steel flanged ball valve -...

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Application fields

WATER CONDITIONING HEATING INDUSTRY

Steel flanged ball valve

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In conformity with directive 97/23/CE PED Construction and testing norms (correspondences):

Flanges: EN 1092Face-to-face: EN558/1 (ISO5752)Design: EN13445, ISO 5211Testing: in accordance with EN 12266 cat. A (ISO 5208 cat. A)

The series consists of shut-off ball valves with the body in carbon steel A 105, or with the body in stainless steel CF8-M with a

floating ball, manufactured in accordance with the most severe product standards and the quality management of ISO

9001. They are available in the following versions:

01.4 > in carbon steel A 105 - wafer type

01.6 > in stainless steel CF8-M - wafer type

02.6 > in stainless steel CF8-M - flanged split-body type

Suitable for chemical and industrial plants, for heating and conditioning (HVAC), district heating, agricultural applications,

oils and hydrocarbons. (Please ensure the choice of the corresponding item)

YES: for installation in line and end of line, for services with frequent actuation, suitable for installation of manual, electric

and pneumatic servo commands.

Full and straight bore reducing turbulences and minimizing head loss.

NO: for steam, for choking and regulation of the flow.

Serie 01-02 inox

Actuators

Double acting and single acting pneumatic actuators

Electric actuators

Gear box

1. Full bore.

2. Blow-out proof stem.

3. Items 01.622 and 02.622 are lockable.

4. Item 01.4 antistatic device.

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Serie 01.411


F

ISO 5211

s

8

19

6 18

12

17

13

5

10

4 3 16

2

1520

9

11

1

B

A

P

H

n° x M

14

C

10

4

1

7

152

58

6

9

3

16

H

B

A

P

1412 11

13n° x M

FC

9

1 4

2

13

3

10

65

16

19

17188

11 12

A

B

P

H

ISO 5211

s

14

EH

1

n° x q

ISO 5211

Dimensions (mm)

123456789

10111213141516

Component

BodyFlangeBallBall seatStemSliding washerAnti-staticStem packingPressing bushLeverNutSpring washerStop plateStop pinScrewsBody seal

Material

ASTM A105ASTM A105AISI 304PTFEAISI 316PTFEAISI 316Reinforced PTFEAISI 304Galvanized steel with plastic sleeveGalvanized steelGalvanized steelGalvanized steelGalvanized steelGalvanized steelReinforced PTFE

Materials

Operating torque (Nm)

DN 15 20 25 32 40 50 65 80 100 125 150P 15 20 25 32 40 50 65 76 100 127 150A Not standardized 35 42 46 55 66 72 98 120 140 177 210H 78 87 91 106 111 120 157 161 181 205 220B 150 185 185 280 280 280 380 380 480 480 480C 88 98 108 128 138 148 168 188 220 250 280F EN 1092/2 PN16 65 75 85 100 110 125 145 160 180 200 240n° x M 4xM12 4xM12 4xM12 4xM16 4xM16 4xM16 4xM16 8xM16 8xM16 8xM16 8xM20F EN 1092/2 PN40 65 75 85 100 110 125 145 160 190 220 250n° x M 4xM12 4xM12 4xM12 4xM16 4xM16 4xM16 8xM16 8xM16 8xM20 8xM24 8xM24ISO 5211 F03 F04 F04 F05 F05 F05 F07 F07 F07 F10 F10n° x q 4x M5 4x M5 4x M5 4x M6 4x M6 4x M6 4x M8 4x M8 4x M8 4x M10 4x M10

kg 1,5 2 2,7 3,8 6,5 8 15 20 30 47 69

Nm 3 6 13 25 30 30 60 80 120 200 250

Weight (kg)

N.B.: In order to choose the right actuator, we recommend multiplying the operating torque figure by a safety coefficient, K=1.5

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Serie 01.622

F

ISO 5211

s

8

19

6 18

12

17

13

5

10

4 3 16

2

1520

9

11

1

B

A

P

H

n° x M

14

C

10

4

1

7

152

58

6

9

3

16

H

B

A

P

1412 11

13n° x M

FC

9

1 4

2

13

3

10

65

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19

17188

11 12

A

B

P

H

ISO 5211

s

14E

H1

n° x q

ISO 5211

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101112131416171819

Component

BodyFlangeBallBall seatStemSliding washerStem packingPressing bushLeverHex nutRingStop plateStop pinBody sealO-ringSpacerBelleville Spring

Material

ASTM A351 CF8MASTM A351 CF8MAISI 316Reinforced PTFEAISI 316PTFEPTFEAISI 304AISI 304 with plastic sleeveAISI 304AISI 304AISI 304AISI 304PTFEFKM (Viton®)AISI 304AISI 301

Materials

Dimensions (mm)


DN 15 20 25 32 40 50 65 80 100P 15 20 25 32 40 50 65 76 94A Not standardized 36 38 53 53 65 78 98 118 140H 80 85 95 100 105 115 130 145 175B 150 150 170 170 210 210 260 260 260C 95 105 115 140 150 165 185 200 220F EN 1092/2 PN16 65 75 85 100 110 125 145 160 200n° x M 4 x M12 4 x M12 4 x M12 4 x M16 4 x M16 4 x M16 4 x M16 8 x M16 8 x M16ISO 5211 F03/F04 F03/F04 F04/F05 F04/F05 F05/F07 F05/F07 F07/F10 F07/F10 F07/F10S 9 9 11 11 14 14 17 17 17

kg 1,11 1,48 1,93 3,1 4,2 5,37 8,2 11,9 16,9

Nm 5 8 10 14 18 25 48 75 110

Weight (kg)


