status of the multi-pinch/proto-sphera load assembly
DESCRIPTION
Status of the Multi-Pinch/Proto-Sphera Load Assembly. Stamos Papastergiou , Franco Alladio, Alessandro Mancuso, Paolo Micozzi CR-ENEA, CP 65, 00044 Frascati (Roma), Italy. Outline of the Talk Introduction to PROTO-SPHERA Engineering Design and Analysis of PROTO-SPHERA - PowerPoint PPT PresentationTRANSCRIPT
Assoc iazione Eu ratom -ENEA sulla Fu sione
The Joint Meeting of 4th IAEA Technical Meeting on Spherical Toriand 14th International Workshop on Spherical Torus Frascati, 7 to 10 October 2008
Outline of the Talk1) Introduction to PROTO-SPHERA
2) Engineering Design and Analysis of PROTO-SPHERA
3) Multi-Pinch Experiment
4) Timetable
5) Conclusions
Stamos Papastergiou, Franco Alladio, Alessandro Mancuso, Paolo Micozzi CR-ENEA, CP 65, 00044 Frascati (Roma), Italy
Status of the Multi-Pinch/Proto-Sphera Load Assembly
Assoc iazione Eu ratom -ENEA sulla Fu sione
The Joint Meeting of 4th IAEA Technical Meeting on Spherical Toriand 14th International Workshop on Spherical Torus Frascati, 7 to 10 October 2008
Engineering Design of PROTO-SPHERA
Assoc iazione Eu ratom -ENEA sulla Fu sione
The Joint Meeting of 4th IAEA Technical Meeting on Spherical Toriand 14th International Workshop on Spherical Torus Frascati, 7 to 10 October 2008
Main Breakdown featuresScrew pinch (SP)
formed by a hot cathode breakdown
Filling pressure pH~10-3÷10-2
mbar
Cathode filaments heated to 2600 °C
Ve~100 V applied on the
anode
Initial electrode arc current limited to Ie~8.5 kA
Assoc iazione Eu ratom -ENEA sulla Fu sione
The Joint Meeting of 4th IAEA Technical Meeting on Spherical Toriand 14th International Workshop on Spherical Torus Frascati, 7 to 10 October 2008
- Simplicity, symmetry, conservatism.
- Viewing capability and good access to electrodes.
- All connections to PF coils from top and bottom flanges,
external to Machine.
- Bellows in coil feedthroughts for adjustment.
- Operation and disruption (but no fault) conditions considered.
Design Philosophy
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The Joint Meeting of 4th IAEA Technical Meeting on Spherical Toriand 14th International Workshop on Spherical Torus Frascati, 7 to 10 October 2008
Operationability, Reliability, Repairability of Machine.
Reliability of electrodes and avoidance of arc anchoring.
Minimise Technological Risks: provide appropriate elecrical insulation, avoid local coil overheating ( >100°C ) due to hot anode and cathode ( 12MJ, 2750°C )
minimise electromagnetic stresses.
Design Aims
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The Joint Meeting of 4th IAEA Technical Meeting on Spherical Toriand 14th International Workshop on Spherical Torus Frascati, 7 to 10 October 2008
Temperature 20°C
Vacuum < 1•10-7 mbar (predicted outgassing rate: ~3•10-5 mbar•l/s)Baking
80-90°C
Adequate for water removal, coil protection; compatible to Viton O-rings
Possibility of N2 1 mbar contact gas
Operating conditions
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The Joint Meeting of 4th IAEA Technical Meeting on Spherical Toriand 14th International Workshop on Spherical Torus Frascati, 7 to 10 October 2008
Spherical Torus (ST) diameter 0.7 mLongitudinal Screw Pinch current 60 kAToroidal ST current 120÷240 kAPlasma pulse duration 1 sMinimum time between two pulses 5 min.Maximum heat loads on first wall componenets in divertor region 2 MW/m2 , for 1 msMaximum current density on the plasma-electrode interface 1 MA/m2
Machine Parameters
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The Joint Meeting of 4th IAEA Technical Meeting on Spherical Toriand 14th International Workshop on Spherical Torus Frascati, 7 to 10 October 2008
•Thermal and Heat Transfer Behaviour
Philosophy: collect the heat ( via radiation ) from the electrodes to black resilient componenet and then conduct or radiate it away in a controlled way. Hot spots are thus avoided.
