stepper motor (3)

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    STEPPER MOTOR

    Presented by: 1) Supriya Rakshit

    2) Monika Soni

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    Contents1. Introduction2. Comparison Between Servo & Stepper Motor

    3. Types Of Stepper Motor

    a. Variable Reluctance Stepper Motorb. Permanent Magnet Stepper Motor

    c. Hybrid Stepper Motor

    4. Applications

    5. Advantages & Disadvantages

    6. Simulation in Matlab

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    1. Introduction A stepper motor is a pulse-driven motor that changes

    the angular position of the rotor in steps.Rotor

    Stator

    Coils

    2

    1

    S

    N

    1

    2

    Outside Casing

    Stator

    Rotor

    Internal components of a Stepper

    Motor

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    Cont. A stepper (or, stepping) motor is an electromechanical

    device which converts electrical pulses into discretemechanical movements.

    Stepper motors work on the principle of

    electromagnetism. There is a soft iron or magnetic rotor

    shaft surrounded by the electromagnetic stators. The

    rotor and stator have poles which may be teethed or not

    depending upon the type of stepper. When the stators are

    energized the rotor moves to align itself along with the

    stator (in case of a permanent magnet type stepper) or

    moves to have a minimum gap with the stator (in case of

    a variable reluctance stepper). This way the stators are

    energized in a sequence to rotate the stepper motor.

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    2. Compare With a Servo Stepper motors are similar to servo motors as we can

    perform position control with both. However, Servo motors require some form of analog

    feedback whereas stepper motors are often open loop.

    Stepping motors can be used in simple open-loop

    control systems; these are generally adequate forsystems that operate at low accelerations with staticloads, but closed loop control may be essential for highaccelerations.

    For high accelerations with variable loads, all rotor

    information is lost, and we require closed loop for

    accurate control

    Servo motors are not subject to this problem

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    3. Types Of Servo MotorPERMENANT MAGNET

    MOTOR

    VARIABLE RELUCTANCE

    MOTOR

    STEPPER MOTOR

    HYBRID MOTOR

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    Cont.

    Permanent Magnet Employ permanent magnet

    Low speed, relatively high torque

    Variable Reluctance Does not have permanent magnet

    Low torque

    Hybrid multi-toothed stator poles and a permanent magnet

    rotor

    High static and dynamic torque

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    PERMANENT MAGNET MOTOR

    Cutaway diagram of a typical

    permanent magnet stepper

    motor.

    Canstack rotor that is used in

    permanent magnet stepper motors.

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    The rotor and stator poles of a permanent magnet stepper are not

    teethed. Instead the rotor have alternative north and south polesparallel to the axis of the rotor shaft.

    When a stator is energized, it develops electromagnetic poles.

    The magnetic rotor aligns along the magnetic field of the stator.

    The other stator is then energized in the sequence so that the

    rotor moves and aligns itself to the new magnetic field. This way

    energizing the stators in a fixed sequence rotates the stepper

    motor by fixed angles.

    The resolution of a permanent magnet stepper can be increased

    by increasing number of poles in the rotor or increasing the

    number of phases.

    Cont.

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    The variable reluctance stepper has a toothed non-magnetic softiron rotor. When the stator coil is energized the rotor moves to

    have a minimum gap between the stator and its teeth.

    VARIABLE RELUCTANCE STEPPER

    MOTORS

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    The teeth of the rotor are designed so that when they arealigned with one stator they get misaligned with the next

    stator. Now when the next stator is energized, the rotor

    moves to align its teeth with the next stator. This way

    energizing stators in a fixed sequence completes the

    rotation of the step motor.

    The resolution of a variable reluctance stepper can be

    increased by increasing the number of teeth in the rotorand by increasing the number of phases.

    Cont..

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    A hybrid stepper is a combination of both permanentmagnet and the variable reluctance. It has a magnetic

    teethed rotor which better guides magnetic flux to

    preferred location in the air gap.

    HYBRID MOTOR

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    The magnetic rotor has two cups. One for north polesand second for the south poles. The rotor cups are

    designed so that that the north and south poles

    arrange in alternative manner. Check out the insight

    of a Hybrid Stepper Motor.

    The Hybrid motor rotates on same principle of

    energizing the stator coils in a sequence.

    Cont.

    http://www.engineersgarage.com/insight/how-stepper-motor-workshttp://www.engineersgarage.com/insight/how-stepper-motor-workshttp://www.engineersgarage.com/insight/how-stepper-motor-workshttp://www.engineersgarage.com/insight/how-stepper-motor-works
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    4. APPLICATIONS Stepper motors are also used for cruise control, military

    antenna positioners, automated sensing devices

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    1.Step motors are used inside

    medical scanners, multi-axis

    stepper motor microscopic or

    nanoscopic motion control ofautomated devices, dispensing

    pumps,

    2.samplers, and chromatograph

    auto-injectors. Also found insidedigital dental photography, fluid

    pumps, respirators, and blood

    analysis machinery.

    Cont.

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    Stepper motors are incorporatedinside PC based scanning

    equipment, data storage tape

    drives, optical disk drive head

    driving mechanism, printers,bar-code printers, scanners.

    Stepper motors in cameras for

    automatic digital camera focus

    and zoom functions.

    Cont..

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    The rotation angle of the motor is proportional to the

    input pulse.

    The motor has full torque at standstill (if the windings

    are energized).

    Precise positioning and repeatability of movement sincegood stepper motors have an accuracy of 3 to 5% of a

    step and this error is non-cumulative from one step to the

    next.

    Excellent response to starting/stopping/reversing.

    Very reliable since there are no contact brushes in the

    motor. Therefore the life of the step motor is simply

    dependent on the life of the bearing.

    5. STEPPER MOTOR ADVANTAGEC

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    The stepper motors response to digital input pulses

    provides open-loop control, making the motor

    simpler and less costly to control.

    It is possible to achieve very low speed synchronousrotation with a load that is directly coupled to the

    shaft.

    A wide range of rotational speeds can be realized as

    the speed is proportional to the frequency of the input

    pulses.

    Cont..

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    Require a dedicated control circuit

    Use more current than D.C. motors

    High torque output achieved at low speeds

    5. STEPPER MOTOR disadvantage

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    6. SIMULATION cIRCUIT

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    Output Waveforms

    Phase Current of A

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    Cont.

    Phase Voltage

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    Torque

    Cont.

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    Cont.

    Angular Speed

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    Cont.

    Angular Position

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    Thank You