steel - long - cracks

14
WELD POSITION D o w n h a n d Ho r iz o nt a l - V e r t i c a l V e r t i c a l O v e r h e a d Gas cavities P o r is i ty Wor m h o les (P ip e s ) Slag inclusions Slag l ine s W e av i ng fa ult s F a u l ts f r o m b ad ch i p p ing O f a n y s ha pe, i n an y d i r e ct i o n Fau l ts at el ec t ro d e c ha n ge Faults at j u nctio n of sea ms TYPE OF DISCONTINUITY L a ck of f u s i on Incomp l ete penetr at ion Lon g - cracks Tran s. cr ac ks Undercut Shrinka g e ca v ities Aa Ab Ba Bb Bc Bd Be Bf C D Ea Eb F K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 1 0 1 1 1 2 1 3 1 2 4 7 1 2 4 7 Black Blue Green Brown DEGREE Red RADIOGRAPHY METHODS GAMMAGRAPHY SCREEENS RADIOGRAPHY No scre ens L ead screens H . D. sc reens H.S. screens 15 0 k V. 150 – 250 kV . > 100 mm 61 – 100 mm 31 – 60 mm 11 – 30 mm 10 mm THICKNESS MATERIAL Steel WELDING PROCESS Metal - arc Submerged arc BUTT V Shap e Y Sh ape U Sh ape X Shap e I Shape WELD TYPE 1 2 3 4 5 6 7 8 9 10 11 12 13 18 15 16 17 19 20 21 16 2 3 4 6 7 8 9 10 11 12 5 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 No. 44 INTERNATIONAL INSTITUTE OF WELDING Commission V COLLECTION OF REFERENCE RADIOGRAPHS OF WELDS IN STEEL EUROTEST, Iternational Scientific Association. Brussels - Belgium Issued by N o d e f e c t s

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Page 1: Steel - Long - Cracks

WELD POSITION

Dow

nhan

d

Hor

izon

tal -

Ver

tical

Ver

tical

Ov e

rhea

d

Gascavities

Poris

ityW

orm

hol

es(P

ipes

)

Slag inclusions

Slag

line

sW

eavi

ng fa

ults

Faul

ts fro

mba

d ch

ippi

ng

Of a

ny s

hape

,in

any

dire

ctio

n

Faul

ts at

ele

ctro

dech

ange

Faul

ts at

junc

tion

of se

ams

TYPE OF DISCONTINUITY

Lack

of f

usio

nIn

com

plete

pene

tratio

nLo

ng -

crac

ksTr

ans.

crac

ksUnd

ercut

Shrin

kage

cavit

ies

Aa Ab Ba Bb Bc Bd Be Bf C D Ea Eb F K1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

12

34

56

78

910

1112

131

24

71

24

7

Black

Blue

Green

Brown

DEG

REE

Red

RADIOGRAPHY METHODSGAMMAGRAPHYSCREEENS RADIOGRAPHY

No scre

ens

Lead

scre

ens

H. D

. scr

eens

H.S.

scre

ens

1

50 k

V.15

0 –

250

kV.

> 100 mm

61 – 100 mm

31 – 60 mm

11 – 30 mm

10 m

m THIC

KN

ESS

MA

TER

IAL

Steel

WEL

DIN

G P

RO

CES

S

Metal - arc

Submerged arc

BUTTV S

hape

Y Sh

ape

U Sh

ape

X Sha

pe

I Sha

pe

WELD TYPE

12

34

56

78

910

1112

1318

1516

1719

2021

16

2 3 4 6 7 8 9 10 11 125 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 311

No. 44

INTERNATIONAL INSTITUTE OF WELDING Commission VCOLLECTION OF REFERENCE RADIOGRAPHS OF WELDS IN STEEL

EUROTEST, Iternational Scientific Association. Brussels - Belgium

Issued by

No

defe

cts

Page 2: Steel - Long - Cracks
Page 3: Steel - Long - Cracks

WELD POSITION

Dow

nhan

d

Hor

izon

tal -

Ver

tical

Ver

tical

Ov e

rhea

d

Gascavities

Poris

ityW

orm

hol

es(P

ipes

)

