straight line ripsaw manual - netsuite
TRANSCRIPT
Straight LineRipsaw Manual
LAGUNA TOOLS2072 Alton ParkwayIrvine, California 92606Ph: 800.234.1976www.lagunatools.com © 2018, Laguna Tools, Inc. LAGUNA® and the LAGUNA Logo® are the registered trademarks of Laguna Tools, Inc. All rights reserved.
Model Number: MRS5000-0280
Features• Precision fence locks securely and
accurate parallelism to the • Double anti-kick fingers for
maximum safety.• Ruggedly constructed frame,
massive table • Precision built saw head assembly
assures absolute straign line rip saw operation.
• Easy quick change for speeds feed. • Precision built V-way track assures
absolute straight line up saw operations.
• Automatic lubrication to V-way track facilitate chains smooth running.
Arbor motor 7.5 HP / 10 HP / 15 HPSaw blade diameter Saw arbor diameter Working thickness 100 mm Hold down rollers 5 Distance between saw & column 460 mm Spindle rotation (50Hz) 3600 R.P.M Spindle rotation (60Hz) 4500 R.P.M Feeding motor 1 HP / 2 HP Feeding speed (50Hz) 11~45 m/ min (15 / 20 / 25 / 30 m/min) Feeding speed (60Hz) 13~31 m/ min (15 / 20 / 25 / 30 m/min) Table area 900 x 1450 mm Net weight 900 kgs Gross weight 1150 kgs Packing size 1550 x 1130 x 1700 mm
3
G eneral safety rules
1. Know your machine. Read this operation manual carefully. Learn tmachine application and limition, as well as the speci�c potential hazards
Never leave the machine running unattended, turn o� power. Never
he
peculiar to it. 2. Keep guards in place and in working order. 3. The machine must be properly grounded to prevent electric shock.4. Keep children area clean. Cluttered areas invite accidents. 5. Don’t use in dangerous environment. Don’t use the machine in damp or
wet locations, or exposit to rain. Keep work area well lighted. 6. Keep children and visitors away. 7. Wear proper apparel. No loose clothing, gloves, neckties, rings, bracelets,
or other jewelry to get caught in moving parks. Non slip wear is recommended. Wear protective hair covering to contain long hair.
8. Use safety glasses. 9. Holds work securely. 10. Don’t overreach. Keep proper footing and balance at all times. 11. Disconnect machine before servicing and when changing accessories,
such as saw blade etc. 12. Avoid accidental staring. Make sure switch is in “OFF” position before
plugging in power wires.13
leave machine until it complete stop.
14. Never have any part if your body in line with the path of the blade. 15. Disconnect the machine from the power source performing
replacement, adjustment, service, and maintenance. 16. Keep saw blade sharp at all times.
4
SAFETY RULESREAD CAREFULLY BEFORE OPERATING THE MACHINE
1. Learn the machines applications and limitations, as well as the specific potential hazards particular to this machine. Follow available safety instructions and safety rules carefully.
2. Keep working area clean and be sure adequate lighting is available. 3. Do not wear loose clothing, gloves, bracelets, necklaces, or ornaments.
Wear face, eye, ear, respiratory and body protection devices, as indicated for the operation or environment.
4. Keep hands well away from saw bade and all moving parts. Do not clear chips and sawdust away with hands. Use a brush.
5. Make sure the blade is moving at operation speed before cutting. Do not push the saw blade to hard. The saw will perform better and be safer working at the rate for which it was designed.
6. Whenever possible use a dust collector with shaving hood to minimize health hazards.
7. Never leave the machine with the power on. 8. Keep children away. Make sure that visitors are kept at a safe distance
from the work area. 9. Use recommended speed saw blade and accessories, and work piece
material. 10. Never stand on tool. Serious injury could occur if the tool is tipped or if the
sanding tool is unintentionally contacted. 11. Be sure saw blades are securely locked in the machine. 12. Use suitable support if stock does not have a flat surface. 13. Do not force the machine. It will do the job better and be safer at a rate for
which it was designed. 14. Keep guards in place and in working order. If a guard must be removed for
maintenance or cleaning make sure it is properly attached before using the tool again.
