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Page 1: STEAM TRAPS engineering-resource.com. GROUP MEMBERS 06-CHEM-63 06-CHEM-62 06-CHEM-90 06-CHEM-100 engineering-resource.com

STEAM TRAPS

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Page 2: STEAM TRAPS engineering-resource.com. GROUP MEMBERS 06-CHEM-63 06-CHEM-62 06-CHEM-90 06-CHEM-100 engineering-resource.com

GROUP MEMBERS

• 06-CHEM-63

• 06-CHEM-62

• 06-CHEM-90

• 06-CHEM-100

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Page 3: STEAM TRAPS engineering-resource.com. GROUP MEMBERS 06-CHEM-63 06-CHEM-62 06-CHEM-90 06-CHEM-100 engineering-resource.com

STEAM TRAPS

• A steam trap is an automatic valve that allows the condensate to discharge but traps or prevent the flow of steam.

• There are three basic purposes of using steam trap

1- to remove the condensate

2- to remove the non condensables

3-to prevent the discharge of steam

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Page 4: STEAM TRAPS engineering-resource.com. GROUP MEMBERS 06-CHEM-63 06-CHEM-62 06-CHEM-90 06-CHEM-100 engineering-resource.com

Applications

• Steam traps are used in all types of steam heated equipments like

1- evaporators, 2- reboilers, 3- steam jacketed vessels.• Steam condenses after giving its latent

heat. This condensate must be removed continuously without allowing the steam to blow out.

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Page 8: STEAM TRAPS engineering-resource.com. GROUP MEMBERS 06-CHEM-63 06-CHEM-62 06-CHEM-90 06-CHEM-100 engineering-resource.com

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Page 9: STEAM TRAPS engineering-resource.com. GROUP MEMBERS 06-CHEM-63 06-CHEM-62 06-CHEM-90 06-CHEM-100 engineering-resource.com

Working principle

• It distinguishes between steam and the condensate on the basis of

1- Density difference

2- Temperature difference

3- Difference in the flow characteristics

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Page 10: STEAM TRAPS engineering-resource.com. GROUP MEMBERS 06-CHEM-63 06-CHEM-62 06-CHEM-90 06-CHEM-100 engineering-resource.com

Types of steam traps

• Some common types of steam traps are

Mechanical steam trapsThermostatic trapsThermodynamic traps

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Page 11: STEAM TRAPS engineering-resource.com. GROUP MEMBERS 06-CHEM-63 06-CHEM-62 06-CHEM-90 06-CHEM-100 engineering-resource.com

Mechanical steam traps

• This type of traps function on the basis of density difference.

• Common types are

1-float and thermostatic traps

2-inverted bucket traps

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Page 12: STEAM TRAPS engineering-resource.com. GROUP MEMBERS 06-CHEM-63 06-CHEM-62 06-CHEM-90 06-CHEM-100 engineering-resource.com

Float and thermostatic trap

Construction & working It Consists of 1- condensate chamber 2- float 3- valve for the discharge of condensate.• When the condensate flow into the

chamber, the float rises and open up the valve connected to it.

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Continue

• Float and thermostatic trap is fitted with thermostatically regulated vent above the condensate level.

• Its basic purpose is to remove the non condensables that are present in the steam.

• Thermostatic vent remain open below the saturation temperature of steam

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Page 15: STEAM TRAPS engineering-resource.com. GROUP MEMBERS 06-CHEM-63 06-CHEM-62 06-CHEM-90 06-CHEM-100 engineering-resource.com

Float and thermostatic steam trap

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Page 16: STEAM TRAPS engineering-resource.com. GROUP MEMBERS 06-CHEM-63 06-CHEM-62 06-CHEM-90 06-CHEM-100 engineering-resource.com

Inverted bucket trap

Constuction

• It has float of the shape of inverted cylinder or bucket open at the bottom.

• The orifice in the condensate discharge passage has a valve seat which operates by the movement of lever attach to the bucket.

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Page 17: STEAM TRAPS engineering-resource.com. GROUP MEMBERS 06-CHEM-63 06-CHEM-62 06-CHEM-90 06-CHEM-100 engineering-resource.com

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Page 18: STEAM TRAPS engineering-resource.com. GROUP MEMBERS 06-CHEM-63 06-CHEM-62 06-CHEM-90 06-CHEM-100 engineering-resource.com

Working

• When there is no or little condensate in the trap. The bucket is kept floating by the entering steam.

