nivafer · product storage atmospheric tanks, bullet shaped tanks, rectangular ... knockout drums,...

PROFILE

2017

COMPANY

NIVAFER

Overview

Company Profile 2

Creative technology in

steel construction

NIVAFER is a leader in the steel construction industry and has been in

the business of fabrication & construction of subsea equipment,

structural steel buildings, offshore platforms, atmospheric tanks,

pressure vessels, product tank farms, LPG spheres and miscellaneous

steel structures for several years

Decades of experience in steel

fabrication & construction works

enables NIVAFER to provide the

most effective solutions for every

unique project requirements

Our team of experienced

professionals in design,

engineering, fabrication &

construction work round the

clock only to satisfy our

customers

Our innovative

techniques, flexibility

and ability to deliver

quality within time &

cost constraints sets

NIVAFER apart from

the competition.

Company Profile 3

Contents

02 Overview

04 About Us

06 Quality Policy

07 Health, Safety & Environment

10 Capabilities

14 Our Facility

18 Project Profile

22 Project Showcase

23 Notable Clients08 Our Focus

About Us

Company Profile 4

NIVAFER Steel Construction Company is a steel fabrication and erection outfit offering

unparalleled engineering & construction services to the Oil and Gas industry

alongside other steel and allied industries.

With about 40 years of experience and accomplishments, NIVAFER is now accepted as

an industry leader in structural steel fabrication works. Our success has been built on

customer satisfaction and loyalty which is based on our performance in the execution

of contracts and the reliability of our designs and products.

Our sustained growth is based on the continuous

evolution of our techniques, workflow and personnel

through updated technologies and training for new

methods and applications in our field.

Company Profile 5

NIVAFER offers complete solutions for the

Oil & Gas Industry starting from design

and detailed engineering to procurement,

fabrication, construction and erection

of heavy structural steel buildings,

platforms, bulk storage

infrastructures, pressure vessels,

subsea equipment, high

pressure & industrial piping

and miscellaneous steel

structures

Our Vision

To be the PREFERRED

partner in the Oil &

Gas Industry

Our Mision

To deliver quality & value

through maintaining a

quality management

system that provides our

clients with quality

products

Our Values

Innovation

Teamwork

Creativity

Satisfaction

Delivery

Quality

Company Profile 6

NIVAFER STEEL CONSTRUCTION CO. LTD established to provide services in fabrication

& construction of steel works is committed to delivering high quality construction

works by maintaining a quality management system that meets and exceeds the

needs and expectations of our interested parties, and also satisfy their requirements

including statutory and regulatory requirements, and which is also beneficial to all

stakeholders.

We are committed to continual improvement of the quality management system &

excellence in every activity of delivering quality products and services by adopting

innovative, best-in-class engineering and management system practices, as part of

our efforts to enhance customers’ satisfaction, timely completion of projects and

reducing customers’ complaints.

The quality policy is being communicated and understood by all employees

This commitment is demonstrated through the implementation and

maintenance of the QMS requirements of ISO 9001: 2015 so that it supports

our products & services’ quality & provide a framework for setting up quality

& business objectives, while also supporting health, safety & environmental

standards and also by employing a risk based thinking approach in all our

processes to enhance customers’ satisfaction

The Quality policy & objectives shall be reviewed at least annually and

wherever the need arises for continuing suitability and continual improvement

of the system to ensure our products & services meet and exceeds current

and future company & interested parties’ expectations

The Quality policy is made available to relevant interested parties through

placement in strategic areas in the workplace, company profile and the

company website

All customers, both internal & external are treated with respect in all business

transactions

This is achieved by ensuring that

Company Profile 7

Safety

Safety is a fundamental priority to NIVAFER and has been built into our everyday work

culture. Our HSE program aims at avoiding injury, pursuiing the safety, security &

health of our employees and the public at large and minimize the impact on the

environment in which we operate. In this regard, appropriate safety measures are put

in place before, during and after any work while we strictly adhere to our Health, Safety

& Environment policies.

We recognize safety awareness and training as a key player in preventing accidents

and incidents. Our employees therefore receive extensive training and safety

awareness by way of regular and periodic safety talks, including general and

departmental toolbox meetings, with the overall aim of educating them on how to

perform their duties safely, properly and in compliance with applicable local

regulations and international standards.

