stepper motor j. belwin edward assistant professor senior school of electrical engineering vit...

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STEPPER MOTOR J. Belwin Edward Assistant Professor Senior School of Electrical Engineering VIT University Vellore

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Page 1: STEPPER MOTOR J. Belwin Edward Assistant Professor Senior School of Electrical Engineering VIT University Vellore

STEPPER MOTORJ. Belwin Edward

Assistant Professor SeniorSchool of Electrical Engineering

VIT UniversityVellore

Page 2: STEPPER MOTOR J. Belwin Edward Assistant Professor Senior School of Electrical Engineering VIT University Vellore

Applications

Computer peripheralsTextile industriesIC fabricationsRoboticsApplications requiring incremental motion

TypewritersLine printersTapedrivesFloppy disk drivesNumerically-controlled machine toolsProcess control systemsX-Y plotters

Page 3: STEPPER MOTOR J. Belwin Edward Assistant Professor Senior School of Electrical Engineering VIT University Vellore

Applications contd….

•Commercial, military and medical applications•Mixing, cutting, striking, metering, blending•Application in manufacture of packed food stuffs•Application in manufacturing of commercial end products•Production of science fiction movies.

Page 4: STEPPER MOTOR J. Belwin Edward Assistant Professor Senior School of Electrical Engineering VIT University Vellore

Step Angle - β

• As small as 0.78o to 90o

• Most commonly used – 1.8o, 2.5o, 7.5o, 15o

β = (Ns-Nr) x 360o = 360o

Ns.Nr mNr

Ns – No. of Stator poles (teeth)

Nr – No. of Rotor poles (teeth)

m - No. of stator phases

Page 5: STEPPER MOTOR J. Belwin Edward Assistant Professor Senior School of Electrical Engineering VIT University Vellore

Resolution

• Resolution = No. of steps/revolution = 360o/β

Page 6: STEPPER MOTOR J. Belwin Edward Assistant Professor Senior School of Electrical Engineering VIT University Vellore

Types

•Variable Reluctance - VR•Permanent Magnet - PM•Hybrid

Page 7: STEPPER MOTOR J. Belwin Edward Assistant Professor Senior School of Electrical Engineering VIT University Vellore

VR, PM and Hybrid types

Page 8: STEPPER MOTOR J. Belwin Edward Assistant Professor Senior School of Electrical Engineering VIT University Vellore

Variable Reluctance ( VR) stepper motor

• Wound Stator poles– Single Stack – Multiple Stack – smaller step angle

• Rotor poles – ferromagnetic material• Direction – stator current polarity• Reluctance of the magnetic circuit formed by

rotor and stator teeth varies with angular position of the rotor

Page 9: STEPPER MOTOR J. Belwin Edward Assistant Professor Senior School of Electrical Engineering VIT University Vellore

Variable Reluctance stepper motor

Single Stack

Page 10: STEPPER MOTOR J. Belwin Edward Assistant Professor Senior School of Electrical Engineering VIT University Vellore

VR – Multi stack

Page 11: STEPPER MOTOR J. Belwin Edward Assistant Professor Senior School of Electrical Engineering VIT University Vellore

VR-Operation

Page 12: STEPPER MOTOR J. Belwin Edward Assistant Professor Senior School of Electrical Engineering VIT University Vellore

Modes of operation –VR type

• 1-phase ON – full step operation

• 2-phase ON• Half-step – alternate 1-phase & 2-phase mode

• Micro stepping

Page 13: STEPPER MOTOR J. Belwin Edward Assistant Professor Senior School of Electrical Engineering VIT University Vellore

2-phase ON mode

Page 14: STEPPER MOTOR J. Belwin Edward Assistant Professor Senior School of Electrical Engineering VIT University Vellore

Half step mode

Page 15: STEPPER MOTOR J. Belwin Edward Assistant Professor Senior School of Electrical Engineering VIT University Vellore

Half step operation

Page 16: STEPPER MOTOR J. Belwin Edward Assistant Professor Senior School of Electrical Engineering VIT University Vellore

Permanent Magnet (PM) Stepper Motor

Page 17: STEPPER MOTOR J. Belwin Edward Assistant Professor Senior School of Electrical Engineering VIT University Vellore

Permanent Magnet stepper motor

• Wound Stator poles – Single Stack – Multiple Stack – smaller step angle

• Rotor poles – permanent magnet• Rotor Shape - Cylindrical• Direction – stator current polarity

Page 18: STEPPER MOTOR J. Belwin Edward Assistant Professor Senior School of Electrical Engineering VIT University Vellore

PM - operation

Page 19: STEPPER MOTOR J. Belwin Edward Assistant Professor Senior School of Electrical Engineering VIT University Vellore

PM - operation

Page 20: STEPPER MOTOR J. Belwin Edward Assistant Professor Senior School of Electrical Engineering VIT University Vellore

Modes of Operation – PM type

• 1-phase ON mode• 2-phase ON mode• Half step mode

Page 21: STEPPER MOTOR J. Belwin Edward Assistant Professor Senior School of Electrical Engineering VIT University Vellore

Modes of Operation – PM type

Page 22: STEPPER MOTOR J. Belwin Edward Assistant Professor Senior School of Electrical Engineering VIT University Vellore

Hybrid Stepper Motor

Page 23: STEPPER MOTOR J. Belwin Edward Assistant Professor Senior School of Electrical Engineering VIT University Vellore

Hybrid stepper motor

• Combination of VR and PM• Wound Stator poles – (similar to VR)– Single Stack – Multiple Stack – smaller step angle

• Rotor poles – permanent magnet• Rotor shape – not Cylindrical• Direction – stator current polarity