stresses & strains in axial loadings_2012

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    1. Stresses, Strains and Axial Loadings

    Prepared b y: Pro f. Nabil El-Tayeb 1

    Chapters Outline

    Stresses

    Normal Stresses in Axially Loaded Bar

    Shearing Stresses

    Bearing (Bore or compressive) Stresses

    Stress Analysis & Design

    Stress in two-force MembersStress in Oblique Planes

    Factor of Safety &Allowable stress

    1a. Stresses

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    1. Stresses, Strains and Axial Loadings

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    To provide a way or means ofanalyzing

    and designing various machines parts and

    load bearing structures.

    Specifically, to determine stresses and

    deformations for a given elementstructure

    Objectives:

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    1. Stresses, Strains and Axial Loadings

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    Stresses (ax

    ial / normal load)

    N/m2=PaA

    P

    1kPa=103 Pa, 1 MPa = 106 Pa, 1GPa=109 Pa

    The actual distribution of stresses in any

    given section is statically indeterminate. It isusually assumed that uniformly distributed

    over the cross section and its concentrated

    value acts at the centroid of the section.

    Tensile stress: normal force pulls or

    stretches the areaA

    Compressive stress: normal forcepushes or compresses areaA

    N/mm2=MPa

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    1. Stresses, Strains and Axial Loadings

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    StressesTension Stresses: Cross-sectional area of a tension member

    Condition:

    The force has a line of action that passes

    through the centroid of the cross section.

    Centroid

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    1. Stresses, Strains and Axial Loadings

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    Normal Stresses in Axially Loaded Bar

    Maximum average normal stress IF the force P and x-sec area A were constantalong

    the longitudinal axis of the bar, then normal stress

    = P/A is also constant

    If the bar is subjected to several external loads along its

    axis, change in x-sectional area may occur. Thus, it isimportant to find the maximum average normal stress,

    So we need to find the critical x-sec or the locationwhereratio P/A is a maximum.

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    1. Stresses, Strains and Axial Loadings

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    NORMAL STRESS IN AXIALLY LOADED BAR

    Maximum average normal stress

    Draw an axial or normal force diagram ND

    ND

    Sign convention:Pis positive (+) if it causes tension in the member

    Pis negative () if it causes compression

    Identify the maximum average normal stress from the plot

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    1. Stresses, Strains and Axial Loadings

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    EXAMPLE 1

    Bar width = 35 mm, thickness = 10 mm

    Determine the max. average normal stress in the

    bar when subjected to the loadings as shown below. 10

    35

    A

    P

    Different loads and constant x-sec,result in different stresses

    Different x- sections and constant

    load result in different stresses

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    EXAMPLE 1 (Cont.)

    Find the Internal loading, section method

    Normal force diagram

    By inspection,

    largest loading isonBC portion,

    wherePBC= 30 kN

    N-D

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    1. Stresses, Strains and Axial Loadings

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    EXAMPLE 1 (Cont.)

    Maximum Average normal stress

    BC=

    PBC

    A

    30(103) N

    (0.035 m)(0.010 m)= = 85.7 MPa

    10

    35

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    Shearing Stress (transverse / tangent load)

    Applied transverse

    forces (P and P`) tothe member AB

    produce internal

    forces at section C

    which are called

    shearingforces.

    The corresponding average shear

    stress is,

    Shear stress distribution varies

    from zero at the member surfaces

    to maximum values that may be

    much larger than the average

    value.

    Ash

    Pave

    1 S S i d A i l L di

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    1. Stresses, Strains and Axial Loadings

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    Shearing Stress (Cont.)

    Average shear stress over each section is:

    avg = average shear stress at section,

    assumed to be same at each

    point on the sectionAsh = sheared area

    of section

    P

    A shavg =

    This loading case is known

    as direct or simple shear

    1 St St i d A i l L di

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    1. Stresses, Strains and Axial Loadings

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    Shearing Stress (Cont.)

    A

    F

    A

    Pave

    Single Shear

    A

    F

    A

    P

    2ave

    Double Shear

    Single & Double Shear Stresses

    1 St St i d A i l L di

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    1. Stresses, Strains and Axial Loadings

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    Shearing Stress (Cont.)

    Cross-sectional area of a connecter

    subjected to shear

    Assumption:

    If bolt is loose or clamping force of bolt is unknown,

    assume frictional force between plates to be

    negligible.

