hz 4Kw
Weight ≈1000Kg ≈1000Kg
Dimension (L)1200×(W)750×(H)2500mm (L)1200×(W)750×(H)2500mm
Suzhou Smart Motor Equipment Manufacturing Co., Ltd. Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District, Suzhou, Jiangsu Province
Tel: 0086-0512-66316769 Mob: 0086-13914007779 Fax: 0086-0512-66316717 Post: 215164 E-mail: [email protected] Web: www.smart-js.com/en/index.asp
Final Forming Machine SMT-ZZ160
Main Features
1. Driven by hydraulic system, PLC programming;
2. Tooling design adopts flexible principles of inner expansion, outer wrapping and edge forming to form
the stator winding;
3. To ensure appropriate winding outside dimension after lacing.
Technical Parameters
Model SMT-ZZ160
Stack height 20~120mm
Stator I.D Φ40~Φ120mm
Stator O.D ≤Φ190mm
Displacement of cylinder 30L
Power supply 380V/50/60Hz 2.5Kw
Weight ≈1000Kg
Dimension (L)1200×(W)750×(H)2500mm
Suzhou Smart Motor Equipment Manufacturing Co., Ltd. Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District, Suzhou, Jiangsu Province
Tel: 0086-0512-66316769 Mob: 0086-13914007779 Fax: 0086-0512-66316717 Post: 215164 E-mail: [email protected] Web: www.smart-js.com/en/index.asp
Enter and Exit Station Forming Machine SMT-ZZ160-Ⅱ, SMT-ZZ190
Main Features
1. Driven by the hydraulic system and controlled by the PLC.
2. Its inward and outward movable station is much convenient for the big motor stator.
3. Its forming is perfectly done by inner expansion, outer wrapping and overhanging pressing.
4. Individual guard teeth fully settle fled wire and jump wire to ensure the reliability of electrical leakage
distance.
5. It is of high efficiency and qualified forming.
Technical Parameters
Model SMT-ZZ160-ǁ SMT-ZZ190
Stack height 20~120mm 40~160mm
Stator I.D Φ40~Φ120mm Φ50~Φ160mm
Stator O.D ≤Φ190mm ≤Φ210mm
Displacement of cylinder 30L 40L
Power supply 380V/50/60Hz 2.5Kw 380V/50/60Hz 4Kw
Weight ≈1000Kg ≈1000Kg
Dimension (L)1200×(W)750×(H)2500mm (L)1950×(W)1100×(H)2500mm
Suzhou Smart Motor Equipment Manufacturing Co., Ltd. Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District, Suzhou, Jiangsu Province
Tel: 0086-0512-66316769 Mob: 0086-13914007779 Fax: 0086-0512-66316717 Post: 215164 E-mail: [email protected] Web: www.smart-js.com/en/index.asp
Servo Single Head Lacing Machine SMT-DB100, DB160
Main Features
1. Loading stator vertically;
2. PLC programming;
3. Single-needle and single-side automatic lacing;
4. Needle transposition and hooking are controlled by servo system;
5. Spindle adopts frequency speed control;
6. Slot by slot lacing, interval lacing, and fancy lacing could be achieved by setting in human-machine
interface;
7. Especially apply to multi sizes, low output or more lead stator winding lacing.
With single needle, it is suitable for production of different stators with small output.
