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456, Road #3, Industrial Area, Jigani, Bangalore South, 562 105
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Stellence Pharmscience Pvt Ltd
Stellence Background
•Stellence Pharmscience Pvt Limited (SPPL) is promoted by RamachandranRadhakrishnan (Ram) and Dr. Francis Pinto – managers with extensive experienceand proven track record in both Indian and International pharmaceutical industry
•The SPPL opportunity was established in 2006 through a cost effective purchase ofassets and turnaround of a distressed company in BIFR (bankruptcy restructuring)•The first phase of development, financed by the promoters, has been completed -SPPL currently operates a state of the art manufacturing and research facility inBangalore•The next phase of the project focuses on the cost effective development andmanufacture of niche, high value pharmaceutical products and intermediates
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Historical background and milestones
• Commenced operations as Karnataka Chemsyn Ltd (KCL) to manufacture ibuprofen;
• Ibuprofen strategy unsuccessful;
• Diversifies into herbal extracts
• Turns sick and referred to BIFR;
• Avigna Chemitech, promoted by Mr. R. Ramachandran and Dr. Francis J. Pinto identifies strategic opportunity to acquire KCL;
• Negotiates with KCL per BIFR norms;
• Acquires KCL and commences operations in 2006;
• Avigna invests heavily in KCL; Builds state of the art manufacturing, process research and development facility;
• Emerges from BIFR;
• Conducts extensive development and testing to overcome technical barriers in manufacture of contrast media agents;
• KCL is renamed Stellence Pharmscience Private Limited;
• Establishes processes and growing product portfolio;
• Multiple orders with strong revenue growth;
• In 2012, received strategic interest from an experienced overseas company with strong credentials in Latam and emerging markets; Deal does not go through because of regulatory changes and delays;
• Poised to grow rapidly by taking advantage of huge opportunities in core areas of interest –Contrast media products, niche APIs and contract manufacturing;
• Expanding new product portfolio;
• Raising capital for expansion of Contrast media manufacturing, scaling up APIs, further development of APIs, DMFs and retiring high cost debt;
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19921994
To1998
2006 2009-12 2012-15 2015-18
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SPPL Sales Strategy - Market Opportunity
Niche High Value Specialty API (SAPI)
- Diagnostic imaging agents - Global market worth over $5 billion- Complexity in manufacturing process (Quality)- Rapid growth in emerging markets- Market controlled by a few players: Bracco, Bayer- Opportunity to source Iodine from Latam directly
Contrast Media Products(CMP)
High End Intermediates
(HEIN)
- Overall Indian Pharma market ~ $11 billion, 20% CAGR. API market is ~$4Bn- Broad range of products in space- SPPL target niche, low volume high value products- SPPL focus on ‘off radar’, and complex manufacturing
- Contract manufacturing of intermediaries for MNC- Opportunity market worth ~$3 billion- Leverage high quality facility, cost effective process- Utilise capacity - QC validated by International Partners
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SWOT Analysis
Strengths Very experienced promoter/directors in the
area of pharmaceutical manufacturing Contrast Media market space with limited
competition and pioneer advantage State of art manufacturing facilities for
catering to regulated and other markets. Well equipped Quality Control systems and
experienced Quality Assurance team Proven Process Research and Development
capabilities India Strong relationship and network in Pharma
sector for assured opportunities.
Challenges Ensuring and maintaining relationship
with partners – integrity, IPR management etc.
Ensuring cost and timely delivery especially as most are long term contracts.
Retention of talent is critical factor.Margin pressures and changing
government policies.Working Capital and financial needs
Threats Spate of M&A activities by MNC Pharma
may strain established relations Growing presence of MNCs in India in
the Pharma sector as Capex is easier/affordable
As result increase in competition and margins can come under pressure.