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Serie 02.622

F

ISO 5211

s

8

19

6 18

12

17

13

5

10

4 3 16

2

1520

9

11

1

B

A

P

H

n° x M

14

C

10

4

1

7

152

58

6

9

3

16

H

B

A

P

1412 11

13n° x M

FC

9

1 4

2

13

3

10

65

16

19

17188

11 12

A

B

P

H

ISO 5211

s

14

EH

1

n° x q

ISO 5211

Dimensions (mm)

12345689

1011121314151617181920

Component

BodyFlangeBallBall seatStemSliding washerStem packingPressing bushLeverHex NutRingStop pin padStop pinStud boltBody sealO-ringSpacerBelleville Spring Hex nut

Material

ASTM A351 CF8MASTM A351 CF8MAISI 316Reinforced PTFEAISI 304PTFEPTFEAISI 304AISI 304 with plastic sleeveAISI 304AISI 304AISI 304AISI 304AISI 304PTFEFKM (Viton®)AISI 304AISI 301AISI 304

Materials


DN 15 20 25 32 40 50 65 80 100 125 150P 15 20 25 32 38 50 65 76 100 120 150A EN558/1 - 14 115 120 125 130 140 150 170 180 190 - -A EN558/1 - 15 - - - - - - - - - 325 350H 80 85 95 108 114 124 148 158 189 242 270H1 43 53 58,5 71 76 84,5 101,5 111,5 141 160 184B 140 140 160 160 185 185 230 230 320 500 800C 95 105 115 140 150 165 185 200 220 250 285F EN 1092/2 PN16 65 75 85 100 110 125 145 160 180 210 240n° x d 4 x 14 4 x 14 4 x 14 4 x 18 4 x 18 4 x 18 4 x 18 8 x 18 8 x 18 8 x 18 8 x 22ISO 5211 F03/F04 F03/F04 F04/F05 F04/F05 F05/F07 F05/F07 F07/F10 F07/F10 F10 F12 F12E 8 8 11 11 14 14 17 17 22 40,5 40,5S 9 9 11 11 14 14 17 17 22 27 27

kg 2,2 3 4,2 6 7,4 10,2 13,5 18 26,5 36 52,5

Nm 3 6 13 25 30 30 60 80 120 200 250

Weight (kg)


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Temperature min ° C Max°C

-25 150

Pressure/temperature chart

Head loss Fluid: water (1m H2O = 0,098bar)

Maximum pressure Temperature

Article

01.411 PN16

01.411 PN40

01.622

02.622

01.6-02.6

01.4 PN16

580

290

30

bar psi

435

145

212176104

20

1

140

10

40

25

16

-25 0 15020 40 120 140 °C

-13 32 284 30268 °F248

01.4 PN40

Liquid - steam saturation line (fluid: water)

60 10080

DN

200

101

100

1000

100010 100

mmH2O/m

mc/h

DN

20

DN

25

DN

32

DN

40

DN

50

DN

80

DN

100

DN

125

DN

65

DN

150

DN

15

bar

16 bar

40 bar

16 bar

16 bar

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Kv - DN chart DN 15 20 25 32 40 50 65 80 100 125 150 200Kv mc/h 22,3 47,7 83,5 150,4 255 435 672 947 1508 2633 4261 5957

NB: the maximum working pressure decreases while the temperature increases; please refer to “pressure/temperature” chart

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Versions

Steel wafer ball valve ASTM A 105

Wafer ball valve in AISI 316

Flanged ball valve in AISI 316

01.411

Body: ASTM A 105Ball: AISI 304Stem: AISI 316Temp: -25 +150 °C

01.622

Body: AISI 316Ball: AISI 316Stem: AISI 316Temp: -25 +150 °C

02.622

Body: AISI 316Ball: AISI 316Stem: AISI 304Temp: -25 +150 °C


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The information provided here is delivered with each product, and contains “Instructions for use and maintenance”; it is also available on our website: www.brandoni.it (download section)

STORINGKeep in a dry and closed place

MAINTENANCEThe valve does not require maintenance.

RECOMMENdATIONSBefore carrying out maintenance, or dismantling the valve, be sure that the pipes, valves and liquids have cooled down, that the pressure has decreased and that the lines and pipes have been drained in case of toxic, corrosive, inflammable or caustic liquids.Temperatures above 50°C and below 0°C might cause damage to people.

INSTALLATION

- Handle with care. - The valve must be installed in the ON or OFF position.- Place the valve between the flanges of the pipe and install the seal between the pipe and valve flanges. Check the correct position of the seals.- The distance between the counter flanges should be equal to the valve’s face-to-face distance. Do not use bolts of the counter flanges to bring the piping close to the valve. The bolts should be cross tightened.- Do not weld the flanges to the piping after installing the valve- Water hammers might cause damage and ruptures. Inclination, torsions and misalignments of the piping may subject the installed valve to excessive stresses. It is recommended that elastic joints be used in order to reduce such effects as much as possible.- At sub-zero temperatures, the liquid between the body and ball may freeze, causing irreparable damage. If the valve is exposed to such conditions, insulation of the valve is recommended.- It is recommended that the valve be operated periodically, to prevent the build-up of materials on the ball and the seats.

Instructions and Recommendations

Serie 01-02 inox

steel flanged ball valve -...

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