Technical parameters
Model SMT-DB100 SMT-DB160
Stack height 10~100mm 50~160mm
Stator I.D Φ35~ Φ110mm Φ40~ Φ120mm
Stator O.D ≤Φ160mm ≤Φ190mm
Height of coil ≤Φ40mm ≤Φ50mm
Lacing mode Slot by slot/Interval slot/Fancy slot Slot by slot/Interval slot/Fancy slot
Lacing speed ≈0.5s/s ≈0.7s/s
Power supply 380V/50/60Hz 2Kw 380V/50/60Hz 2Kw
Weight ≈600Kg ≈700Kg
Dimension (L)1000×(W)600×(H)1150mm (L)1000×(W)600×(H)1250mm
Suzhou Smart Motor Equipment Manufacturing Co., Ltd. Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District, Suzhou, Jiangsu Province
Tel: 0086-0512-66316769 Mob: 0086-13914007779 Fax: 0086-0512-66316717 Post: 215164 E-mail: [email protected] Web: www.smart-js.com/en/index.asp
Servo Double Sides Lacing Machine SMT-BZ160
Main Features
1. Loading stator vertically;
2. Equipped with pressing, automatic feeding, automatic cutting device, etc.;
3. Overhang winding adopts twin needle lacing by servo system simultaneously;
4. Needle transposition, hooking and stator indexing are controlled by servo system;
5. Spindle adopts frequency speed control;
6. Slot by slot lacing, interval lacing and fancy lacing could be achieved by setting in human-machine
interface;
7. Characterized by compact appearance, fast speed, low noise;
8. Simple operation and easy tooling change.
Technical parameters
Model SMT-BZ160
Stack height 15~120mm
Stator I.D Φ25~ Φ100mm
Stator O.D ≤Φ160mm
Height of overhang ≤40mm
Lacing mode Slot by slot/Interval slot/Fancy slot
Lacing speed ≈0.45s/s
Power supply 380V/50/60Hz 3.5Kw
Weight ≈800Kg
Dimension (L)1500×(W)650×(H)1700mm
Suzhou Smart Motor Equipment Manufacturing Co., Ltd. Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District, Suzhou, Jiangsu Province
Tel: 0086-0512-66316769 Mob: 0086-13914007779 Fax: 0086-0512-66316717 Post: 215164 E-mail: [email protected] Web: www.smart-js.com/en/index.asp
Double Sides Lacing Machine SMT-BZ190
Main Features
1. Loading stator vertically;
2. Equipped with pressing, automatic feeding, automatic cutting device, etc.;
3. Overhang winding adopts twin needle lacing by servo system simultaneously;
4. Needle transposition, hooking and stator indexing are controlled by servo system;
5. Spindle adopts frequency speed control;
6. Slot by slot lacing, interval lacing and fancy lacing could be achieved by setting in human-machine
interface;
7. Characterized by compact appearance, fast speed, low noise;
8. Simple operation and easy tooling change.
Technical Parameters
Model SMT-BZ190
Stack height 60~180mm
Stator I.D Φ70~Φ150mm
Stator O.D ≤Φ230mm
Height of overhang ≤40mm
Lacing mode Slot by slot/Interval slot/Fancy slot
Lacing speed ≈0.55s/s
Power supply 380V/50/60Hz 4Kw
Weight ≈920Kg
Dimension (L)1500×(W)650×(H)1800mm
Suzhou Smart Motor Equipment Manufacturing Co., Ltd. Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District, Suzhou, Jiangsu Province
Tel: 0086-0512-66316769 Mob: 0086-13914007779 Fax: 0086-0512-66316717 Post: 215164 E-mail: [email protected] Web: www.smart-js.com/en/index.asp
Turntable Double Heads Lacing Machine SMT-SBZ160
Main features
1. Loading and unloading system on rotating table;
2. Adopting two needles to lace the stator end turns automatically;
3. Adopting CNC control system to control the servo motors of four spindles;
4. Needle transposition and stator indexing are driven by servo motor;
5. The separated type tooling design and changeover time: ≤15mins;;
6. can detect fault location, with the function of fault diagnosis;
7. Main spindle is driven by servo motor; the speed is adjustable;
8. Lacing mode: lacing slot by slot, interval slot, skip slot or fancy lacing;
9. Equipped with automatic feeding, cutting and mechanical cord tension system;
10. Quick stack height changeover is available by hands;
11. Equipped with safety grating, reset automatically upon signal;
12. Operator works in standing posture;
13. Pressing the button to start the machine by both hands;
Technical parameters
Model SMT-SBZ160
Stack height 15~120mm
Stator I.D Φ25~Φ100mm
Stator O.D ≤Φ160mm
Height of overhang ≤40mm
Lacing mode Slot by slot/Interval slot/Fancy slot
Lacing speed ≈0.45s/s
Power supply 380V/50/60Hz 4Kw
Weight ≈1500Kg
Dimension (L)1950×(W)1050×(H)2050mm
Suzhou Smart Motor Equipment Manufacturing Co., Ltd. Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District, Suzhou, Jiangsu Province
Tel: 0086-0512-66316769 Mob: 0086-13914007779 Fax: 0086-0512-66316717 Post: 215164 E-mail: [email protected] Web: www.smart-js.com/en/index.asp
Horizontal Single Side Lacing Machine SMT-DW350
Main Features
1. Adopting industrial PLC, human-computer interface and horizontal frame-structure design, the servo
system machine accurately controls the lacing action;
2. Different lacing methods such as slot-by-slot lacing, interval lacing and fancy lacing are programmable;
3. This machine is suitable for the big stator with high winding over-hang;
4. The tooling is movable and convenient for stator fast loading and unloading, hence to reduce the labor
strength effectively.
