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Straw Blower
Straw Blower 1300
1-2019
OPERATOR’S MANUAL
Straw Blower
Straw Blower1
Thank you for purchasing a Harper Straw Blower.
As with all Harper products, the Straw Blower has been developed through tough design and testing procedures to produce a top quality machine. This manual gives assembly, operating, and service information for the models 1300. Please read and understand all instructional material in-cluded with the Straw Blower or its components before assembling and operating the equipment.
A Straw Blower can present hazards to an operator who follows unsafe procedures in either the operation or maintenance of the unit. Therefore, SAFETY WARNINGS are presented at certain locations in the text.
THIS SYMBOL: SAFETY WARNING!
MEANING: Failure to understand and obey this warning may result in injury to you or others.Whenever this symbol is used, please pay very close attention to the information presented, andmake sure you fully understand. If you do not, contact your dealer or Harper Industries, Inc. forclarification.
SAFETY WARNING!ALL SHIELDS AND GUARDS MUST BE IN PLACE FOR PROPER AND SAFE OPERATIONOF THIS EQUIPMENT. WHERE THEY ARE SHOWN REMOVED IN THIS MANUAL, IT IS FORPURPOSES OF ILLUSTRATION AND INSTRUCTION ONLY. DO NOT OPERATE THISEQUIPMENT UNLESS ALL SHIELDS AND GUARDS ARE IN PLACE.
Harper Industries, Inc. is continually striving to improve the design and performance of itsproducts. We reserve the right to make changes in specifications and design without therebyincurring any obligation relative to previously manufactured products.
© 2019 Harper Industries, Inc.The Harper name is a registered trademark of Harper Industries, Inc. All other brand and product
names are trademarks or registered trademarks of their respective companies.
Straw Blower2
LIMITED WARRANTYHarper Industries, Inc. (HII) warrants to each purchaser of a new Harper Straw Blower from an authorized dealer or representative, that such equipment is free of manufacturer’s defects in workmanship and materials which appear while in normal service for a period of ONE YEAR commencing with delivery to the original user.
The obligation of HII under this warranty is expressly limited, at our option, to replacement or repair at a service facility designated by Harper Industries or at the manufacturing plant in Harper, KS. A part will be replaced after inspection discloses it to have been defective. This war-ranty does not apply to defects caused by damage or unreasonable use (including failure to provide reasonable and necessary maintenance, or by performing functions without genuine Harper Straw Blower accessories) while in the possession of the consumer.
Warranty is limited to parts, labor and ground freight delivery of replacement parts. HII shall not be liable for the consequential damages of any kind, including but not limited to consequential labor costs or transportation charges in connection with replacement or repair of defective parts.
This warranty does not apply to parts subjected to misuse, abuse, alteration, improper or inadequate maintenance, or normal wear (inculding belts, sickles, and battery).
Engines are not covered under this warranty. Refer to manufacturer’s warranty for specific warranty information. Harper Industries, its agents or representatives, make or imply no other warranties.
Harper Industries makes no warranty with respect to trade accessories. They are subject to the warranties of their respective manufacturers.
ANY IMPLIED OR STATUTORY WARRANTIES, INCLUDING ANY WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICU-LAR PURPOSE, ARE EXPRESSLY LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY. HII makes no other express warranty, nor is anyone authorized to make any on behalf of HII.
For further information please contact your nearest Harper Straw Blower dealer.
Evaporative Emissions Control System Warranty
YOUR WARRANTY RIGHTS AND OBLIGATIONSThe California Air Resources Board and Harper Industries are pleased to explain the evaporative emission control system’s warranty on your 2019 Harper Straw Blower. In California, new equipment that use small off-engines must be designed, built, and equipped to meet the State’s stringent anti-smog standards. Harper Industries must warrant the evaporative emission control system on your small Straw Blower for the period listed below provided there has been no abuse, neglect or improper maintenance of your equipment leading to the failure of the evaporative emission control system.
