still looking for a solution ??? morko ultrasonic … · do you have a problem with fouling/...
TRANSCRIPT
DO YOU HAVE A PROBLEM WITH FOULING/ SCALING ????
MORKO ULTRASONIC SCALE PREVENTER IS YOUR SOLUTION !
STILL LOOKING FOR A SOLUTION ???
MORKO Ultrasonic Scale Preventer
Proven & Tested Ultrasonic Technology
Ultrasonic
Generator
Ultrasonic
Transducer
Common problems when cleaning
heat exchanger, boilers and pipes
• Shutdown time
• Scheduling of cleaning
• Unknown of damage condition
• Labor and time intensive
• Cost of cleaning and repair
• Cost of chemical usage
• Environment and safety issues
• Reduce Maintenance Costs
• Reduce Downtime
• Increase productivity
• Utilize the Lifecycle of each Equipment
Focus on:
– Equipment Reliability
– Energy Saving
– Reduction Maintenance costs
– Increased outsourcing
– Optimize manpower
Management Under Pressure
By removing and preventing scales & slimes in boilers,
heat exchangers, condensers, piping, cooling towers and etc
MORKO Ultrasonic Scale Preventer
has the solution for You
Which helps to :-
• Improve response and manage shutdown time
• Reduce maintenance cost
• Reduce cost of Anti Fouling Chemicals
• Increase life of equipment (safety and reliability)
• Ensure regulatory and environmental compliance
Ultimately Save You Time and Money !
ADVANTAGES & BENEFITS
1) Optimum energy & cost savings
References at S-Oil
Test Site : #3 CDU, 2 train of Crude
AR Exchanger
•Test Run 12 months
•Energy saving: 220K USD/yr per train
•Total 50 sets at Crude AR Exchangers
in #1,#2,#3 CDU installed in 2007
1) Optimum energy & cost savings
References at GS-Caltex
Test Site : #1 CDU,
Crude Pre-heat Exchanger
• Test Run 12 months
• CIT (coil inlet temperature) improvement translate
to energy savings of 200K USD/yr
• GS-Caltex plan to install USP to all other CDU heat
exchangers
ADVANTAGES & BENEFITS
2) Reduction in maintenance cost
- Reduction of labour
- Extending the maintenance cycle scheduling
- Reduction of downtime
- Reduction in use of anti-fouling chemical
- Better preventive maintenance
ADVANTAGES & BENEFITS
2) Reduction in maintenance cost
Comparison of pipe after 6 months operation
References at Tan-Cheon Sewage Treatment Plant
WITHOUT
USP
WITH USP
ADVANTAGES & BENEFITS
2) Reduction in maintenance cost
Comparison of pre heat exchanger after 1 year operation
References at KUMHO PNB Chemical UT Plant
WITHOUT
USP
WITH USP
ADVANTAGES & BENEFITS
3) Increase in production & efficiency
- Prolong lifespan of equipment
- Efficiency of equipment
- Better scheduling of maintenance
- Lesser shutdown time allowing higher
production capacity
ADVANTAGES & BENEFITS
4) Meet Environmental & Safety standards
- Less chemical used for cleaning and better
fouling prevention
- Preventing environment pollution
ADVANTAGES & BENEFITS
INSTALLATION
USP-300
Ultrasonic
Generator
Ultrasonic
Transducer
INSTALLATION REFERENCES
S-Oil
GS Caltex
Tan-Cheon Sewage
Treatment Plant
SK Energy
HOW IT WORKS
• Vibration
The Ultrasound is applied into the metal composing facility,
The small vibration is generated and transferred to the whole
facility through metal
• Cavitation
Ultrasonic vibrating make liquid emerge “empty effect”, bring out
and broken lots of air bladder in a moment and repeatedly.
When air bladder is absorbed and exploded, the high accelerated
velocity(~30,000 times of G-force) & temperature are generated
• Increase of Surface
If a particle in a liquid is shattered by ultrasonic
waves, the surface is increased and it is bonded
with other particles and shattered again.
During this process the particle is shattered
minutely
• Waves
Ultrasonic waves are transferred to liquid through
metal, wave motion is generated between the
surface of liquid and metal.
It prevents the particles and gases from bonding to
metal surface & the heat transmission efficiency
increase.
HOW IT WORKS
• Elimination of Scale
There are some fine cracks on the existing scales and many air
bladders infiltrate into the crack and explode repeatedly by the
cavitation theory under ultrasonic wave energy
Finally the scales are dropped off from metal surface.
HOW IT WORKS
REFERENCE LIST
Company Application
GS-Caltex Corporation Oil refining facility (CDU & Piping)
SK Corporation Oil refining facility (CDU & Piping)
HYUNDAI OILBANK Corporation Oil refining facility (CDU & Piping)
S-Oil Corporation Oil refining facility (CDU & Piping)
Samsung Fine Chemical Heat Exchanger, etc.
Kumho Mitsui Chemical Piping in Process, etc.
Kumho P&B Heat Exchanger, etc.
SK Chemicals Re-Boiler in Process
Tan-cheon Sewage Treatment Plant Sludge Processing Pipes
Busan City Sewage Treatment Plant Sludge Processing Pipes
• Improve response and manage shutdown time
• Reduce maintenance cost
• Reduce cost of Anti Fouling Chemicals
• Increase life of equipment (safety and reliability)
• Ensure regulatory and environmental compliance
CONCLUSION
Proven solution that extend the life of equipments
Ultimately Save You Time and Money !