Technical Parameters
Model SMT-DW350
Stack height 80~260mm
Stator I.D Φ120~Φ250mm
Stator O.D Φ210~Φ350mm
End turn height 20~75mm
Lacing mode Slot by slot/Interval slot/Fancy slot
Lacing speed ≈1s/s
Power supply 380V/50/60Hz 7Kw
Weight ≈1050Kg
Dimension (L)1550×(W)1350×(H)1500mm
Suzhou Smart Motor Equipment Manufacturing Co., Ltd. Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District, Suzhou, Jiangsu Province
Tel: 0086-0512-66316769 Mob: 0086-13914007779 Fax: 0086-0512-66316717 Post: 215164 E-mail: [email protected] Web: www.smart-js.com/en/index.asp
Slot Paper Forming and Cutting Machine SMT-CD150
Main Features:
1. Paper feeding by stepping motor;
2. length of edge fold, paper feeding length and width is adjustable;
3. output can be set;
4. apply to cut insulation paper for hand-made and multi sizes motor.(Heating forming model could be
tailor-made.)
Technical Parameters
Model SMT-CD150 SMT-CD300
Feeding length 10~100mm 10~100mm
Cutting width ≤150mm ≤300mm
Cutting thickness ≤0.35mm ≤0.35mm
Width of edge folded 2.5~4mm 3~7mm
Power supply 220V/50/60Hz 0.5Kw 220V/50/60Hz 0.5Kw
Weight ≈150Kg ≈180Kg
Dimension (L)500×(W)900×(H)1200mm (L)500×(W)1000×(H)1200mm
Suzhou Smart Motor Equipment Manufacturing Co., Ltd. Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District, Suzhou, Jiangsu Province
Tel: 0086-0512-66316769 Mob: 0086-13914007779 Fax: 0086-0512-66316717 Post: 215164 E-mail: [email protected] Web: www.smart-js.com/en/index.asp
Wedge Forming and Cutting Machine SMT-CG200
Main Features
1. Paper feeding by stepping motor; double-row tool to cut paper;
2. paper feeding length, cutting speed could be set in human-machine interface temperature of heating
device before final form is adjustable.
Technical Parameters
Model SMT-CG200
Feeding length 10~200mm
Cutting thickness 0.2~0.35
Cutting speed ≈120p/m
Power supply 220V/50/60Hz 0.5Kw
Weight ≈150Kg
Dimension (L)450×(W)900×(H)1200mm
Suzhou Smart Motor Equipment Manufacturing Co., Ltd. Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District, Suzhou, Jiangsu Province
Tel: 0086-0512-66316769 Mob: 0086-13914007779 Fax: 0086-0512-66316717 Post: 215164 E-mail: [email protected] Web: www.smart-js.com/en/index.asp
End Cover Bearing Pressing Machine SMT-YM08
Main Features
1. Specially designed for automatic assembling sintered bush into steel casing end over;
2. displace the traditional pressing method characterized by high labor intensity and low safety standard;
3. operate with eight-station circulation;
4. automatic feeding, simple operation, high safety standard and stable pressure;
5. reduce the quality problem caused by abnormal bush motion.