15. Be sure that key and adjusting wrenches have been removed before turning power on.
16. Use only accessories designed for the machine. 17. Make sure tool is properly grounded. If tool is equipped with three-pong
plug, if should be plugged into a three-prong electrical receptacle. Never remove the third prong.
18. Always disconnect tool before servicing and when changing accessories sure as saw blades.
19. Make sure that switch is in “OFF” position before plugging in cord. 20. Hold material firmly against the table. 21. Use ONLY recommended accessories. Use of accessories NOT
recommended by may result in a risk of injury. 22. Do not use this Rip Saw for other than its intended use. If used for other
purposes, disclaims any real or implied warranty and holds itself harmless for any injury, which may result from that use.
5
Single Straight Line Rip SawSingle straight-line rip saws are carefully tested and inspected before
shipment and if properly used will give perfect results. However, a reasonable amount of care and attention is necessary to ensure perfect performance and accurate work. It is imperative that you take a few moments to familiarize yourself with these instructions, as they will no doubt save you a lot of time and trouble.
Unpack and Clean-up
To ensure maximum perfoom your single straight-line rip saw, rmance frclean it properly; and install it accurately before use. As soon as you receive the rip saw, we recommend you follow these procedures:
I. Finish removing the contents of the shipping wooden case and compare with the contents list on page 8.
II. Report damage, if any to your local distributor.III. Clean all rust protected surfaces with a mild solvent or kerosene. Do not
use lacquer thinner; paint thinner or gasoline. These will damage painted surfaces.
IV. To prevent rust, apply a light coating of paste wax to surface.
Installation
1. The machine must be lifted or moved with a forklift, verify that the capacity of the forklift is su�cient in order to lift the machine.
2. Machine must be evenly balanced on both sides in order for the wooden case to be steady and leveled on the lift.
3. The forks of the lifter must protrude over the machine bottom for steady distribution of the entire machine weight.(Figure A)
4. The machine must be installed on a solid foundation and can be bolted if desired.
5. Work area must be well lighted and spacious in order to allow operator to move around the machine and handle the materials that need to be cut, without any obstacles.
6. Four (4) steel pads are furnished with the machine; these pads are to be placed under the leveling screws at the four corners under the machine base. (Figure B)
7. Make leveling adjustments after the machine has been properly installed on the work area.
6
Attention! If in doubt contact a qualified
electrician before connected the machine to the power outlet.
Warning! A voltage with a greater power source can cause serious injuries to the work
operator and damage the machine
Electrical requirementsThe motor of the machinery has
been designed for a specific voltage frequency. Check the voltage of you power outlet before connecting to the power source; make sure the power outlet corresponds with the voltage specified on your motor plate, a voltage with a greater power source can cause serious injuries to the work operator and damage the machine.
If in doubt contact a qualified electrician before connecting the machine to the power outlet.
Machine must be properly grounded at all times in order to avoid electric shock to the work operator.
The use of an extension cord is not recommended, if required verify that the extension cord can carry out the full amount of power required for the motor.
If the extension cord is damaged, cut, or worn out; replace immediately before proceeding with further operations.
1.POWER SUPPLY
3 Phase, 50/60HZ. Voltage is specified by customers. The setup environment is effective for EMI, but should be separate from other machines or facility. Keep the voltage variation in 10%.
2.CURRENT
SAW WHEEL DRIVE MOTOR: 7.5 / 10 / 15HP The rated current is 11A / 14.5A / 21.3A (575V/600V) 19.2A / 25.1A / 37.1A (220V)
3.SETUP CABLE RATED
Cross section… 5.5mm (575V/600V) 8mm (220V)
4.CIRCUIT BREAKER
According to the current to select its suitable breaker.