    1 St St i d A i l L di

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    Shearing Stress (Cont.)

    Single shear (Single Shear Connection)

    Steel and wood joints shown below are

    examples ofsingle-shear connections, also

    known as lap joints.

    Since we assume members are thin, there are

    no moments caused byF

    WoodSteel

    1 St St i d A i l L di

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    Shearing Stress (Cont.)

    Double shear (Double Shear Connection)

    Examples of double-shear connections are shownbelow, often called double lap joints.

    For equilibrium, x-sectional area of bolt and

    bonding surface between two members subjectedto double shear force, V=F/2

    1 St St i d A i l L di

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    Shearing Stress (Cont.)

    Although actual shear-stress distribution along roddifficult to determine, we assume it is uniform.

    Thus useA = V/ allow to calculate l, provided dand

    allow

    is known.

    Required area to resist shear caused by axial load

    1 Stresses Strains and Axial Loadings

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    Bearing Stresses Bolts, rivets, and pins create

    stresses on the points of contact

    or bearing sur facesof themembers they connect.

    dt

    P

    A

    Pb

    Corresponding average force

    intensity is called the bearing

    stress,

    WStress on bolt:1-Single Shear

    2-Bearing stress

    Stress on plate:1-Tensile stress

    2-Bearing stress

    Self readingExample

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    The structure is

    designed to support a30 kN load. The

    structure consists of a

    boom and rod joined by

    pins at the junctions andsupports.

    From Static analysis, the

    internal forces in AB and BC

    members were:

    Rod (+50kN)

    Boom (-40kN)

    Example 2: Statics Analysis of a Structure

    FAB= 40 kN (compression) FBC= 50 kN (tension)

    B

    C

    A

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    Example 2: Stress Analysis

    Conclusion: the strength of member BCisadequate.

    MPa165all

    From the material properties for steel, theallowable stress is

    Can the structure safely support the

    30kN load? ? ? ? ?

    MPa159m10314

    N105026-

    3

    A

    PBC

    Internal force at any section through BC

    memberis 50 kN with a force intensity or

    stress of

    dBC= 20 mm

    From a Statics analysis

    FAB= 40 kN (compression)

    FBC= 50 kN (tension)B

    C

    A

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    1. Stresses, Strains and Axial Loadings

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    Example 2: Design(selection of materials, dimensions, safety)

    Design of new structures requires selection of

    appropriate materials and component

    dimensions to meet performance requirements.

    Selection of material is based on Cost, Weight,

    Availability, etc., the choice is made to construct

    the rod from aluminum (sal l= 100 MPa). What

    is an appropriate choice for the rod diameter?

    ( mm2.25m1052.2m10500444

    m10500Pa10100

    N1050

    226

    2

    266

    3

    Ad

    dA

    PA

    A

    P

    all

    all

    An aluminum rod 26 mm or more in diameter

    is adequate.

    Strength ??

    Stress ??

    Allowable stress??

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    1. Stresses, Strains and Axial Loadings

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    Example 3: Shearing & bearing Stresses in a Pin

    The x-sec. area for pins atA, and Care

    equal, Single shear at C and double shear

    at A .

    262

    2 m104912

    mm25

    rA

    MPa102m10491

    N105026

    3

    ,

    A

    PaveC

    The pin at A subjected to a double

    shear with a total force equal to 40kN

    MPa7.40m104912

    kN40

    226,

    A

    P

    aveA

    Pin at C, Single

    shear & bearing

    Pin at A, Double

    shear & bearingSt.

    The pin at C subjected to a single

    shear with a total force equal to 50kN

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    Example 3: (Cont.) Pin Bearing Stresses

    To determine the bearing stress at pin A,

    we have t = 30 mm and d = 25 mm,

    projected area

    ( ( MPa3.53

    mm25mm30kN40

    td

    Pb

    ( ( MPa0.32

    mm25mm50

    kN40

    td

    Pb

    Find the bearing stresses in the pin A and in

    thebracket

    as well

    To determine the bearing stress at A in the

    bracket, we have t= 2(25 mm) = 50 mmand d= 25 mm,

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    1. Stresses, Strains and Axial Loadings

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    Stresses in Two-Force Members

    The next slides will show that either

    axial or transverse forces may produceboth normal and shear stresses with

    respect to a plane other than one cut

    perpendicular to the member axis.