Slag inclusions

Slag

line

sW

eavi

ng fa

ults

Faul

ts fro

mba

d ch

ippi

ng

Of a

ny s

hape

,in

any

dire

ctio

n

Faul

ts at

ele

ctro

dech

ange

Faul

ts at

junc

tion

of se

ams

TYPE OF DISCONTINUITY

Lack

of f

usio

nIn

com

plete

pene

tratio

nLo

ng -

crac

ksTr

ans.

crac

ksUnd

ercut

Shrin

kage

cavit

ies

Aa Ab Ba Bb Bc Bd Be Bf C D Ea Eb F K1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

12

34

56

78

910

1112

131

24

71

24

7

Black

Blue

Green

Brown

DEG

REE

Red

RADIOGRAPHY METHODSGAMMAGRAPHYSCREEENS RADIOGRAPHY

No scre

ens

Lead

scre

ens

H. D

. scr

eens

H.S.

scre

ens

1

50 k

V.15

0 –

250

kV.

> 100 mm

61 – 100 mm

31 – 60 mm

11 – 30 mm

10 m

m THIC

KN

ESS

MA

TER

IAL

Steel

WEL

DIN

G P

RO

CES

S

Metal - arc

Submerged arc

BUTTV S

hape

Y Sh

ape

U Sh

ape

X Sha

pe

I Sha

pe

WELD TYPE

12

34

56

78

910

1112

1318

1516

1719

2021

16

2 3 4 6 7 8 9 10 11 125 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 311

No. 45

INTERNATIONAL INSTITUTE OF WELDING Commission VCOLLECTION OF REFERENCE RADIOGRAPHS OF WELDS IN STEEL

EUROTEST, Iternational Scientific Association. Brussels - Belgium

Issued by

No

defe

cts

Page 4: Steel - Long - Cracks
Page 5: Steel - Long - Cracks

WELD POSITION

Dow

nhan

d

Hor

izon

tal -

Ver

tical

Ver

tical

Ov e

rhea

d

Gascavities

Poris

ityW

orm

hol

es(P

ipes

)

Slag inclusions

Slag

line

sW

eavi

ng fa

ults

Faul

ts fro

mba

d ch

ippi

ng

Of a

ny s

hape

,in

any

dire

ctio

n

Faul

ts at

ele

ctro

dech

ange

Faul

ts at

junc

tion

of se

ams

TYPE OF DISCONTINUITY

Lack

of f

usio

nIn

com

plete

pene

tratio

nLo

ng -

crac

ksTr

ans.

crac

ksUnd

ercut

Shrin

kage

cavit

ies

Aa Ab Ba Bb Bc Bd Be Bf C D Ea Eb F K1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

12

34

56

78

910

1112

131

24

71

24

7

Black

Blue

Green

Brown

DEG

REE

Red

RADIOGRAPHY METHODSGAMMAGRAPHYSCREEENS RADIOGRAPHY

No scre

ens

Lead

scre

ens

H. D

. scr

eens

H.S.

scre

ens

1

50 k

V.15

0 –

250

kV.

> 100 mm

61 – 100 mm

31 – 60 mm

11 – 30 mm

10 m

m THIC

KN

ESS

MA

TER

IAL

Steel

WEL

DIN

G P

RO

CES

S

Metal - arc

Submerged arc

BUTTV S

hape

Y Sh

ape

U Sh

ape

X Sha

pe

I Sha

pe

WELD TYPE

12

34

56

78

910

1112

1318

1516

1719

2021

16

2 3 4 6 7 8 9 10 11 125 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 311

No. 48

INTERNATIONAL INSTITUTE OF WELDING Commission VCOLLECTION OF REFERENCE RADIOGRAPHS OF WELDS IN STEEL

EUROTEST, Iternational Scientific Association. Brussels - Belgium

Issued by

No

defe

cts

Page 6: Steel - Long - Cracks
Page 7: Steel - Long - Cracks

WELD POSITION

Dow

nhan

d

Hor

izon

tal -

Ver

tical

Ver

tical

Ov e

rhea

d

Gascavities

Poris

ityW

orm

hol

es(P

ipes

)