Conner wires
Figure A Figure B
7
Wiring Diagram
ELECTRICAL CONTROL PANEL
8
Verifications before operations
1. All safety guards must be locked in place. 2. Correctly set and verify the width of cut. 3. Verify the running direction of the saw blade. 4. Remove any adjustment tools that are left behind on the machine. 5. Verify that the dust collection system is running properly.
Operating proceduresThe following procedures should be performed to verify that the machine is
running in perfect condition:
1. Start the saw blade; let it run for about 10 seconds and then start the caterpillar. Verify if the machine is running in the proper direction, the proper running direction must be counter-clockwise, in the case that the rotation is clockwise switch two power wires among the three installed on the machine. This procedure will direct the rotation in the proper direction, allow the saw arbor to rotate 2-3 times to verify that the direction is correct.
2. Verify the automatic lubrication feeding system of the caterpillar; observe the oil output of the lubricating oil from the lubricator. Allow the main shaft and caterpillar to run for a few minutes to observe that the heating situation is normal.
3. Perform a trial cut at a low speed; inspect the thickness of the Woodstock. If necessary, make further adjustments for thickness of cut.
4. Once machine is running in perfect condition, work operations can now proceed.
Single straight-line rip saws are precision built and need no further adjustments once received. However the machine may need a few adjustments when the machine has been in operation for a long period of time. Follow these procedures for any necessary adjustments:
1. Re-tighten any bolts or screws that may seem loose, and verify that they
are properly tightened. 2. Always verify the deviating oscillation of the saw arbor and the moving gap
of the arbor direction with a disc indicator once a month. Note: no noise level must be heard when saw arbor is rotating, this situation can influence the quality and life of the manufactured product.
3. Belt may become loose or slide off track; this may damage your machine. Always verify that the belt is at a suitable tightness for any operation being performed.
9
Feed Speed
We recommend that a slow feed selection be selected when performing operations. When sawing is in process; observe that the motor load has not been overloaded. If over loading occurs; reduce the feed speed or change the saw blade to allow the saw arbor to function normally.
1. Loosen the four screws on the side plate and remove.
2. Loosen nut (1) and remove the belt.3. Place the belt at the desired speed. 4. Put back the motor bracket. 5. Re-tighten nut (1) and adjust belt at
the proper tension. 6. Re-tighten screws on the side plate.
Adjusting Feed Speed
Adjusting V-belt tension
Your machine will require adjustments after a long period of operations; the v-belt may have loosened gradually. Adjust your v-belt with the following procedures:
1. Disconnect the machine from the
power source before making any adjustments.
2. Open the rear door panel of the machine.
3. Loosen nut (1) then turn the v-belt tension adjustment screw (2) in order to adjust the tension.
4. Reverse the above procedures after the v-belt tension has been properly adjusted.
Figure 8
10
Cutting alignment Cut Result
If the cutting line is parallel, the width difference after cut between the front and rear end is ±0.075 mm tolerance is acceptable.
Correct alignment: Cutting line must be parallel to fence.
Cut Result
Improper alignment:Fence is not parallel; it moves to the right side.
Cut Result
Improper alignment:Fence is not parallel; it moves to the left side.
11
Replacing saw blade 1. Disconnect the machine from the power source;
verify that the machine has come to a full stop. 2. Loosen the saw arbor lock lever (1), open the cover
of the pressure mechanism; raise the saw arbor by turning hand wheel (2) until the teeth are 5-10mm higher than the caterpillar.
3. Insert the saw arbor wrench into the spindle shaft (3); rotate the saw blade clamp screw with the T-wrench (4).
4. Remove the saw blade flange and screw; these procedures will allow the loading or unloading of the saw blade.
5. Clean the inner sides of machine, the saw blade and the washer; before replacing with a new saw blade.
6. Reverse the above procedure after blade has been properly installed.
7. Remove T-wrench and saw arbor wrench. 8. The saw blade teeth should be 0.5-1.5mm lower than
the caterpillar. 9. Always keep the saw blade sharp in order to reduce
the cutting load and ensure the service life of the machine.