    Axial forces on a two-force

    member result in only normal

    stresses on a plane cutperpendicular to the member axis.

    Transverse forces on bolts

    and pins result in only shearstresses on the planeperpendicular to bolt or pin axis.

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    1. Stresses, Strains and Axial Loadings

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    Pass a section through the member forming

    an angleq

    with the normal plane.

    Stresses on Oblique Planes

    qq qq sincos PVPF

    ResolvePinto components normal andtangential to the oblique section,

    Find the oblique area Aq in terms of

    reference area

    From equilibrium conditions, the

    distributed forces (stresses) on the plane

    must be equivalent to the forceP.

    qq cos/cos AAAA

    Reference

    area

    Oblique

    area

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    Stress on an Oblique Plane (Cont.)

    qq

    q

    q

    qq

    q

    q

    q

    q

    q

    cossin

    cos

    sin

    coscos

    cos 2

    A

    P

    A

    P

    A

    V

    A

    P

    A

    P

    A

    F

    The average normal ()and shear () stresses on theoblique plane (Aq) are:

    25

    PP q

    b Normal plane

    Ad

    Aq

    a

    q

    ba

    Oblique plane

    F=Pcos q P

    V= P sin q A = Aq cos q , Aq=A/cosq

    q = F/Aq & q= V/ Aq

    Aq

    A q q

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    At q= 45o , maximum shear stressoccurs. (oblique plane).

    Maximum Stresses on an Oblique Plane

    qqqqq

    cossincos2

    A

    P

    A

    P

    At q=0, maximum normal stressoccurs (reference plane is perpendicular

    to the member axis, no oblique plane).

    0max qq andA

    P

    A

    P

    A

    P

    2

    45cos2 q

    2245cos45sinmax

    q

    A

    P

    A

    P

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    1. Stresses, Strains and Axial Loadings

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    Example 4:

    Depth and thickness = 40 mm

    Determine average normal stress and average

    shear stress acting along (a) section planes a-a,and (b) section plane b-b.

    =max & =0 max & 0

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    Example 4 (Cont.):

    At sec a-a: Internal loading

    Based on free-body diagram, Resultantloading of axial force, P = 800 N and Averagenormal stress,

    =P

    A800 N

    (0.04 m)(0.04 m)= 500 kPa= No shear stress on

    section, since shearforce at section is zero.

    1. Stresses, Strains and Axial Loadings

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    Example 4 (Cont.):

    At sec b-b: Average Normal stress at the

    oblique Area

    N= 800 sin 60 V= 800 N cos 60

    kPammxA

    N

    oave 37560sin/04.004.0

    60sin800

    q

    60o

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    30

    Example 4 (Cont.):

    At sec b-b: Average shear stress

    Stress distribution shown below

    kPammxA

    V

    oave217

    60sin/04.004.0

    60cosN800

    q

    Identify thestress stateat point aa

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    31

    Factor of Safety & Allowable Stress

    When designing a structural member or

    mechanical element, the stress in it must berestricted to safe level

    Choose an allowable load that is less than theload the member can fully support

    Factor of safety (F.S.) is determined by:

    F.S. =

    Ffail

    Fallow stressallowablestressultimate

    safetyofFactor

    all

    u

    FS

    FS

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    St esses, St a s a d a oad gs

    Prepared b y: Pro f. Nabil El-Tayeb

    32

    Factor of Safety & Allowable Stress

    If load applied is linearly related to stress

    developed within member, then F.S. can also

    be expressed as:

    F.S. =

    fail

    allow F.S. =

    fail

    allow

    F.S. must be chosen greater than 1, to avoid potential

    failure

    Specific values will depend on types of material used

    and its intended purpose

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    , g

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    33

    Factor of Safety & Allowable Stress

    To determine dimensions (area) of section

    subjected to a normal force:

    A =Vallow

    To determine dimensions ofsheared areasubjected to a shear force:

    allow

    PA

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    , g

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    34

    uncertainty in material properties

    uncertainty of loadings uncertainty of analyses

    number of loading cycles

    types of failure

    maintenance requirements and deteriorationeffects

    importance of member to integrity of whole

    structure

    risk to life and property influence on machine function

    Factor of safety considerations:

