storage equipment selection, application, and usecdn.modexshow.com/seminars/assets-2012/329.pdf ·...
TRANSCRIPT
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© 2012 Material Handling Industry®. Copyright claimed as to audiovisual works of seminar
sessions and sound recordings of seminar sessions. All rights reserved.
Welcome to Session 329
Sponsored by: Presented by:
Nelson Cantillo – Tri Boro Shelving &
Partition
Hue Schlegel – Wildeck
Brian Pelto – Ohio Gratings
Greg Doppler – Cornerstone Specialty
Wood Products
STORAGE EQUIPMENT
Selection, Application, and Use
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About SMA and Shelving
Presented by:
Nelson Cantillo
Tri-boro Shelving and Partition
Corporation
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ABOUT SMA
• Non-profit Product Section of MHIA.
• Formed in 1974 by visionary industry
leaders.
• Mission: To advance standards, quality,
safety and general fitness for intended use
of industrial storage equipment.
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MEMBERSHIP REQUIREMENTS
• Must manufacture & control structural design of storage equipment for sale in USA.
• Pay dues.
• Attend meetings.
• Participate in monthly statistical information program.
• Voluntarily support design and manufacture of products in accordance with appropriate American National Standards.
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WHO ARE SMA COMPANIES
• Leading manufacturers from throughout
the world.
• Up-to-date listing can be accessed at
http://www.mhia.org/sma.
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SHELVING – THE FLEXIBLE SOLUTION
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SHELVING – ADJUSTABLE. OPEN & CLOSED
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• Drawers
• Doors
• Dividers
• Bin Fronts
• Shelf Boxes
• Front Bases
ACCESSORIES
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ADJUSTABLE METAL/WOOD SHELVING –
RIVET/STUD
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HIGHLY FLEXIBLE
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SHELVING-BASED
WORK PLATFORMS
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Mezzanines
Presented by:
Hubert Schlegel
Wildeck Inc.
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► Optimize existing overhead space
► In-plant offices, storage, manufacturing
► Cost less than new construction
► Easier to expand up — not out.
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Single-Level Mezzanine Access Gate
Mezzanine
Guard Rail
Stairs
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Mezzanines optimize existing overhead
space to gain valuable office, storage, or
manufacturing area at costs lower than
new construction.
Hybrid Mezz/Crane
Make Space Work For You
Designed for Heavy Duty Use
Versatility to Meet Your Needs
Multi-Level Mezzanine
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Mezzanines optimize existing overhead
space to gain valuable office, storage, or
manufacturing area at costs lower than
new construction.
Hybrid Mezz/Crane
► Increase Efficiency…
Move Material Easier and Quicker
► Increase Capacity…
Better Utilize Existing Cubic Space
and Increase Usable Floor Space
► Improve Safety…
Reduce Manual Material Handling
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Mezzanines optimize existing overhead
space to gain valuable office, storage, or
manufacturing area at costs lower than
new construction.
Hybrid Mezz/Crane
BOLTED C-SECTION DESIGN
► Most economical on smaller mezzanines
► Uniform live loads of up to 200 lbs. per square foot
► Short lead time
Mezzanine - Framing
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BEAM & C-SECTION DESIGN
► Small to medium size mezzanines
► Uniform live loads of up to 200 lbs. per square foot
► Features large spans
Mezzanine - Framing
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BEAM & BEAM DESIGN
► Small to medium size mezzanines
► Load capacity is unlimited
► Span size is unlimited
Mezzanine - Framing
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BEAM & BAR JOIST DESIGN
► Medium to large size mezzanines
► Uniform live loads of up to 300 lbs. per square foot
► Span size is unlimited
Mezzanine - Framing
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TRUSS GIRDER & BAR JOIST
► Large size mezzanines
► Uniform live loads of up to 300 lbs. per square foot
► Span size is unlimited
Mezzanine - Framing
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Decking/Flooring
Presented by:
Brian Pelto
Ohio Gratings, Inc
Greg Doppler
Cornerstone Specialty Wood
Products, LLC
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Footings – How Much Load?
Components of an Elevated Platform
Column & Joist Steel – What is Allow Deflection?
Corrugated Decking Decking Surface, Stairs & Handrail
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Types of Flooring Surfaces Available
•Concrete
•Bar Grate
•Plywood, OSB
•Laminated Panels
•MR Engineered Wood Composites
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Advantages - Concrete
•Strong
•Fire Resistant
•Poured in Place
•Paintable Surface
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Disadvantages - Concrete Mezzanine Flexural Damage Caused by Pallet Jack Loads
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Sprinklers Effective From Above
Generally
Cheaper than
Concrete Spans
Well
Weighs
Less No Corrugated Required
Bar Grate - Advantages
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PressLock Grating
Smooth surface due to flat bearing and cross bars
Affordable close mesh grating; cross bars space closely
Easily handles rolling hand carts and pallet jacks
High point load capacity Open mesh promotes air,
light and water penetration
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PressLock Grating
Smooth surface due to flat bearing and cross bars
Affordable close mesh grating; cross bars space closely
Easily handles rolling hand carts and pallet jacks
High point load capacity Open mesh promotes air,
light and water penetration
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Less Expensive
Good Working Surface
Allows Light Rolling Loads
Readily Available
Plywood & OSB - Advantages
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Plywood & OSB - Disadvantages
Surface Wearing With
Rolling Loads
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– Advantages
• Cleanable
• Takes Heavier Wheel Loads
• Different Colors and Textures
• Will Tolerate Scratches
• Wide Variety for Different Loads
• Some Size Flexibility
Laminated Panels
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Wood Fiber Separation
AFTER – MR Engrd Wood Composite Panels
BEFORE – Laminated Panels
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Using the proper Flooring System will result in Good Versatility & Long Term Performance
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Mezzanines Accessories
Presented by:
Hubert Schlegel
Wildeck Inc.