Your evaporative emission control system may include parts such as: carburetors, fuel tanks, fuel lines (for liquid fuel and fuel vapors), fuel caps, valves, canisters, filters, clamps, connectors, and other associated components.
MANUFACTURER’S WARRANTY COVERAGE:This evaporative emission control system is warranted for two years. If any evaporative emission-related part on your equipment is defective, the part will be repaired or replaced by Harper Industries.
OWNER’S WARRANTY RESPONSIBILITIES:1. As the Straw Blower owner, you are responsible for performance of the required maintenance listed in your owner’s manual. Harper In-dustries recommends that you retain all receipts covering maintenance on your Straw Blower, but Harper Industries cannot deny warranty coverage solely for the lack of receipts.
2. As the Straw Blower owner, you should be aware that Harper Industries may deny you warranty coverage if your Straw Blower or a part has failed due to abuse, neglect, or improper maintenance or unapproved modifications.
3. You are responsible for presenting your Straw Blower to a Harper Industries dealer as soon as the problem exists. The warranty repairs shall be completed in a reasonable amount of time, not to exceed 30 days. If you have a question regarding your warranty coverage, you should contact your authorized Harper Straw Blower dealer or Harper Industries at (620) 896-7381.
Date of Purchase ________ / ________ / ________
Dealer’s Name _____________________________
Dealer’s Phone _____________________________
Serial Number Machine ________________________
Serial Number Engine _________________________
RECORDS
Straw Blower
Table of ContentsOPERATOR SECTIONTo the Owner or Operator............................................Warranty Statement......................................................Table of Contents..........................................................Specifications................................................................Control Identification Tub.................................................................... Tub Engagement Lever.................................... Engine.............................................................. Safety Door....................................................... Hose Adapter (option)....................................... Cutting Knife Engagement Lever...................... Retractable Bale Rack......................................Safety Guidelines Gasoline........................................................... Guards & Shields.............................................. Safety Decals...................................................Assembly Tub Cover Shield.............................................. Super-Flex Hose Installation............................ Directional Spout Installation............................ Fuel Tank..........................................................Operation To Begin Operation........................................... To Stop Operation.............................................Adjustments Belt Tension...................................................... Cutting Depth.................................................... Knife Replacement...........................................Service & Maintenance...................................................Troubleshooting..............................................................Standard Torque Chart....................................................
1234
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777
8888
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3
PartsBlower Through Assembly...............................................Blower Through & Bale Tub Base Installation.................Engaging Handle Arm Assembly.....................................Engaging Handle Stop Assembly....................................Gear Box Assembly.........................................................Tub Shift Assembly..........................................................Main Frame Components................................................Bale Tub Assembly..........................................................Electrical Assembly.........................................................Engine Screen Assembly................................................Final Assembly................................................................Decal Placement.............................................................Hose Adapter Assembly..................................................Directional Spout Assembly............................................
1.11.21.31.41.51.61.71.81.9
1.101.111.121.131.14
Straw Blower
Specifications
Harper Industries, Inc. is continually striving to improve the design and performance of its products. We reserve the right to make changes in specifications and design without thereby incurring any obligation relative to previously manufactured products.
The Harper Straw Blower chops and applies straw for erosion control, bedding and mulching. The depth of the cut is easily adjustable while in operation to handle a variety of materials* and condi-tions. The standard 30’ hose provides even layering and pinpoint placement. The hose is pliable down to 20° F. Temperatures below 20° may cause polyurethane to crack when stretched. A 360° directional spout is available for broadcast operations.
*NOTE: Do not shred cardboard with a Harper Straw Blower. The density of cardboard will cause damage to the cutting knives and the rotor.
