stresses & strains in axial loadings_2012
TRANSCRIPT
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1. Stresses, Strains and Axial Loadings
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Chapters Outline
Stresses
Normal Stresses in Axially Loaded Bar
Shearing Stresses
Bearing (Bore or compressive) Stresses
Stress Analysis & Design
Stress in two-force MembersStress in Oblique Planes
Factor of Safety &Allowable stress
1a. Stresses
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To provide a way or means ofanalyzing
and designing various machines parts and
load bearing structures.
Specifically, to determine stresses and
deformations for a given elementstructure
Objectives:
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Stresses (ax
ial / normal load)
N/m2=PaA
P
1kPa=103 Pa, 1 MPa = 106 Pa, 1GPa=109 Pa
The actual distribution of stresses in any
given section is statically indeterminate. It isusually assumed that uniformly distributed
over the cross section and its concentrated
value acts at the centroid of the section.
Tensile stress: normal force pulls or
stretches the areaA
Compressive stress: normal forcepushes or compresses areaA
N/mm2=MPa
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StressesTension Stresses: Cross-sectional area of a tension member
Condition:
The force has a line of action that passes
through the centroid of the cross section.
Centroid
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Normal Stresses in Axially Loaded Bar
Maximum average normal stress IF the force P and x-sec area A were constantalong
the longitudinal axis of the bar, then normal stress
= P/A is also constant
If the bar is subjected to several external loads along its
axis, change in x-sectional area may occur. Thus, it isimportant to find the maximum average normal stress,
So we need to find the critical x-sec or the locationwhereratio P/A is a maximum.
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NORMAL STRESS IN AXIALLY LOADED BAR
Maximum average normal stress
Draw an axial or normal force diagram ND
ND
Sign convention:Pis positive (+) if it causes tension in the member
Pis negative () if it causes compression
Identify the maximum average normal stress from the plot
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EXAMPLE 1
Bar width = 35 mm, thickness = 10 mm
Determine the max. average normal stress in the
bar when subjected to the loadings as shown below. 10
35
A
P
Different loads and constant x-sec,result in different stresses
Different x- sections and constant
load result in different stresses
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EXAMPLE 1 (Cont.)
Find the Internal loading, section method
Normal force diagram
By inspection,
largest loading isonBC portion,
wherePBC= 30 kN
N-D
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EXAMPLE 1 (Cont.)
Maximum Average normal stress
BC=
PBC
A
30(103) N
(0.035 m)(0.010 m)= = 85.7 MPa
10
35
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Shearing Stress (transverse / tangent load)
Applied transverse
forces (P and P`) tothe member AB
produce internal
forces at section C
which are called
shearingforces.
The corresponding average shear
stress is,
Shear stress distribution varies
from zero at the member surfaces
to maximum values that may be
much larger than the average
value.
Ash
Pave
1 S S i d A i l L di
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Shearing Stress (Cont.)
Average shear stress over each section is:
avg = average shear stress at section,
assumed to be same at each
point on the sectionAsh = sheared area
of section
P
A shavg =
This loading case is known
as direct or simple shear
1 St St i d A i l L di
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Shearing Stress (Cont.)
A
F
A
Pave
Single Shear
A
F
A
P
2ave
Double Shear
Single & Double Shear Stresses
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Shearing Stress (Cont.)
Cross-sectional area of a connecter
subjected to shear
Assumption:
If bolt is loose or clamping force of bolt is unknown,
assume frictional force between plates to be
negligible.
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Shearing Stress (Cont.)
Single shear (Single Shear Connection)
Steel and wood joints shown below are
examples ofsingle-shear connections, also
known as lap joints.
Since we assume members are thin, there are
no moments caused byF
WoodSteel
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Shearing Stress (Cont.)
Double shear (Double Shear Connection)
Examples of double-shear connections are shownbelow, often called double lap joints.
For equilibrium, x-sectional area of bolt and
bonding surface between two members subjectedto double shear force, V=F/2
1 St St i d A i l L di
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Shearing Stress (Cont.)
Although actual shear-stress distribution along roddifficult to determine, we assume it is uniform.
Thus useA = V/ allow to calculate l, provided dand
allow
is known.
Required area to resist shear caused by axial load
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Bearing Stresses Bolts, rivets, and pins create
stresses on the points of contact
or bearing sur facesof themembers they connect.
dt
P
A
Pb
Corresponding average force
intensity is called the bearing
stress,
WStress on bolt:1-Single Shear
2-Bearing stress
Stress on plate:1-Tensile stress
2-Bearing stress
Self readingExample
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The structure is
designed to support a30 kN load. The
structure consists of a
boom and rod joined by
pins at the junctions andsupports.