Danger: the hot cathode (less the anode) radiates at 2750°C with ~3.5MW/m2 and even a 10mm thick coil casing cannot sustain this power density for more than 0.5s without exceeding 100°C
Protection Componenets
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The Joint Meeting of 4th IAEA Technical Meeting on Spherical Toriand 14th International Workshop on Spherical Torus Frascati, 7 to 10 October 2008
• Solution:1. Use of Cu componenets to collect or reflect the heat away from
coils. Conservative (but symmetrical) design for the anode. Thermal mass of these components results in operational temperature < 100°C. Water cooled! Optimum design; i.e. one circuit/component, D~10-15mm, v~2m/s, duty cycle 5min.
2. Use of thermocouples in no water cooled componenets to avoid >100°C with frequent pulses; every 5min.
3. Use of 10mm divertor AISI 304LN plates. 2 MW/m2 for 1 s gives T~120°C, th~320MPa
4. Use of optical diagnostics to view the electrodes which are relatively easily accessible.
Thermal and Heat transfer Behaviour
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The Joint Meeting of 4th IAEA Technical Meeting on Spherical Toriand 14th International Workshop on Spherical Torus Frascati, 7 to 10 October 2008
B=50T/s B=500G t≤1 ms
Subdivision of Cu and 304LN plates to achieve ≤100 MPa of eddy current stresses.
Unaccounted skin effects (t ~1ms) significant. Conservative prediction of eddy current effects.
Electromagnetic forces in the coils (~x10 weight) require to be sustained.
Electromagnetic Forces and Stresses
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The Joint Meeting of 4th IAEA Technical Meeting on Spherical Toriand 14th International Workshop on Spherical Torus Frascati, 7 to 10 October 2008
ASME III-NB 3221 Stainles SteelASME III-NB 3221 Stainles Steel
Allowable Sm for 304LN 100°C : 200MPa [304L Sm~150MPa]
Predicted e-m stresses : 320MPa
Thermal (divertor) local stresses : 320 MPa (2 MW/m2 ,1s)
Criterion 1 : 100 <200x1.5
Criterion 2 : 100320 <200x3
CopperCopper
Minimum required allowable at 100°C> 70 MPa (100MPa<70x1.5)
Thus y >115 Mpa and u > 230 MPa at 20°C i.e. Cu hardenned
Predicted and Permitted Stresses
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The Joint Meeting of 4th IAEA Technical Meeting on Spherical Toriand 14th International Workshop on Spherical Torus Frascati, 7 to 10 October 2008
Provisional single anode Cathode
Aim: verification of the arc formation & stability ~ START Dimension
Pinch Current Ie=8.5 kA(same of ProtoSphera) - PF-Coils do not need cooling
Multi-Pinch Experiment
STARTVacuum Vessel
Multi-Pinch Experiment
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The Joint Meeting of 4th IAEA Technical Meeting on Spherical Toriand 14th International Workshop on Spherical Torus Frascati, 7 to 10 October 2008
START in Frascati
Arrival
Disassembling
May 2004
October 2004
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The Joint Meeting of 4th IAEA Technical Meeting on Spherical Toriand 14th International Workshop on Spherical Torus Frascati, 7 to 10 October 2008
Multi-Pinch Experiment: Phase I & Phase II
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The Joint Meeting of 4th IAEA Technical Meeting on Spherical Toriand 14th International Workshop on Spherical Torus Frascati, 7 to 10 October 2008
GAS
ELECTRICAL CONDUCTORS
Cu
W80%Cu
≤1000°C
ANODE PHASE - ASSEMBLY