Engine 4-cycle HondaHorsepower Rating 13 hpDimensions Width - 31” Height - 51” Length - 55”Weight 490 lbs (shipping weight 565 lbs)Cutting Device 4 blade impeller - 16.5” diameterKnives 32Discharge 6” x 30’ Super-flex hose or directional
spout
4
Straw Blower
Control Identification
Tub – the tub secures the bale as it rotates and gravity pulls the bale down into the cutting knives.
Tub Engagement Lever – engages the rotation of the tub.
Engine – powers the Straw Blower.
Safety Door – the door on the tub is spring loaded to prevent objects from falling into the cutting knives, and debris from flying out of hopper when no bale is present.
Hose Adapter (option) – feeds the straw into the Super-flex hose. The direction spout may also be mounted in the same location.
Cutting Knife Engagement Lever – engages the cutting knives and controls belt tension.
Retractable Bale Rack – pulls out to hold an extra bale.
5
Straw Blower6
Straw Blower
Safety Guidelines
• Use genuine factory parts or parts with equivalent characteristics, includ- ing type, strength and material. Fail- ure to do so may result in product mal- function and possible injury to the op- erator and/or others.• If hardware is not secure, or if some of the hardware is over-tightened, equip- ment failure may result, posing poss- ible safety hazards.• To prevent possible eye injury, always wear SAFETY GLASSES while oper- ating equipment.• Replace locknuts and locking screws if you can tighten them without feeling considerable resistance for several turns before they are completely tight. Replace them with factory authorized parts or their equivalent.
Gasoline
SAFETY WARNING!Gasoline is extremely flammable and canbe highly explosive.
• Always use an approved container for gasoline.• Do not allow open flames or sparks while performing maintenance or refu- eling.• Never remove the fuel tank cap or add gasoline when the engine is running or while it is hot.• Never fill the fuel tank indoors (fumes can collect).• Wipe up spilled gasoline immediately and completely.• Do not store gasoline in a room with an appliance that has a pilot light to where electrical appliances or switch- es may cause sparks.• Always store gasoline outside, in a safety can (a can which has a flame
arrestor and pressure relief valve in pour spout).• Gasoline fumes are heavy and will sink to the lowest point, collecting and becoming more and more hazardous. 1 part gasoline in 20 parts air will ex- plode easily and violently.• Never store the equipment with gaso- line in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.• Be certain to provide adequate ventila- tion if an engine must be run indoors - exhaust fumes are dangerous.
Guards & Shields• Keep all safety devices in place.• Replace all worn, damaged, unusable, missing or lost safety shields and guards before operating the equip- ment.• Keep the equipment in good operating condition.
Safety Decals• If safety related or instructional decals become illegible or are removed, re- place them immediately. New decals may be obtained from your local Harp- er Dealer.• If you replace parts that have such decals attached to them, make sure the decals are replaced with current versions, and are on the replacement parts before the machine is operated again.
7
Straw Blower
Assembly
TUB COVER SAFETY SHIELD
Using the Hardware supplied:
1. Install the eyebolt through the top hole in the rear tub wall with a flat washer, lock washer and nut on each side of the wall.
2. Mount the tub to the tub base with the truss-head bolts, lock washers and nuts provided. Put the bolt heads ins- ide the tub to provide a smooth inside surface.
3. Insert a 5/16” nut just past the first thread of each bolt. Put the front lip of the safety shield (lid) down inside the tub and screw one bolt into each coupler on the lid. Center the shield in the opening, and then lock it into position by tightening the 5/16” nuts against the edges of the shield.
4. Connect the tensioning spring from the eyebolt to the hole in the rear of the safety shield.
SUPER-FLEX HOSE INSTALLATION
Using the hardware supplied:
1. Mount the hose adapter to the Straw Blower.
2. Attach the hose to the hose adapter with a 6” hose clamp, and secure the hose handle to the other end of the hose with two 6” hose clamps.