From Static analysis, the
internal forces in AB and BC
members were:
Rod (+50kN)
Boom (-40kN)
Example 2: Statics Analysis of a Structure
FAB= 40 kN (compression) FBC= 50 kN (tension)
B
C
A
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Example 2: Stress Analysis
Conclusion: the strength of member BCisadequate.
MPa165all
From the material properties for steel, theallowable stress is
Can the structure safely support the
30kN load? ? ? ? ?
MPa159m10314
N105026-
3
A
PBC
Internal force at any section through BC
memberis 50 kN with a force intensity or
stress of
dBC= 20 mm
From a Statics analysis
FAB= 40 kN (compression)
FBC= 50 kN (tension)B
C
A
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1. Stresses, Strains and Axial Loadings
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Example 2: Design(selection of materials, dimensions, safety)
Design of new structures requires selection of
appropriate materials and component
dimensions to meet performance requirements.
Selection of material is based on Cost, Weight,
Availability, etc., the choice is made to construct
the rod from aluminum (sal l= 100 MPa). What
is an appropriate choice for the rod diameter?
( mm2.25m1052.2m10500444
m10500Pa10100
N1050
226
2
266
3
Ad
dA
PA
A
P
all
all
An aluminum rod 26 mm or more in diameter
is adequate.
Strength ??
Stress ??
Allowable stress??
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Example 3: Shearing & bearing Stresses in a Pin
The x-sec. area for pins atA, and Care
equal, Single shear at C and double shear
at A .
262
2 m104912
mm25
rA
MPa102m10491
N105026
3
,
A
PaveC
The pin at A subjected to a double
shear with a total force equal to 40kN
MPa7.40m104912
kN40
226,
A
P
aveA
Pin at C, Single
shear & bearing
Pin at A, Double
shear & bearingSt.
The pin at C subjected to a single
shear with a total force equal to 50kN
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Example 3: (Cont.) Pin Bearing Stresses
To determine the bearing stress at pin A,
we have t = 30 mm and d = 25 mm,
projected area
( ( MPa3.53
mm25mm30kN40
td
Pb
( ( MPa0.32
mm25mm50
kN40
td
Pb
Find the bearing stresses in the pin A and in
thebracket
as well
To determine the bearing stress at A in the
bracket, we have t= 2(25 mm) = 50 mmand d= 25 mm,
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Stresses in Two-Force Members
The next slides will show that either
axial or transverse forces may produceboth normal and shear stresses with
respect to a plane other than one cut
perpendicular to the member axis.
Axial forces on a two-force
member result in only normal
stresses on a plane cutperpendicular to the member axis.
Transverse forces on bolts
and pins result in only shearstresses on the planeperpendicular to bolt or pin axis.
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Pass a section through the member forming
an angleq
with the normal plane.
Stresses on Oblique Planes
qq qq sincos PVPF
ResolvePinto components normal andtangential to the oblique section,
Find the oblique area Aq in terms of
reference area
From equilibrium conditions, the
distributed forces (stresses) on the plane
must be equivalent to the forceP.
qq cos/cos AAAA
Reference
area
Oblique
area
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Stress on an Oblique Plane (Cont.)
qq
q
q
qq
q
q
q
q
q
cossin
cos
sin
coscos
cos 2
A
P
A
P
A
V
A
P
A
P
A
F
The average normal ()and shear () stresses on theoblique plane (Aq) are:
25
PP q
b Normal plane
Ad
Aq
a
q
ba
Oblique plane
F=Pcos q P
V= P sin q A = Aq cos q , Aq=A/cosq
q = F/Aq & q= V/ Aq
Aq
A q q
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At q= 45o , maximum shear stressoccurs. (oblique plane).
Maximum Stresses on an Oblique Plane
qqqqq
cossincos2
A
P
A
P
At q=0, maximum normal stressoccurs (reference plane is perpendicular
to the member axis, no oblique plane).
0max qq andA
P
A
P
A
P
2
45cos2 q
2245cos45sinmax
q
A
P
A
P
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Example 4:
Depth and thickness = 40 mm
Determine average normal stress and average
shear stress acting along (a) section planes a-a,and (b) section plane b-b.
=max & =0 max & 0
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Example 4 (Cont.):
At sec a-a: Internal loading
Based on free-body diagram, Resultantloading of axial force, P = 800 N and Averagenormal stress,
=P
A800 N
(0.04 m)(0.04 m)= 500 kPa= No shear stress on
section, since shearforce at section is zero.