Changing export and import policies Foreign exchange risk
Opportunity The size of the global market for Contrast
Media is growing Great opportunity for generic API and
intermediates exports Big Pharma and others looking for reliable
manufacturers for their off patented products India offers high quality and cost competitive
production facility for bulk drugs and intermediates
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Key Products Portfolio
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Category Production Line
Non criticalraw materials
Multiproduct line
Key starting materials Multiproduct line
RegisteredIntermediates
Dedicated line – environmentcontrolled – 5 micron filtered air
APIs Dedicated line – Class 100,000specifically designed formanufacture of APIs
Facilities
Lab Capacity : Small Volumes 100 Gms to 5 Kgs
GMP Intermediate / API: Pilot Capacities (2 plants) :5 Kgs to 50 Kgs
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Fume Cupboards 15 nos
Vessel Capacities 50 ml to 20 lts
Nutsche Filters 50 Gms to 5 Kgs
Driers Fluid Bed and Vacuum Tray Driers
Hydrogenator 10 lts – 100 Kgs/cm2
SS Reactors 300 to 500 lts 2.2m3
Nutsche Filters 24 inches 2 Numbers
Centrifuges 24 inches 2 Numbers
Driers Tray driers,RCVD
Each one
Facilities…continued.
GMP Intermediate/ Fine Chemicals Manufacturing.Large Scale Capacities (2 plants) : 50 Kgs to 500 Kgs
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Glass Lined Reactors 300 to 8000 lts 22.8m3
SS Reactors 300 to 7000 lts 62.0m3
Nutsche Filters (NF) & ANF
100 to 400 Kgs
2 KL
NF - 3 Numbers
ANF – 1 numberCentrifuges 36 and 48 inches 2 & 3 Numbers
Driers RCVD, TrayDriers
2 RCVD1 Tray drier
Hydrogenator 2000 lts- 40Kgs/cm2pressure
1 Number
Facilities…continued.
Large Scale Manufacture of APIs under cGMPconditions : Capacity : 100 to 500 Kgs
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Glass Lined Reactors 5000 lts 5m3
SS Reactors 2000 to 4000 lts 8m3
Centrifuges 48 inches 2 Numbers
Driers RCVD
FBD
2 Numbers
1 NumberBlender 2500 lts 1 Number
Reaction capabilities
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Hydrogenation
Friedel Crafts reaction
Alkylation
Chlorination
Nitration
Bromination
Diazotization
Esterification
Oxidation
Reduction
Resolution
Grignard reaction
Regulatory Affairs, Quality Assurance and Control
Manufacturing Systems and Documentation complying to cGMP, ICH
Q7 guidelines
Regular Internal Audits
Stringent change control systems
Validation Master Plans :
Tech pack / Drug Master Files for APIs in CTD format
Stability Data Support
Analytical Method Validation
Extensive Product Release Controls
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• Sophisticated Analytical Lab with:
• HPLCs, GCs , FTIR & UV Spectrometers, Auto-titrators
– Validated and calibrated systems
– Methods Development, Standardisation and Validation
• Analytical Development, Specification Development
• API / API Intermediate specifications complying to ICH
• CMC guidelines
• Method Validation as per ICH guidelines
• Qualified and Experienced Technical Personnel
Regulatory Affairs, Quality Assurance and Control
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Key Differentiators
• Driven by a team of dedicated scientists and approved by Department of Science andIndustrial Research, Govt of India.
• Enhancing customer satisfaction by providing quality products is one of the basic principlesthat energizes the SPPL team in this current competitive market.
• A major portion of the investments made in manufacturing have been to achieve thehighest level of process compliance and product quality
• In house technical expertise in the field of hydrogenation
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Custom Synthesis and Contract Manufacturing
• Full fledged R&D lab suitable for development activities
• Pilot facility for scale-up
• Analytical method development and related functions form an integral partof the process leading to commercial process development and potentiallymanufacture of final molecule.
• The compamy’s track record of development of various molecules isinterestingly different and has contributed to customer delight!
• Integrated approach to partnering with our customers
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Process development
Pilot Plant & Validation
Commercial Manufacturing
R&D and Manufacturing Manufacturing
Safety Health and Environment
◦ Environmental Safety :
◦ Specific EHS officer to monitor and scientifically dispose effluents to authorized agencies :
Pai and Pai Chemicals – Liquid Effluents
Ramky Incinerators– Solid waste
◦ Closed systems
◦ Containment kits and bunding in specific areas
◦ On site emergency plan approved by the Inspectorate of Factories and Boilers
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Safety Health and Environment
SHE programs
• Personnel Safety• Personnel protective equipment
• Fire alarm systems
• Mock Drills
• Evacuation plans
• Annual medical checkup
• Process Safety• Risk Analysis
• MSDS training and inclusion of critical aspects in batch records
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Thank You !
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