Our safety management system is in line with the requirements of OSHAS 18001. Our

overall safety target is incident as well as an accident-free and environmentallyZERO

friendly workplace

Company Profile 7

Our Focus

Company Profile 8

NIVAFER is capable of delivering complete projects starting from conceptual design to

engineering through to completion.

Our focus is presently on:

Tank farms, fixed & floating roof

product storage atmospheric tanks,

bullet shaped tanks, rectangular

tanks.

Storage Infrastructure

Pipe racks, bridges, roof structures,

shelters, buildings, aircraft hangers

and offshore decks & platforms

Heavy Steel Structures

Accummulators, separators,

knockout drums, stacks, pig

launchers & receivers and process

equipment

Pressure Vessels

Company Profile 9

Pipeline End Manifold (PLEM),

parking structures, mud mats, inlet

manifold, gas lift skids, jackets,

buoys, Christmas tree

Subsea Equipment

High pressure piping for oil & gas

plants, petrochemical industries,

floating, production, storage &

offloading vessels

Pressure Piping

Fabric maintenance / repairs, new

fabrications, manpower supply for

onshore & offshore oil and gas

facilities

Facility Maintenance

“Our reputation as a major player in high precision

steel engineering, fabrication & erection is a direct

consequence of our track record of competence &

reliability in the delivery of quality products and

services to our clients”

NIVAFER designs, engineers and

constructs structural steel projects

while providing a full spectrum of

EPC solutions to our clients.

Relying on about forty (40) years of

experience, NIVAFER safely and

reliably executes its projects all

around Nigeria and West Africa.

From our humble beginnings as a

manufacturer and erector of steel

structures and storage tanks, we

have progressively evolved to our

current capability to offer EPC

services, in partnership with

reliable partners and

subcontractors, for a wide range of

projects in the Oil & Gas industry.

Over the years, our production

process has gone through rigorous

improvements and enhancements

and is currently certified by ASME

for the fabrication and repair of

pressure vessels and power boilers.

We possess valid “U”, “S”, “R”, &

“PP” stamps

Capabilities

Company Profile 10

Core Business Areas

Project Management

Design & Engineering

Procurement

Fabrication & Erection

Facility Management

Company Profile 11

NIVAFER’s services today cover a wide range of industries including Oil & Gas,

Petrochemical, Power & Water (Storage and Distribution).

Our construction capabilities set us apart from other contractors. We bring our well

established processes, knowledge and experience to all our projects, while attending

to the unique attributes of each location where our projects are located. Our well

trained and experienced personnel with their varied backgrounds, can handle the

toughest of project conditions as well as take full advantage of available human

resources at each location whether qualified or trained by our staff.

Our construction techniques are continuously updated with the latest technologies in

the field of structural steel construction. Our work process allow us to deliver quality

materials that are in line with client requirements and leaves nothing to doubt in our

integrity as an entity.

As much as possible, our designs and shop pre-fabrication works are carried out with

the overall aim of achieving minimal fabrication or adjustment works for the erection

site thereby reducing overcrowding on site while maximizing risks of delays during the

erection phase of projects.

Company Profile 12

Capabilities

We provide engineering designs using latest

CAD tools and manufacturing ERP System such

as Tekla Structures, Intergraph PV Elite, Ametank

etc.

Design Engineering

We recognize engineering design

as a key marker in the success or

otherwise of a project. Our

engineering department works at

the heart of every project to

ensure the quality of the outcome

and the safety of the solutions

offered to the client.

We offer reliable solutions tailored

to individual needs and

requirements. However, our

designs are always based on the

relevant international standards

and codes to produce cost

effective solutions and accurate

calculations that saves operating

and maintenance costs for our

clients.

Compliance with all relevant international

standards, regulations, codes and norms

(Such as API, ASME, ASTM, NFPA, AWS, BSI,

EN, IEC etc…)

Use of industry best practices and

recognized / proven techniques, methods,

equipment and materials

Sustainability, energy efficiency, social

responsibility and environmental awareness.