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The Joint Meeting of 4th IAEA Technical Meeting on Spherical Toriand 14th International Workshop on Spherical Torus Frascati, 7 to 10 October 2008
GAS
Cu
WCu
ELECTRICAL CONDUCTORS
WATER
ANODE PHASE 2 - ASSEMBLY
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The Joint Meeting of 4th IAEA Technical Meeting on Spherical Toriand 14th International Workshop on Spherical Torus Frascati, 7 to 10 October 2008
SECTION OF ANODE PHASE 2
WCu
GAS
WATER COOLED PROTECTION PLATES
ELECTRICAL CONDUCTORS
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The Joint Meeting of 4th IAEA Technical Meeting on Spherical Toriand 14th International Workshop on Spherical Torus Frascati, 7 to 10 October 2008
Protection Plate Cu
W-Cu
SECTION OF
ANODE PHASE 2 SECTOR
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The Joint Meeting of 4th IAEA Technical Meeting on Spherical Toriand 14th International Workshop on Spherical Torus Frascati, 7 to 10 October 2008
W
Water
Cu
ELECTRICAL CONDUCTORS
CATHODE - ASSEMBLY
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The Joint Meeting of 4th IAEA Technical Meeting on Spherical Toriand 14th International Workshop on Spherical Torus Frascati, 7 to 10 October 2008
CuW
Mo
WATER COOLED PROTECTION PLATES
15 V
CATHODE - CROSS SECTION
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The Joint Meeting of 4th IAEA Technical Meeting on Spherical Toriand 14th International Workshop on Spherical Torus Frascati, 7 to 10 October 2008
COIL PF2
Assoc iazione Eu ratom -ENEA sulla Fu sione
The Joint Meeting of 4th IAEA Technical Meeting on Spherical Toriand 14th International Workshop on Spherical Torus Frascati, 7 to 10 October 2008
MultiPinch Coils Delivery: 04/06/2007
EURATOM, ENEA & ASG Personnell
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The Joint Meeting of 4th IAEA Technical Meeting on Spherical Toriand 14th International Workshop on Spherical Torus Frascati, 7 to 10 October 2008
SECTION OF PF2
Assoc iazione Eu ratom -ENEA sulla Fu sione
The Joint Meeting of 4th IAEA Technical Meeting on Spherical Toriand 14th International Workshop on Spherical Torus Frascati, 7 to 10 October 2008
ASG – Test of PF2 Coil
Assoc iazione Eu ratom -ENEA sulla Fu sione
The Joint Meeting of 4th IAEA Technical Meeting on Spherical Toriand 14th International Workshop on Spherical Torus Frascati, 7 to 10 October 2008
MultiPinch Timetable
• Delivery of Load Assembly * September 2009
• I.a Construction & Delivery
Magnetic Diagnostics to ASG * April 2009
• II International Tender Action for Construction
• of Power Supplies * March 2009
• II.a Delivery of Power Supplies * June 2010
• III Site Preparation * June 2009
• IV Services (Vacuum, Electricity, Diagnostics) * June 2010
• V Commissioning * December 2010
• VI First Plasma * December 2010
Assoc iazione Eu ratom -ENEA sulla Fu sione
The Joint Meeting of 4th IAEA Technical Meeting on Spherical Toriand 14th International Workshop on Spherical Torus Frascati, 7 to 10 October 2008
• There is high degree of confidence that the design, construction and reliable operation of PROTO-SPHERA are feasible
• The Multi-Pinch experiment is being constructed to prove the formation and stability of the PROTO-SPHERA initial arc
• The PF Coils have been delivered, while the Load Assembly is half way in construction using the START Vacuum Vessel
• First Plasma can be obtained in December 2010
• PROTO-SPHERA can be obtained by simply adding components to Multi-Pinch
CONCLUSIONS