Slag inclusions

Slag

line

sW

eavi

ng fa

ults

Faul

ts fro

mba

d ch

ippi

ng

Of a

ny s

hape

,in

any

dire

ctio

n

Faul

ts at

ele

ctro

dech

ange

Faul

ts at

junc

tion

of se

ams

TYPE OF DISCONTINUITY

Lack

of f

usio

nIn

com

plete

pene

tratio

nLo

ng -

crac

ksTr

ans.

crac

ksUnd

ercut

Shrin

kage

cavit

ies

Aa Ab Ba Bb Bc Bd Be Bf C D Ea Eb F K1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

12

34

56

78

910

1112

131

24

71

24

7

Black

Blue

Green

Brown

DEG

REE

Red

RADIOGRAPHY METHODSGAMMAGRAPHYSCREEENS RADIOGRAPHY

No scre

ens

Lead

scre

ens

H. D

. scr

eens

H.S.

scre

ens

1

50 k

V.15

0 –

250

kV.

> 100 mm

61 – 100 mm

31 – 60 mm

11 – 30 mm

10 m

m THIC

KN

ESS

MA

TER

IAL

Steel

WEL

DIN

G P

RO

CES

S

Metal - arc

Submerged arc

BUTTV S

hape

Y Sh

ape

U Sh

ape

X Sha

pe

I Sha

pe

WELD TYPE

12

34

56

78

910

1112

1318

1516

1719

2021

16

2 3 4 6 7 8 9 10 11 125 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 311

No. 63

INTERNATIONAL INSTITUTE OF WELDING Commission VCOLLECTION OF REFERENCE RADIOGRAPHS OF WELDS IN STEEL

EUROTEST, Iternational Scientific Association. Brussels - Belgium

Issued by

No

defe

cts

Page 8: Steel - Long - Cracks
Page 9: Steel - Long - Cracks

WELD POSITION

Dow

nhan

d

Hor

izon

tal -

Ver

tical

Ver

tical

Ov e

rhea

d

Gascavities

Poris

ityW

orm

hol

es(P

ipes

)

Slag inclusions

Slag

line

sW

eavi

ng fa

ults

Faul

ts fro

mba

d ch

ippi

ng

Of a

ny s

hape

,in

any

dire

ctio

n

Faul

ts at

ele

ctro

dech

ange

Faul

ts at

junc

tion

of se

ams

TYPE OF DISCONTINUITY

Lack

of f

usio

nIn

com

plete

pene

tratio

nLo

ng -

crac

ksTr

ans.

crac

ksUnd

ercut

Shrin

kage

cavit

ies

Aa Ab Ba Bb Bc Bd Be Bf C D Ea Eb F K1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

12

34

56

78

910

1112

131

24

71

24

7

Black

Blue

Green

Brown

DEG

REE

Red

RADIOGRAPHY METHODSGAMMAGRAPHYSCREEENS RADIOGRAPHY

No scre

ens

Lead

scre

ens

H. D

. scr

eens

H.S.

scre

ens

1

50 k

V.15

0 –

250

kV.

> 100 mm

61 – 100 mm

31 – 60 mm

11 – 30 mm

10 m

m THIC

KN

ESS

MA

TER

IAL

Steel

WEL

DIN

G P

RO

CES

S

Metal - arc

Submerged arc

BUTTV S

hape

Y Sh

ape

U Sh

ape

X Sha

pe

I Sha

pe

WELD TYPE

12

34

56

78

910

1112

1318

1516

1719

2021

16

2 3 4 6 7 8 9 10 11 125 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 311

No. 81

INTERNATIONAL INSTITUTE OF WELDING Commission VCOLLECTION OF REFERENCE RADIOGRAPHS OF WELDS IN STEEL

EUROTEST, Iternational Scientific Association. Brussels - Belgium

Issued by

No

defe

cts

Page 10: Steel - Long - Cracks
Page 11: Steel - Long - Cracks

WELD POSITION

Dow

nhan

d

Hor

izon

tal -

Ver

tical

Ver

tical

Ov e

rhea

d

Gascavities

Poris

ityW

orm

hol

es(P

ipes

)