Figure 1
Figure 2
Figure 3
Figure 4 Figure 5 Figure 6 Figure 7
SHAPES AND FEEDINGS OF WOOD1. The proper method for feeding curved wood is
illustrated in Fig.2 when curved wood is fed with its curve upwards refer to Fig.3 the pressure rollers on both sides of the saw will block and the marginal part of wood will most commonly pop out.
2. If curved wood needs to be cut along the curve; it must be placed with its curve upwards as illustrated in Fig.4 if positioned otherwise to be fed; the pressure rollers will not function smoothly and precision of the object will not result in satisfactory work. Fig.5 illustrates an improper method of feeding.
3. If the outer covering of wood is to be processed, (Fig.6) it must be fed into the machine with the covering facing up. Unsatisfactory results will be achieved if the outer covering is under pressure from the rollers. (Fig.7)
Machine and lubrication
ensure normal functions at all times. A lubrication failure may cause serious Lubricator should be verifed daily before starting work operations; this will
damage to the machine, if the lubricator is damaged; stop machine operations immediately in order to prevent damage to the caterpillar.
The lubricator of this machine has been designed with a safety device inorder to ensure a longer service life. When the oil is under the minimum
in order to re-start your machine requirement amount it will shut o� the machine immediately, �ll up the lubricator
♦ Interior of oil box must be kept clean at all times. ♦ The track of caterpillar’s chain, must be lubricated at all times this is an
important factor for ensuring the accuracy of the machine. Never over-�ll the oil tank, never use recycled oil.Oil must be re�lled after 100 hours of operations, and changed after 200hours of operation. Insu�cient oil may cause serious noise and fastwear of gears; excessive oil into the gear reducer may cause oil
Re�ll the oil in the gear reducer until the level reaches over half of its
♦♦
leakage.♦
full capacity. ♦ Properly clean and dust your machine each time work operations are
completed.
C ontents lis t
♦ 1-pc Tool Box♦ 1-pc Oil Pot ♦ 1-pc T-Wrench #19 ♦ 1-set Open-Ended Wrench ♦ 1-set Hex Wrench Set ♦ 4-pc Screw M16 x 80 ♦ 4-pc Nut M16 ♦ 4-pc Steel Pad ♦ 1-pc Open Wrench #45
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ht3
47RS
-200
8Be
arin
g Co
ver,
Lef
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48RS
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9Sh
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349
RS-2
010
Arm
, Lef
t2
502
thgiR ,
mrA1102-SR
51RS
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2Be
arin
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ver,
Lef
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3Be
arin
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ver,
Rig
ht2
53RS
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4R
olle
r, L
eft
254
RS-2
015
Rol
ler,
Rig
ht2
55RS
-201
6Sh
aft
456
RS-2
017
Shaf
t4
57RS
-202
2_1
Anti-
Kick
back
Fin
ger
2958
RS-2
023-
GR
Shaf
t1
59RS
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5Sh
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160
RS-2
029
Lock
Bar
161
RS-2
030
Lock
Bar
162
RS-2
031
Slid
e Pl
ate
163
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034-
GR
Chip
Fun
nel
164
RS-2
039
Knob
Scr
ew, M
10-2
01
65RS
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0Kn
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66RS
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3-1
Back
Saf
ety
Gua
rd1
67RS
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4-JE
TR
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r2
68RS
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5-G
RH
inge
(Sm
all)
169
RS-2
096-
GR
Hin
ge (
Big)
170
RS-2
097-
GR
Shaf
t1
71RS
-503
4N
eedl
e1
72RS
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6Br
acke
t1 1
revoC7305-SR
37 74RS
-602
1-JE
TR
olle
r Se
at2
75RS
-602
5-JE
TR
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r1
76RS
-602
6-G
RSh
aft
177
RS-7
003-
JET
Bloc
k2
78RS
-703
7-8
Brac
ket,
100
mm
179
RS-8
052
Bush
ing
280
RS-8
053
Side
Gua
rd1
81RS
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4W
obbl
e Ar
m2
82RS
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5Bu
shin
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8340
2040
004
Adju
stab
le H
and
Leve
r, M
12-4
51
8441
0030
001
Gre
ase
Nip
ples
, M6
4
Tabl
e &
Sta
nd A
ssem
bly
16 6771361757 10 70 33 27 28 51 25 25 34 69 4368 72 40 11
4215
3538
5253
1033
2377
7520
120
7674
7929
4036
1844
9
83 80 808 81 81
21 65 3341341 63
26 31 4958
730
669
19
61 64 5 4
62 50
4748
618
7833
5432
939
3973
2418
5510
246
46 56 2 10
60 82 452421
12 59
37 34 14
20
Varia
ble
Spee
d +
saf
e pr
otec
ting
cove
r
Tabl
e &
Sta
nd A
ssem
bly
PART
S LI
STN
O.