Safety, efficiency and cost effectiveness

Integrated project delivery throughout the

complete project life cycle

Our designs adhere to the following methods

and principles:

Our innovative team of engineers, project managers and technical

support affiliates work to provide engineering designs using latest CAD

tools and manufacturing ERP System such as Tekla Structures, Intergraph

PV Elite, Ametank etc.

We have full capacity to carryout detailed engineering designs for

storage tanks and steel structures. Excess detailing workload is however,

delegated to trusted affiliates who work round the clock to provide steel

detailing services to the required quality and accuracy.

Company Profile 13

NIVAFER’s manufacturing / fabrication processes are currently being carried out at

our Shasha fabrication facility in Lagos, Nigeria. Depending on the complexity and

requirements of some projects, pre-fabrication is carried out in our facility while

final erection or integration is carried out on site in line with approved

methodologies and procedures.

All manufacturing / fabrication processes are done based on detailed

drawings received from the Engineering phase of each project and approved by the

client for construction. The process is controlled by a production manager,

fabrication foremen and supervisors.

Our pre-fabrication works are carefully designed to minimize any required site

modifications or fabrication works. All materials are delivered with appropriate tags

to aid identification and ready to install, thus minimizing work space required and

idle time for the erection crew.

Fabrication & Erection

Company Profile 14

Our Facility

NIVAFER’s headquarters and main fabrication facility is sited on a land

mass of approximately 40,000 square meters, about fifteen (15)

minutes drive from the Muritala Mohammed Intl. Airport, Lagos

Nigeria.

Our facility includes an office space of about 1,200 square meters,

total workshop covered area of approximately 17,000 square

meters and raw material and finished goods stacking area of

approximately 22,000 square meters.

We have, within facility, a number of workshops specially dedicated

and adequately equipped for the fabrication of structures, storage

tanks, pressure vessels & stainless steel fabrication works.

Structural Steel

Fabrication

2400tons+

Atmospheric

Tanks

4000tons+

Pressure

Vessels

300tons+

Company Profile 15

Installed Capacity

Piping Spools

Fabrication

500tons+

Permanent

Employees

200+

Lifting

Capacity

150tons+

Company Profile 16

Our Facility

We believe using the right tools for every activity not only saves time, but also

ensures the project is delivered safely and the quality of the finished product is not

compromised in any form.

Notable equipment in our arsenal includes Controlled Numeric Cutting (CNC) &

drilling machines for plates (Oxyacetylene, Plasma & High Definition Plasma), profiles

and pipes, Sub-arc welding machines, heavy duty rolling machines, dome pressing

and flanging machine, various overhead and heavy duty cranes for lifting and

miscellaneous operations and two (2) fully functional grit recycling blasting and

painting workshops.

Equipment

CNC Controlled Cutting train

Three (3) trains of Oxy-acetylene, Plasma &

High Definition Plasma CNC machines for

cutting, drilling and beveling plates up to

150mm thick for CS and 15mm thick for SS

Heavy Duty Rolling Machines

Rolling machines with maximum capacity

to roll up to 60mm plate thickness utilized

for fabrication of pressure vessel, storage

tanks and miscellaneous rolling

CNC Controlled Profile Sawing Machine

A multi spindle drilling and sawing line

capable of handling a profile of 1000mm

width with precision drilling, sawing and

beveling capabilities for the fabrication of

structural steel with zero errors and human

intervention

Dome Pressing & Flanging Machine

Max. press capacity of 200t, max. dish dia.

of 3.2mtrs, straight flange thickness of

12mm for pressing dished heads

Sub-Arc Welding Machine

Automated sub-arc welding machine for

longitudinal and circumferential welds on

vessels and tanks

Grit Recycling Plant

Two (2) functional grit recycling rooms

(9mtrs x 17mtrs) for blasting / cleaning

fabricated items. Capable of cleaning steel

surfaces up to bare metal (SA-4)

Company Profile 17

PRODUCTION EQUIPMENT

CNC Oxigas Cutting Machine - Oxitaglio

CNC Plasma Cutting Machine – for M/S and SS

CNC High Definition Plasma – for M/S and SS

Bending Machine, mod. 25.7 CMLL

Rolling Machine, mod. 20.10 CMLL- for 10mm

Bending Machine, mod. 30.170 CMLL- for 16mm



Rolling Machine - for 60mm Plate Thickness

Sub-Arc Welding Machine (Boom and Rotator)

F&D Dishend Cover Flanging Machine

F&D Dishend Pressing Machine - 208 tonnes

Guillotine Machine, mod. 25.8 CMLL - for 10mm

Guillotine Machine, mod. 25.20 CMLL - for 16mm

Ingersoll-Rand Air Compressors

Mobile Welding Generating Plants

Circomatic Girth Machine (Sub-Arc Welding

Machine)

Sub-Arc Welding Machine Tractor (motor)

Special Airlifting Equipment

Automatic CNC Drilling & Sawing Line, mod.