Technical Parameters
Model YM08
Cylinder pressure 5T (pressurize)
Working station number 8
Working mode continuously/circulation
Efficiency 2-5s/p
Air pressure ≥0.5MPa
Power supply 220V/50/60Hz 0.75Kw
Weight ≈400Kg
Dimension (L)720×(W)600×(H)1650mm
Suzhou Smart Motor Equipment Manufacturing Co., Ltd. Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District, Suzhou, Jiangsu Province
Tel: 0086-0512-66316769 Mob: 0086-13914007779 Fax: 0086-0512-66316717 Post: 215164 E-mail: [email protected] Web: www.smart-js.com/en/index.asp
Rotor Casting Machine SMT-ZL4080
Main Features
1. It has 4 working station in rotary plate.
2. Mechanical arm takes and puts self-rivet rotor core in the loading station, and then operator injects
liquid aluminum in the casting station, which has smoking-sucking system,auto releasing agent spraying
system and cooling system, aluminum scraps come back to the aluminum melt oven.
3. It owns the merit of saving labor cost, high efficiency and low tooling cost etc.
Technical Parameters
Model ZL4080
Working station 4
Rotor O.D ≤Φ80mm
Core Length ≤Φ80mm
Max. Working pressure of oil cylinder 22.6MPa
Nominal pressure 400KN
Power supply 380V/50/60Hz 9Kw
Weight ≈4000Kg
Dimension (L)720×(W)600×(H)1650mm
Suzhou Smart Motor Equipment Manufacturing Co., Ltd. Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District, Suzhou, Jiangsu Province
Tel: 0086-0512-66316769 Mob: 0086-13914007779 Fax: 0086-0512-66316717 Post: 215164 E-mail: [email protected] Web: www.smart-js.com/en/index.asp
Variable Frequency Motor Slot Insulation Machine SMT-CB160
Main Features
1. Mechanical drive combined with pneumatic system, AC servo control and PLC control;
2. Inserting insulation paper into slots automatically;
3. With HMI system, easy for operation, showing working status, analyzing faults and data is settable in
HMI;
4. It has high automation, reliability and efficiency, with linkage interlock protection;
5. Especially suitable for series motor stator insulator insertion.
Technical Parameters
Model SMT-CB160
Stack height ≤50mm
Stator ID ≥φ50mm
Stator OD ≤φ160mm
Cuff height 2~5mm
Slot size 2×6×8
Lamination thickness ≤0.35mm
Cycle time ≤5s/slot
Power supply 380V/50(60)HZ 3.5KW
Air pressure 0.6~1MPa
Weight 800Kg
Dimension (L)1340×(W)1900×(H)1400mm
Suzhou Smart Motor Equipment Manufacturing Co., Ltd. Add: North End Puzhuang Dadao, Xukou Town, Wuzhong District, Suzhou, Jiangsu Province
Tel: 0086-0512-66316769 Mob: 0086-13914007779 Fax: 0086-0512-66316717 Post: 215164 E-mail: [email protected] Web: www.smart-js.com/en/index.asp
Stator In-slot Winding Machine SMT-DZ-0021
Main Features
1. The machine is driven by DELTA servo motors and Mitsubishi driven system, which ensures the
production quality and stable function. It is equipped with WEINVIEW HMI, which makes operation and
maintenance easier and more convenient.
2. The machine adopts indexers to achieve rectangle track to make more precious wire arraying, nicer
stators, higher slot fill factor and wire saved.
3. The machine is equipped with single station and three winding nozzles, which makes higher efficiency.
4. Winding, wire arraying, transposition and wire cutting are done automatically.
Main technical parameters
1. Wire diameter: 0.1mm-0.8mm
2. Slots No range: 6-24slots
3. Stator OD: ≤Φ150mm
4. Stator ID: ≥Φ25mm
5. Stack height: 15-70mm, including plastic frame