PART
NO
.D
ESCR
IPTI
ON
QU
ANTI
TY1
4100
2000
2El
bow
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T1
240
2060
001
Ball
Knob
s 11
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102
340
2010
009
Gea
r Le
ver
Han
dles
, 710
8-M
12-1
381
440
1072
133
Set
Scre
w, 3
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6-3/
81
540
2050
001
Wan
dwhe
el, D
150
16
4170
2000
1Co
ntac
tor,
Lub
ricat
ion
DB-
71
740
1271
004
Lift
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Eye
Bolt,
M12
18
4160
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1Em
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Stop
19
4010
4200
8Ph
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Scre
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5-8
1010
4010
4210
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Scre
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6-12
1211
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3203
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, M6-
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104
Cap
Scre
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31 1440
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107
Cap
Scre
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1540
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128
Cap
Scre
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1840
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Cap
Scre
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6-16
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M ,wercS teS
56017010491
301-6
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53027010402 21
4010
7204
9Se
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, M8-
104
2240
1072
052
Set
Scre
w, M
8-16
223
4010
7205
4Se
t Sc
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, M8-
201
2440
1010
035
Hex
Hea
d Bo
th, M
10-2
02
2540
1010
038
Hex
Hea
d Bo
th, M
10-3
53
2640
1010
070
Hex
Hea
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16-8
04
2740
1010
022
Hex
Hea
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128
101
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H600101104
2940
1101
013
Hex
Nut
, M10
x 1
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430
4011
0100
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121
3140
1101
012
461
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4011
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4H
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64 6
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50010110433 34
4011
5000
5Lo
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r, 1
0mm
835
4011
5000
6Lo
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ashe
r, 1
2mm
436
4011
5000
3Lo
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ashe
r, 6
mm
537
4011
4000
5W
ashe
r, 1
0*21
438
4011
4001
4W
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r, 1
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439
4011
4002
3W
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r, 5
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440
4011
4000
3W
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741
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2000221042
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24 4340
1252
007
Reta
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For
Shaf
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122
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026
Pane
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036
Scal
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TS L
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NO
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O.
DES
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0050
005
Oil
Tube
, 4x2
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701
4841
0050
010
Oil
Tube
, 4x2
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H-1
015
Cast
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n Fe
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nsio
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ring,
150
152
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Brac
ket
153
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4001
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Ele
ctric
al B
ox1
551
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RS-
4001
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Cove
r1
57R
S-40
01-2
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ver
158
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4001
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Stan
d1
59R
S-40
16Br
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t2
60R
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17Co
lum
n G
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1 1xoB rae
G3
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RS-
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Spec
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crew
163
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11
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4031
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Shaf
t1
65R
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166
RS-
5009
Cove
r1
67R
S-50
17Co
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Plat
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68R
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169
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5019
Shaf
t1 1
revoC2305-S
R07 71
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Brac
ket
172
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6008
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r1
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Box
175
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7031
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tion
Seat
176
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177
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7033
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trol
Box
178
4170
1000
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7940
2020
004
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FFO ,nottuB
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But
ton
1
Varia
ble
Spee
d +
saf
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ting
cove
r
Tabl
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Sta
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ssem
bly
51 10 64 36 11
3815
3134
4647
1029
2269
6719
119
6866
7125
3632
1739
9
75 72 728 73 73
20 59 3301337 57
24 27 4452
726
609
18
55 58 5 4
56 45
4243
617
7029
4828
935
3565
2317
4910
241
41 50 2 10
54 74 402320
12 53
33 30 14
19
633216 16 62 61 9 Varia
ble
Spee
d +
sta
ndar
d pr
otec
ting
cove
r
Tabl
e &
Sta
nd A
ssem
bly
PART
S LI
STN
O.