Slag inclusions

Slag

line

sW

eavi

ng fa

ults

Faul

ts fro

mba

d ch

ippi

ng

Of a

ny s

hape

,in

any

dire

ctio

n

Faul

ts at

ele

ctro

dech

ange

Faul

ts at

junc

tion

of se

ams

TYPE OF DISCONTINUITY

Lack

of f

usio

nIn

com

plete

pene

tratio

nLo

ng -

crac

ksTr

ans.

crac

ksUnd

ercut

Shrin

kage

cavit

ies

Aa Ab Ba Bb Bc Bd Be Bf C D Ea Eb F K1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

12

34

56

78

910

1112

131

24

71

24

7

Black

Blue

Green

Brown

DEG

REE

Red

RADIOGRAPHY METHODSGAMMAGRAPHYSCREEENS RADIOGRAPHY

No scre

ens

Lead

scre

ens

H. D

. scr

eens

H.S.

scre

ens

1

50 k

V.15

0 –

250

kV.

> 100 mm

61 – 100 mm

31 – 60 mm

11 – 30 mm

10 m

m THIC

KN

ESS

MA

TER

IAL

Steel

WEL

DIN

G P

RO

CES

S

Metal - arc

Submerged arc

BUTTV S

hape

Y Sh

ape

U Sh

ape

X Sha

pe

I Sha

pe

WELD TYPE

12

34

56

78

910

1112

1318

1516

1719

2021

16

2 3 4 6 7 8 9 10 11 125 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 311

No. 82

INTERNATIONAL INSTITUTE OF WELDING Commission VCOLLECTION OF REFERENCE RADIOGRAPHS OF WELDS IN STEEL

EUROTEST, Iternational Scientific Association. Brussels - Belgium

Issued by

No

defe

cts

Page 12: Steel - Long - Cracks
Page 13: Steel - Long - Cracks

WELD POSITION

Dow

nhan

d

Hor

izon

tal -

Ver

tical

Ver

tical

Ov e

rhea

d

Gascavities

Poris

ityW

orm

hol

es(P

ipes

)

Slag inclusions

Slag

line

sW

eavi

ng fa

ults

Faul

ts fro

mba

d ch

ippi

ng

Of a

ny s

hape

,in

any

dire

ctio

n

Faul

ts at

ele

ctro

dech

ange

Faul

ts at

junc

tion

of se

ams

TYPE OF DISCONTINUITY

Lack

of f

usio

nIn

com

plete

pene

tratio

nLo

ng -

crac

ksTr

ans.

crac

ksUnd

ercut

Shrin

kage

cavit

ies

Aa Ab Ba Bb Bc Bd Be Bf C D Ea Eb F K1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

12

34

56

78

910

1112

131

24

71

24

7

Black

Blue

Green

Brown

DEG

REE

Red

RADIOGRAPHY METHODSGAMMAGRAPHYSCREEENS RADIOGRAPHY

No scre

ens

Lead

scre

ens

H. D

. scr

eens

H.S.

scre

ens

1

50 k

V.15

0 –

250

kV.

> 100 mm

61 – 100 mm

31 – 60 mm

11 – 30 mm

10 m

m THIC

KN

ESS

MA

TER

IAL

Steel

WEL

DIN

G P

RO

CES

S

Metal - arc

Submerged arc

BUTTV S

hape

Y Sh

ape

U Sh

ape

X Sha

pe

I Sha

pe

WELD TYPE

12

34

56

78

910

1112

1318

1516

1719

2021

16

2 3 4 6 7 8 9 10 11 125 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 311

No. 83

INTERNATIONAL INSTITUTE OF WELDING Commission VCOLLECTION OF REFERENCE RADIOGRAPHS OF WELDS IN STEEL

EUROTEST, Iternational Scientific Association. Brussels - Belgium

Issued by

No

defe

cts

Page 14: Steel - Long - Cracks