    Next: Strains and Axial Loadings

    1. Stresses, Strains and Axial Loadings

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    , g

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    1b. Strains and AxialLoadings

    35

    1. Stresses, Strains and Axial LoadingsNormal Strain

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    , g

    Prepared b y: Pro f. Nabil El-Tayeb

    strainnormal

    stress

    L

    A

    P

    L

    A

    P

    A

    P

    2

    2

    LL

    A

    P

    2

    2

    36

    Normal Strain

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    , g

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    ELASTIC DEFORMATION OF AN AXIALLY

    LOADED MEMBER

    Sign convention

    Sign Forces Displacement

    Positive (+) Tension Elongation

    Negative () Compression Contraction

    37

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    g

    Prepared b y: Pro f. Nabil El-Tayeb

    Deformations Under Axial Loading

    AEP

    EE

    From Hookes Law:

    From the

    definition of

    strain: L

    Equating and

    solving for the

    deformation,AE

    PL

    With variations in loading (P), cross-section (A) or material properties (E):

    i ii

    ii

    EA

    LP

    38

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    g

    Prepared b y: Pro f. Nabil El-Tayeb

    Different loads and different X-sectional areas If a bar has different x-sec area, differentEor subjected to

    different axial forces, then the equation below can beapplied to each segment of the bar and addedalgebraically to get the total deformation

    # ELASTIC DEFORMATION OF AN AXIALLY LOADED

    MEMBER

    =PL

    AE

    t= AB BC CD 39

    1. Stresses, Strains and Axial Loadings# Example 3.5

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    # Example 3.5

    Determine the

    deformation of the steel

    rod shown under the

    given loads.

    SOLUTION:

    Divide the rod into components at the load application points B, C, & D.

    Apply a free-body analysis on each component to determine the

    internal forces.

    Evaluate the deflection of each component () and find the total value (t).40

    1. Stresses, Strains and Axial Loadings# Example 3.5 (Cont.)

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    Divide the rod intothree components:

    # Example 3.5 (Cont.)

    Comment41

    1. Stresses, Strains and Axial Loadings# Example 3.6

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    Composite A-36 steel bar shown made from two segments

    AB and BD.

    # Example 3.6

    AreaAAB

    = 600 mm2 and

    ABD = 1200 mm2.

    Determine the vertical

    displacement of end A (A) anddisplacement ofB relative to C(A/B)

    .

    i ii

    ii

    EA

    LP

    AB

    BC

    CD

    42

    1. Stresses, Strains and Axial Loadings# Example 3.6 (Cont.)

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    Solution:

    Due to external loadings, internal axial forces in

    regionsAB,BCand CD are different.

    Find the Internal force

    in each portion by using

    section method andFy=0 for verticalforces.

    Plot the variation of P.

    Plot the variation of

    # Example 3.6 (Cont.)

    43

    1. Stresses, Strains and Axial Loadings# Example 3.6 (Cont.)

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    Est= 210(103) kN/m2 (Given).

    Vertical displacement ofArelative to fixed supportD is:

    [+75 kN](1 m)(106)

    [600 mm2 (210)(103) kN/m2]

    [+35 kN](0.75 m)(106)

    [1200 mm2 (210)(103) kN/m2]+

    = +0.61 mm[45 kN](0.5 m)(106)

    [1200 mm2 (210)(103) kN/m2]+

    # Example 3.6 (Cont.)

    A =PL

    AE =

    Comment 44

    1. Stresses, Strains and Axial Loadings# Example 3.6 (Cont.)

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    A is +ve, so the bar elongates andso displacement at A is upward.Find the displacement between B

    and C,

    B-C=PBCLBC

    ABCE=

    = +0.104 mm[+35 kN](0.75 m)(106)

    [1200 mm2 (210)(103) kN/m2]

    Here,B moves away from C, since segment

    elongates

    # a p e 3 6 (Co t )

    45

    1. Stresses, Strains and Axial Loadings# Example 3.6 (Cont.)

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    AB

    BC

    CD

    0.125

    0.0292

    -0.0375

    Stress, , kN/m

    Length of the bar, m

    Deflection, , mm

    0.595

    0.104

    -0.0893

    Length of the bar, m

    75

    35

    -45

    Int. Load, P, kN

    Length of the bar, m

    Section i=(Pi/Ai) i=(PiLi/AiEi)i=(iLi/Ei)

    p ( )