DIRECTIONAL SPOUT INSTALLATION
Using the hardware supplied:
1. Follow the instructions given in the Parts Section of this manual for the Direc- tional Spout Assembly.
2. Mount the directional spout to the Straw Blower in the same location as the hose adapter.
FUEL TANK
SAFETY WARNING!Gasoline is extremely flammable and canbe highly explosive.
8
Straw Blower
SAFETY WARNING!• Wear approved eye and ear protec- tion while operating the machine.• Keep all guards in place during operation. Never operate machine with the tub removed.• Before operating the machine, check to ensure that all the belt guides and snubbers are in place, to prevent belts from slipping off the pulleys and systems from being accidentally engaged.• Check the bale tub for children, pets and foreign objects before op- erating.• Never push material onto the cut- ters with your hands or feet.• Periodically clean chopped material away from engines to lessen the possibility of fire.• Always keep the fire extinguisher near the Straw Blower during opera- tion.
To begin operation:1. Make sure tub and cutting rotor are NOT engaged.2. Fill fuel tank with gas.3. Make sure the vent on the fuel tank is open at least a quarter turn. (If it is closed the engine will vapor lock and will not run). 1300 model has no man- ual vent.4. Start the engine. Refer to engine manual for more information.5. Engage the cutting rotor by pushing the rotor engagement lever down.6. Place a bale into the tub.7. Engage the tub rotation by moving the tub engagement lever towards the engine.
8. Add another bale when there is about 1/3 bale left in the tub.
To stop operation:1. Stop the tub rotation.2. Disengage the rotor mechanism.
Operation
9
Straw Blower
BELT TENSION
NOTE: Use only industrial V-belts. Do notuse automotive belts.
NOTE: Use a straightedge to checkalignment across the faces of pulleys afteradjusting belt tension, to ensure that the beltswill run true.
IMPORTANT: Do not over tighten belts.Excessive tension can cause prematurebearing, gearbox and clutch failure.
Engine Powered Models• The tub rotation belt and the gearboxdrive belt can both be adjusted by movingtheir respective idler pulleys in the slottedholes.
Adjustments
10
Straw Blower
CUTTING DEPTH
• The cutting depth is adjusted by mov- ing a lever and putting it into the slot that gives the desired cutting depth. The adjustment is located at the rear of the machine.
KNIFE REPLACEMENT
SAFETY WARNING!• Wear protective gloves whenever handling blades or working near them.• Knives and their retaining hardware rotate at high speeds. It is essential that they be mounted securely to prevent accidents.
NOTE: If the serrations are worn down butthe tip of the knife is still intact, the knife maybe turned around and remounted.
To maintain balance:• Mount replacement knives only in the
places from which the worn knives were removed.• Mount additional knives only as oppos- ing pairs on each plate, and in the pat- terns shown below.• Do not remove nuts and bolts installed as weights, unless mounting knives in those holes.
NOTE: Mount the knives with bevel facing impeller and alternate between the front and back side of the plate.
To replace knives:1. Remove the belt from around the tub.2. Loosen the bolts mounting the rear tub carrier bearings.3. Slide the loosened bearings toward the rear and remove the tub from the Straw Blower.4. Unbolt and remove the grate guide.5. With the grate adjustment lever, rotate the grate upwards and clear of the knives.6. Remove and replace the knives as necessary, using only Grade 5, ¼”-20 x ½” bolts and lock nuts, treated with Loctite® (or equivalent). Tighten lock nuts to 18 in. lbs.7. Return the grate to its original position.8. Reinstall the tub.
11
Straw Blower
BREAK-IN SERVICE
After the first 10-15 bales:1. Check belts, tighten if necessary.2. Tighten setscrews on bearings.3. Check the tub carrier bearings and make necessary adjustments.
• The carrier bearing should run in the tub bearing grove. This keeps the tub spinning even.
BEARINGS• The bearings are sealed and require no lubrication.
GEARBOX• No maintenance is required for the gearbox on the engine powered mod- els unless the unit leaks. Use Mobil SHC 634 worm gear lubricant or equivalent.