1001 DZB

Flag Bending Machine - Begonzi LP1750 Heavy

Duty

Flag Drilling Machine

Rod Bending Machine

Lead Machine, mod, SN 50C

Peddinghaus Punching Machine

Omera Punching Machine

Main Air Compressors

Disc Cutting Machines

Shot Blasting Machine EBE 500S

Sand Blasting Pots

Blastrac Vaccum Blasting Machines

Painting inspection Equipment Set

Airless Machines & Conventional Pots

Mobile & Workshop Overhead Cranes

Tower Crane - 10T capacity 50m boom

Company Profile 18

Project Profile

1

List of Major Projects - Storage Tanks & Tank Farms

Southern Swamp & Associated Gas Solution Project (SSAGS) - Delta, Nigeria

Project period: 2013 - 2015

Client: SAIPEM Contracting Nig. Ltd / SPDC

Description: Engineering, Procurement & Construction (EPC) of 19 units of Storage TanksTonnage: 103+ tons

2

ESCRAVOS Gas to Liquids Project - Niger-delta, Nigeria


Client: BENTINI Constructions / CHEVRON

Description: Pre-fabrication of plate materials for 8nrs of Storage Tanks of various dimensionsTonnage: 6,700+ tons

3

NIPCO LPG Terminal Project - Dockyard rd, Apapa, Lagos, Nigeria

Project period: 2008

Client: NIPCO Nig Plc.

Description: Construction & Installation of 3nrs of 3000m LPG Spherical Storage Tanks³Tonnage: 1,000+ tons

4

FOLAWIYO Energy Fuel Depot - Apapa, Lagos, Nigeria


Client: Energem Nigeria Ltd.

Description: Engineering, Procurement, Construction & Installation (EPCI) of Floating RoofStorage Tanks & Service VesselsTonnage: 2,000+ tons

5

Northern Option Gas Pipeline (NOPL) Project - Owaza, Imo, Nigeria


Client: SAIPEM Contracting Nig. Ltd / TOTAL E&P

Description: Engineering, Procurement, Construction & Installation (EPCI) of Fire Water &Potable Water TankTonnage: 114+ tons

6

ZENON Fuel Depot Expansion Phase 2 Project - Ibafo, Lagos, Nigeria


Client: ZENON Petroleum & Gas Ltd.

Description: Engineering, Procurement, Construction & Installation (EPCI) of 3nrs of ProductStorage TanksTonnage: 800+ tons

Company Profile 19

Project Profile

1

List of Major Projects - Heavy Steel Structures

Southern Swamp & Associated Gas Solution Project (SSAGS) - Delta, Nigeria

Project period: 2013 - Ongoing


Description: Engineering, Procurement & Construction (EPC) of Structural Steel Supports, Piperacks, Flowstation & SheltersTonnage: 3,000+ tons

2

IKEJA Shoprite Shopping Mall Project - Lagos, Nigeria


Client: Cappa & D’Alberto Ltd.

Description: Procurement, Construction & Installation (EPCI) of Heavy Structural Steel RoofTonnage: 320 tons

3

AGBADA NAG Gas Handling Facility - Rivers, Nigeria


Client: MAKON Engineering & Technical Services Ltd. / SPDC

Description: Engineering, Procurement & Construction (EPC) of Structural Steel Pipe racksTonnage: 785+ tons

4

Overland Airways Hangar Development Project - Lagos, Nigeria


Client: Overland Airways Ltd

Description: Engineering, Procurement, Construction & Installation (EPCI) of Structural SteelBuilding for Aircraft HangarTonnage: 607+ tons