• As the condensate accumulate bucket sinks in the condensate.

• The valve get opened and the condensate get discharged.

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Page 19: STEAM TRAPS engineering-resource.com. GROUP MEMBERS 06-CHEM-63 06-CHEM-62 06-CHEM-90 06-CHEM-100 engineering-resource.com

Inverted bucket type steam trap

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Page 20: STEAM TRAPS engineering-resource.com. GROUP MEMBERS 06-CHEM-63 06-CHEM-62 06-CHEM-90 06-CHEM-100 engineering-resource.com

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Page 21: STEAM TRAPS engineering-resource.com. GROUP MEMBERS 06-CHEM-63 06-CHEM-62 06-CHEM-90 06-CHEM-100 engineering-resource.com

Thermostatic traps

• Types of thermostatic traps

Its two important types are

1- liquid expansion thermostatic trap

2- balanced pressure thermostatic trap

It also include bimettalic traps

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Page 22: STEAM TRAPS engineering-resource.com. GROUP MEMBERS 06-CHEM-63 06-CHEM-62 06-CHEM-90 06-CHEM-100 engineering-resource.com

LIQUID EXPANSION THERMOSTATIC TRAPS

• Construction

• It consist of closed metal cartridge. Filled with oil or suitable liquid.

• Cartridge contains corrugations, the other end of which contains a valve.

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Page 24: STEAM TRAPS engineering-resource.com. GROUP MEMBERS 06-CHEM-63 06-CHEM-62 06-CHEM-90 06-CHEM-100 engineering-resource.com

Working

• The condensate collects in the traps, Liquid in the traps cool down and the Catridge contracts

• The valve opens and the condensate discharge.• In the absence of condensate, cartridge comes

in contact with the steam that is at a higher temperature than the cooled condensate.

• The valve then get closed. And stops the flow of steam out of trap.

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Page 25: STEAM TRAPS engineering-resource.com. GROUP MEMBERS 06-CHEM-63 06-CHEM-62 06-CHEM-90 06-CHEM-100 engineering-resource.com

Liquid expansion thermostatic trap

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Page 26: STEAM TRAPS engineering-resource.com. GROUP MEMBERS 06-CHEM-63 06-CHEM-62 06-CHEM-90 06-CHEM-100 engineering-resource.com

Balanced pressure thermostatic traps

• Construction & working• A type of thermostatic traps consists of a flexible

bellows, filled with a suitable liquid, containing a valve at its end.

• The valve is closed by the boiling of liquid, and the resultant pressure rise and the expansion of bellows.

• As the condensate collects in the traps, it cools down and the temperature of the bellows also drops down.

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Continue

• Bellows contracts the valve get opened and the condensate is discharged.

• When the steam enters the trap, it raises the temperature in the bellows, the bellows expands and the valve again get closed.

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Page 29: STEAM TRAPS engineering-resource.com. GROUP MEMBERS 06-CHEM-63 06-CHEM-62 06-CHEM-90 06-CHEM-100 engineering-resource.com

Balanced pressure thermostatic traps

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Page 30: STEAM TRAPS engineering-resource.com. GROUP MEMBERS 06-CHEM-63 06-CHEM-62 06-CHEM-90 06-CHEM-100 engineering-resource.com

THERMODYNAMIC TRAPS

• Construction & working

• It consist of coin sized flat disc on a flat seat that acts as a valve.

• The disc covers the orifices for the condensate flow.

• It has a single moving part (the disc), is rugged in construction and operates relatively smoothly

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Continue

• The collected condensate cool down, leave the disc and goes out through the orifice.

• When the condensate is discharged, a high velocity steam creates a low pressure below the disc.

• The disc settles down on the seat and closes the orifices.

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Thermodynamics steam traps

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Page 34: STEAM TRAPS engineering-resource.com. GROUP MEMBERS 06-CHEM-63 06-CHEM-62 06-CHEM-90 06-CHEM-100 engineering-resource.com

The end

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