ENGINE• Follow the manufacturer’s mainte- nance recommendations located in the engine manual.• Contact a certified Honda repair center whenever warranty repair work is needed on the Straw Blower engine.
More InformationYour Harper dealer is the best source of up-to-date information concerning Harper prod-ucts.
Additional information is also available from the Harper Industries Service Department at800-835-1042.
Service & Maintenance
12
Straw Blower
ENGINE
BELTS
CUTTING AND DISCHARGE
Troubleshooting
Problem: What to Check:Engine shuts off during operation • Engine may be low on fuel
• Engine may be low on oil (The Honda engine is equipped with an “Oil Alert” automatic shut off)• Air breather may be clogged or closed.
Problem: What to Check:Belts slip • Tension Adjustment
• Load may be excessive• Knives may be too dull• Grate setting may be too low (cutting too deeply)• Foreign material may be lodged in the chopper (on knives or blower paddles)• Bearings may have seized
Belts wear rapidly, jump, catch or twist • Pulleys may not be properly aligned. Check with a straightedge across the faces of pulleys.
Problem: What to Check:Hose plugs • Material being chopped may have too much moisture
in it.• RPM may not be high enough. (540 RPM max is recommended for PTO model. Adjust throttle to increase RPM to required levels. DO NOT adjust engine governor on engine models.• Foreign material may be lodged in the hose• Grate setting may be set too low
Slow cutting time • Grate setting may be too high• Material being cut may be too wet• Knives may be too dull• RPM may be too low
13
Straw Blower14
GEARBOX
SAFETY WARNING!Refer to the Standard Torque Chart when-ever bolts, nuts or screws are tightened.
Problem: What to Check:Oil leaks • Housing bolts may be loose
• Oil seals may need replacedGearbox overheats • Oil level may be too low
• Dirt or grease may have accumulated around the gearbox
Gearbox vibrates, is very noisy • Oil level may be too low• Components may be worn or damaged• Load may be excessive
Standard Torque Chart
Size In-Lbs Ft-Lbs N-mNo. 10-24 25-35 5-7 2.8-4.0
1/4 in. 60-80 18-20 7-95/16 in. 120-140 28-30 14-163/8 in. 340-360 64-74 24-271/2 in. 126-150 90-100
Note: When tightening two or more fas-teners on the same part, DO NOT tighten the fasteners completely one at a time. To avoid distortion, first tighten all fasteners in sequence to one-third of torque value, then tighten to two-thirds of torque value, then tighten to full value.
Straw Blower
Straw Blower
Straw Blower
Table of ContentsPartsBlower Through Assembly...............................................Blower Through & Bale Tub Base Installation.................Engaging Handle Arm Assembly.....................................Engaging Handle Stop Assembly....................................Gear Box Assembly.........................................................Tub Shift Assembly..........................................................Main Frame Components................................................Bale Tub Assembly..........................................................Electrical Assembly.........................................................Engine Screen Assembly................................................Final Assembly................................................................Decal Placement.............................................................Hose Adapter Assembly..................................................Directional Spout Assembly............................................
1.11.21.31.41.51.61.71.81.9
1.101.111.121.131.14
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3
1
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7
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5003
165
CO
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, #80
1102
871
66SH
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Straw Blower1.6
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STO
P91
0026
16
EN
GA
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NN
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9100
503
7SH
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9150
181
8ID
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5 FL
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LD94
0001
19
5/13
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5
TUB
SH
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6 3 2
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Straw Blower1.7
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Bol
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0154
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3B
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0396
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LT, 3
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5B
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NOTES
Straw Blower
Harper Industries, Inc.151 E. Highway 160Harper, KS 67058
Website: www.harperindustries.com
Telephone: 620-896-7381Toll-Free: 800-835-1042Fax: 620-896-7129
E-mail: [email protected]