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Example 4 (Cont.):
At sec b-b: Average Normal stress at the
oblique Area
N= 800 sin 60 V= 800 N cos 60
kPammxA
N
oave 37560sin/04.004.0
60sin800
q
60o
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Example 4 (Cont.):
At sec b-b: Average shear stress
Stress distribution shown below
kPammxA
V
oave217
60sin/04.004.0
60cosN800
q
Identify thestress stateat point aa
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Factor of Safety & Allowable Stress
When designing a structural member or
mechanical element, the stress in it must berestricted to safe level
Choose an allowable load that is less than theload the member can fully support
Factor of safety (F.S.) is determined by:
F.S. =
Ffail
Fallow stressallowablestressultimate
safetyofFactor
all
u
FS
FS
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St esses, St a s a d a oad gs
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32
Factor of Safety & Allowable Stress
If load applied is linearly related to stress
developed within member, then F.S. can also
be expressed as:
F.S. =
fail
allow F.S. =
fail
allow
F.S. must be chosen greater than 1, to avoid potential
failure
Specific values will depend on types of material used
and its intended purpose
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Factor of Safety & Allowable Stress
To determine dimensions (area) of section
subjected to a normal force:
A =Vallow
To determine dimensions ofsheared areasubjected to a shear force:
allow
PA
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uncertainty in material properties
uncertainty of loadings uncertainty of analyses
number of loading cycles
types of failure
maintenance requirements and deteriorationeffects
importance of member to integrity of whole
structure
risk to life and property influence on machine function
Factor of safety considerations:
Next: Strains and Axial Loadings
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1b. Strains and AxialLoadings
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1. Stresses, Strains and Axial LoadingsNormal Strain
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, g
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strainnormal
stress
L
A
P
L
A
P
A
P
2
2
LL
A
P
2
2
36
Normal Strain
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ELASTIC DEFORMATION OF AN AXIALLY
LOADED MEMBER
Sign convention
Sign Forces Displacement
Positive (+) Tension Elongation
Negative () Compression Contraction
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g
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Deformations Under Axial Loading
AEP
EE
From Hookes Law:
From the
definition of
strain: L
Equating and
solving for the
deformation,AE
PL
With variations in loading (P), cross-section (A) or material properties (E):
i ii
ii
EA
LP
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g
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Different loads and different X-sectional areas If a bar has different x-sec area, differentEor subjected to
different axial forces, then the equation below can beapplied to each segment of the bar and addedalgebraically to get the total deformation
# ELASTIC DEFORMATION OF AN AXIALLY LOADED
MEMBER
=PL
AE
t= AB BC CD 39
1. Stresses, Strains and Axial Loadings# Example 3.5
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# Example 3.5
Determine the
deformation of the steel
rod shown under the
given loads.
SOLUTION:
Divide the rod into components at the load application points B, C, & D.
Apply a free-body analysis on each component to determine the
internal forces.
Evaluate the deflection of each component () and find the total value (t).40
1. Stresses, Strains and Axial Loadings# Example 3.5 (Cont.)
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Divide the rod intothree components:
# Example 3.5 (Cont.)
Comment41
1. Stresses, Strains and Axial Loadings# Example 3.6
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Composite A-36 steel bar shown made from two segments
AB and BD.
# Example 3.6
AreaAAB
= 600 mm2 and
ABD = 1200 mm2.
Determine the vertical
displacement of end A (A) anddisplacement ofB relative to C(A/B)
.
i ii
ii
EA
LP
AB
BC
CD
42
1. Stresses, Strains and Axial Loadings# Example 3.6 (Cont.)
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Solution:
Due to external loadings, internal axial forces in
regionsAB,BCand CD are different.
Find the Internal force
in each portion by using
section method andFy=0 for verticalforces.
Plot the variation of P.
Plot the variation of
# Example 3.6 (Cont.)
43
1. Stresses, Strains and Axial Loadings# Example 3.6 (Cont.)
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Est= 210(103) kN/m2 (Given).
Vertical displacement ofArelative to fixed supportD is:
[+75 kN](1 m)(106)
[600 mm2 (210)(103) kN/m2]
[+35 kN](0.75 m)(106)
[1200 mm2 (210)(103) kN/m2]+
= +0.61 mm[45 kN](0.5 m)(106)
[1200 mm2 (210)(103) kN/m2]+
# Example 3.6 (Cont.)
A =PL
AE =
Comment 44
1. Stresses, Strains and Axial Loadings# Example 3.6 (Cont.)
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A is +ve, so the bar elongates andso displacement at A is upward.Find the displacement between B
and C,
B-C=PBCLBC
ABCE=
= +0.104 mm[+35 kN](0.75 m)(106)
[1200 mm2 (210)(103) kN/m2]
Here,B moves away from C, since segment
elongates
# a p e 3 6 (Co t )
45
1. Stresses, Strains and Axial Loadings# Example 3.6 (Cont.)
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AB
BC
CD
0.125
0.0292
-0.0375
Stress, , kN/m
Length of the bar, m
Deflection, , mm
0.595
0.104
-0.0893
Length of the bar, m
75
35
-45
Int. Load, P, kN
Length of the bar, m
Section i=(Pi/Ai) i=(PiLi/AiEi)i=(iLi/Ei)
p ( )