5

Northern Option Gas Pipeline (NOPL) Project - Owaza, Imo, Nigeria



Description: Engineering, Procurement & Construction (EPC) of Structural Steel Supports &SheltersTonnage: 550+ tons

6 OML 58 Upgrade Phase 1 Project - Port Harcourt, Nigeria



Description: Engineering, Procurement, Construction & Installation (EPCI) of Structural SteelSupports & Pipe racksTonnage: 700+ tons

Company Profile 20

Project Profile

1

List of Major Projects - Pressure Vessels

KOLO Creek NAG Facility Project - Bayelsa Nigeria

Project period: 2016Client: DAEWOO Nig. Ltd / SPDCDescription: Engineering, Procurement & Construction (EPC) of 2.5m D x 8.5m TL-TL DieselStorage Vessel & FilterTonnage: 8.75 tons

2 Northern Option Gas Pipeline (NOPL) Project - Owaza, Imo, Nigeria



Description: Engineering, Procurement & Construction (EPC) of Low Pressure Vessels, ClosedDrain Drum & Vent KO DrumTonnage: 52 tons

3 GBARAN Infill Phase II Project - Niger-delta, Nigeria

Project period: 2014 - 2015Client: DAEWOO Nig. Ltd / SPDCDescription: Engineering, Procurement & Construction (EPC) of 15nrs of Closed Drain VentVessels & StacksTonnage: 15+ tons

4 Southern Swamp & Associated Gas Solution Project (SSAGS) - Delta, Nigeria



Description: Engineering, Procurement & Construction (EPC) of Low Pressure Vessels, ClosedDrain Vessels & Drain Pit TanksTonnage: 35.2 tons

5 OTUMARA Node for DOMGAS Project - Port Harcourt, Nigeria


Client: DAEWOO Nig. Ltd / SPDCDescription: Engineering, Procurement & Construction (EPC) of Storage VesselsTonnage: 104 tons

Company Profile 21

Project Profile

1

List of Major Projects - Subsea Equipment & Offshore Structures

ABO Phase 3 OML 125 Project - Port Harcourt, Nigeria


Client: Union Energy Services Ltd. / NAOC

Description: Construction, Assembly & Testing of Subsea Pipeline End Manifold (PLEM)Module & Foundation Suction PileTonnage: 125+ tons

2 ABO Phase 3 OML 125 Project - Port Harcourt, Nigeria


Client: Union Energy Services Ltd. / NAOC

Description: Construction, Assembly & Testing of Temporary Parking StructureTonnage: 105+ tons

3 FPSO ABO Lifetime Extension Project - Lagos, Nigeria


Client: BW Offshore Nigeria / NAOC

Description: Engineering, Procurement, Construction & Installation (EPCI) of Structural SteelSupports, Gas Compressor (MGC) Piping Spools, FPSO deck & Engine Room Renewals etcTonnage: 50+ tons

4 FPSO Sendje Berge Lifetime Extension Project - Lagos, Nigeria


Client: BW Offshore Nigeria / Addax Petroleum Nig. Ltd

Description: Engineering, Procurement & Construction (EPC) of Structural Steel Supports forEmergency GeneratorTonnage: 15+ tons

5 OFON Living Quarters Project - Port Harcourt, Nigeria


Client: EIFFEL Nigeria Ltd. / TOTAL E&P

Description: Construction, Assembly & Testing of Tertiary Steel Structures For OFON LivingQuartersTonnage: 55.7 tons

6 USAN Deep Water Project - Port Harcourt, Nigeria



Description: Construction, Assembly & Testing of Buoy Ring Stiffeners & Offshore InstallationAidsTonnage: 152+ tons

Company Profile 23

Notable Clients

DAEWOO E&C

PROFILE

2017

COMPANYNIVAFER

Contact

Designed by Adewale Odubiyi © 2017

NIVAFER Steel Construc�on Co. Ltd.

1 - 3 Coker Estate, End of Coker Road

(Near Airforce Base), Oke Shasha,

Akowonjo, Lagos, Nigeria

Tel: +234 808 563 6882; +234 909 013 3961

e: [email protected]

www.nivafer.com

nivafer · product storage atmospheric tanks, bullet shaped tanks, rectangular ... knockout drums,...

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