PART
NO
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ESCR
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ON
QU
ANTI
TY1
4100
2000
2El
bow
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1/4P
T1
240
2060
001
Ball
Knob
s 11
10-2
5-M
102
340
2010
009
Gea
r Le
ver
Han
dles
, 710
8-M
12-1
381
440
1072
133
Set
Scre
w, 3
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6-3/
81
540
2050
001
Wan
dwhe
el, D
150
16
4170
2000
1Co
ntac
tor,
Lub
ricat
ion
DB-
71
740
1271
004
Lift
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Eye
Bolt,
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1Em
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Stop
19
4010
4200
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illip
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Scre
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4010
4210
1Ph
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Scre
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1211
4010
3203
3Bu
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Hea
d Sc
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, M6-
204
1240
1021
104
Cap
Scre
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54 2
53-01M ,
wercS paC601120104
31 1440
1021
107
Cap
Scre
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10-4
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1540
1021
128
Cap
Scre
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wercS paC250120104
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053
Cap
Scre
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6-16
718
4010
7106
5Se
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1 301-6
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53027010491 20
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104 2
61-8M ,
wercS teS250270104
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1072
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Set
Scre
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1003
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ex H
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Both
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224
4010
1007
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Both
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M ,tuN xe
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Hex
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40010110429
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Lock
Was
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3140
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006
Lock
Was
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12m
m4
3240
1150
003
Lock
Was
her,
6m
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3340
1140
005
Was
her,
10*
214
3440
1140
014
Was
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12*
244
3540
1140
023
Was
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5*1
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3640
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Was
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6*1
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Tube
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PAR
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7041
7010
001
Lubr
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602-
5FB
171
4020
2000
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Elec
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Varia
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Spee
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sta
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Mot
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mbl
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4344
29
4711
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2115
5111
1521
52
1 7 50 23 20 12 46
142
7 49 23 4620 12
33 30 35 36 19 34 232
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9
511
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4 17 22 25 40 11 39
31
8 16 21 28 6
1148
26
273
18 24 24 18 14
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Driv
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Asse
mbl
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PART
S LI
STN
O.
PART
NO
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ON
QU
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TY1
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1000
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plin
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4mm
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HP
13
4050
2000
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122
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0-22
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540
5010
002
V-Be
ll, A
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4010
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104
1101
61-8M ,
wercS teS250270104
1240
1010
036
Hex
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lt, M
10-2
52
1340
1010
039
Hex
Hea
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lt, M
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54
1440
1011
008
Hex
Hea
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12-1
101
1540
1010
053
Hex
Hea
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lt, M
12-3
54
1640
1010
054
Hex
Hea
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4011
5000
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5000
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4011
4000
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224
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129
4012
5200
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S12
7630
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6 -
LEFT
Hex
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3140
5120
207
Redu
cer
Pulle
y, P
H2-
221
32RS
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8Se
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233
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PART
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101
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138
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140
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Mot
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lock
3844
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lite
3846
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148
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91
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12
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ROTOM DEEFROTOM NIAM
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2W2U
V2
U2
W2V2
U2
1.25mm²
5.5mm
²【
3.5mm
²】
R1
T12
33-
14
1612
511
67
27
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