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Warehouse Applications
Mezzanine
Swing Gate
Walkway Bridge
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Retail Back Rooms Swing Gate
Mezzanine
Guard Rail
Stairs
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Automotive Parts Rooms
Slide Gate
Mezzanine
Stairs
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Manufacturing
Mezzanine with
Gantry Robot
Custom Paint Color
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Distribution Centers
Mezzanine for
Conveyor Support
Stairs, Handrail and
Kickplate
Moisture Resistant
Engineered Wood
Composites
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Custom Stairways
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Knock-Down Stairs
► Economical Design, Easy to Assemble
► Fits into facilities where space is limited
► Meets OSHA and IBC code requirements
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Mezzanine Access Gates
Overhead Safety Gate Double-Drop Safety Gate Tilt Gate Swing Gate Slide Gate
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ANSI MH28.3-2009 Specification for the Design, Manufacture,
and Installation of Industrial Steel Work
Platforms (mezzanines), paragraph 6.4.3
New ANSI Standard for
Access to Mezzanines
Download new ANSI standard for
work platforms at www.MHIA.org
► “Any gate that provides an access
opening through the guards for the
purpose of loading and unloading
material onto a work platform shall be
designed such that the elevated surface
is protected by guards at all times.”
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Pivot Safety Gate
► Unique Cut-to-Width design (10 ft to 3 ft)
► Side rails can easily connect to mezzanine railings for a seamless barrier
► Complies with new ANSI Standard
► Meets OSHA and IBC code requirements
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Overhead Safety Gate
► When one side opens, the other is closed ► Spring assist slows descent of gate
► Integral kick-plate keeps objects from falling off mezzanine
► Complies with new ANSI standard
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► Simultaneous loading and unloading
► Ideal for high-cycle forklift access
► Complies with new ANSI standard
► Meets OSHA, IBC, and UBC
Double-Drop Safety Gate
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Mezzanine Lifts - VRCs
Easily transfer material
between levels
Versatile and Efficient ► Whatever the Load or Need Reliable and Safe
Meet ANSI/ASME B20.1 safety standards for conveyors
► Material Lifts
► Freight Lifts
► Vertical Conveyors
Material Only – No Riders!
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Configurations & Loading Patterns
STRADDLE CANTILEVER 4-POST MECHANICAL
“C” or “Z” “C”, “Z” or 90 degree “C”, “Z”, 90 degree, or
4-sided loading
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STRADDLE
► Lift capacity up to 6,000 lbs.
► “C” or “Z” loading patterns
Mechanical VRCs
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CANTILEVER
► Lift capacity up to 5,000 lbs.
► “C”, “Z”, or 90 degree
loading patterns
Mechanical VRCs
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4-POST
► Lift capacity up to 15,000 lbs.
► “C”, “Z”, 90 degree,
or 4-sided loading
Mechanical VRCs
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AUTOMATED SYSTEMS
► Conveyor feed available
► Multiple control options
► “C” or “Z” loading/unloading
Mechanical VRCs
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AUTOMATED TOTE LIFT
► Modular, Flexible, and Safe
► 50 - 75 lbs. load capacity
► “C” or “Z” loading patterns
Mechanical Modular VRCs
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STRADDLE
► Structurally stable configuration
► “C” or “Z” loading patterns
Hydraulic VRCs
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CANTILEVER
► Small equipment footprint
► “C”, “Z”, or 90 degree
loading patterns
Hydraulic VRCs
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CANTILEVER
► Single cylinder design
► Easy to install & test
► Fewer parts & less maintenance
► Lower cost
► “C”, “Z”, or 90 degree
loading patterns
Direct Acting Hydraulic VRCs
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Protection for Your Safety
Protection for Better Operations
Guard Rail
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Storage Rack Protectors
► Prevent fork truck damage
► Protect your investment
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Custom Solutions
Specially-designed custom
solutions can combine:
► Mezzanines
► Cranes
► Vertical Lifts (VRCs), and
► Safety Guarding Products
to meet customer needs for safe,
lean, and efficient operations.
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AS A RESOURCE
SPECIFICATIONS • ANSI MH26.1 – Specification for the Design
and Testing of Industrial Steel Shelving.
• ANSI MH26.2 – Specification for the Design and Testing of Metal/Wood Shelving.
• ANSI MH 26.3 – Specification for the Design Manufacture and Installation of Industrial Work Platforms.
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AS A RESOURCE
Considerations and Guidelines • Shelving Users Guide.
• Shelving Bracing Considerations.
• Mezzanine Users Guide.
• Nomenclature for Industrial Grade Shelving.
• Shelving Applications Brochure.
• Multi-Level Shelving Using Industrial Grade Shelving.
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Q & A
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© 2012 Material Handling Industry®. Copyright claimed as to audiovisual works of seminar
sessions and sound recordings of seminar sessions. All rights reserved.
For More Information:
WWW.MHIA.ORG/SMA
Speaker:
Visit MODEX 2012 Booth 5406