student initiated project- water tunnel

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STUDENT INITIATED PROJECT- WATER TUNNEL Andrew Nauss

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Student Initiated Project- Water Tunnel. Andrew Nauss. Water Tunnel at RIT. Problem Statement: Build a water tunnel for use within the Kate Gleason College of Engineering. Test Specimen. Constraints. Must be transportable to classrooms on a cart Must run on electricity from wall - PowerPoint PPT Presentation

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Page 1: Student Initiated Project- Water Tunnel

STUDENT INITIATED PROJECT- WATER TUNNELAndrew Nauss

Page 2: Student Initiated Project- Water Tunnel

Problem Statement: Build a water tunnel for use within the Kate Gleason College of Engineering

Water Tunnel at RIT

Page 3: Student Initiated Project- Water Tunnel

Test Specimen

Page 4: Student Initiated Project- Water Tunnel

Constraints Must be transportable to classrooms on

a cart Must run on electricity from wall Must have free surface on top of water

tunnel

Page 5: Student Initiated Project- Water Tunnel

Benchmark Chart Technology- Open channel, closed

channel, pump, etc. Speed Range Test Section Size (in) Full weight (lb) Overall size (l,w,h) Pump power (hp) Cost

Page 6: Student Initiated Project- Water Tunnel

Product

Rolling Hills Research Model 0710

Chevrolet Film water tunnel experiment ELD Model 501 FlowEx Flowcoach

Technology

Open channel, recirculating pump w/flow straightener, dye

Open channel flow, water pulled by wheel, curved flow straighteners, particles

Open channel flow, Pump with flow straightener and return, dye

Closed vertical flow with particle velocimetry

Speed Range 2-5in/s ~1in/s? .1 fps to 1 fps 1.4 m/s

Test Section Size 7"x10"x18"

1"(tall)x24"(long)x12"(wide) 6"x6" Est. 1”x.5”

Weight (full)1000lbs ? 660lbs Not listed

Overall Size 112"x46"x47” 3’x2’x6” 78"x60"x30” Est. 24”x24”x60”

Power 1.5HP ? 0.5HP N/A

Cost $15,000 ? Not listedNot Listed, lease $375/month

Page 7: Student Initiated Project- Water Tunnel

Rolling Hills Research Model 0710

http://www.rollinghillsresearch.com/Water_Tunnels/Model_0710.html

Page 8: Student Initiated Project- Water Tunnel

Product

Rolling Hills Research Model 0710

Chevrolet Film water tunnel experiment ELD Model 501 FlowEx Flowcoach

Technology

Open channel, recirculating pump w/flow straightener, dye

Open channel flow, water pulled by wheel, curved flow straighteners, particles

Open channel flow, Pump with flow straightener and return, dye

Closed vertical flow with particle velocimetry

Speed Range 2-5in/s ~1in/s? .1 fps to 1 fps 1.4 m/s

Test Section Size 7"x10"x18"

1"(tall)x24"(long)x12"(wide) 6"x6" Est. 1”x.5”

Weight (full)1000lbs ? 660lbs Not listed

Overall Size 112"x46"x47” 3’x2’x6” 78"x60"x30” Est. 24”x24”x60”

Power 1.5HP ? 0.5HP N/A

Cost $15,000 ? Not listedNot Listed, lease $375/month

Page 9: Student Initiated Project- Water Tunnel

Chevrolet Film Experiment

http://www.youtube.com/watch?v=L0ki-FtPYrA

Page 10: Student Initiated Project- Water Tunnel

Product

Rolling Hills Research Model 0710

Chevrolet Film water tunnel experiment ELD Model 501 FlowEx Flowcoach

Technology

Open channel, recirculating pump w/flow straightener, dye

Open channel flow, water pulled by wheel, curved flow straighteners, particles

Open channel flow, Pump with flow straightener and return, dye

Closed vertical flow with particle velocimetry

Speed Range 2-5in/s ~1in/s? .1 fps to 1 fps 1.4 m/s

Test Section Size 7"x10"x18"

1"(tall)x24"(long)x12"(wide) 6"x6" Est. 1”x.5”

Weight (full)1000lbs ? 660lbs Not listed

Overall Size 112"x46"x47” 3’x2’x6” 78"x60"x30” Est. 24”x24”x60”

Power 1.5HP ? 0.5HP N/A

Cost $15,000 ? Not listedNot Listed, lease $375/month

Page 11: Student Initiated Project- Water Tunnel

ELD Model 501

http://www.eldinc.com/pages/Model5015026

Page 12: Student Initiated Project- Water Tunnel

Product

Rolling Hills Research Model 0710

Chevrolet Film water tunnel experiment ELD Model 501 FlowEx Flowcoach

Technology

Open channel, recirculating pump w/flow straightener, dye

Open channel flow, water pulled by wheel, curved flow straighteners, particles

Open channel flow, Pump with flow straightener and return, dye

Closed vertical flow with particle velocimetry

Speed Range 2-5in/s ~1in/s? .1 fps to 1 fps 1.4 m/s

Test Section Size 7"x10"x18"

1"(tall)x24"(long)x12"(wide) 6"x6" Est. 1”x.5”

Weight (full)1000lbs ? 660lbs Not listed

Overall Size 112"x46"x47” 3’x2’x6” 78"x60"x30” Est. 24”x24”x60”

Power 1.5HP ? 0.5HP N/A

Cost $15,000 ? Not listedNot Listed, lease $375/month

Page 13: Student Initiated Project- Water Tunnel

FlowEx Flowcoach

Page 14: Student Initiated Project- Water Tunnel

Product

Rolling Hills Research Model 0710

Chevrolet Film water tunnel experiment ELD Model 501 FlowEx Flowcoach

Technology

Open channel, recirculating pump w/flow straightener, dye

Open channel flow, water pulled by wheel, curved flow straighteners, particles

Open channel flow, Pump with flow straightener and return, dye

Closed vertical flow with particle velocimetry

Speed Range 2-5in/s ~1in/s? .1 fps to 1 fps 1.4 m/s

Test Section Size 7"x10"x18"

1"(tall)x24"(long)x12"(wide) 6"x6" Est. 1”x.5”

Weight (full)1000lbs ? 660lbs Not listed

Overall Size 112"x46"x47” 3’x2’x6” 78"x60"x30” Est. 24”x24”x60”

Power 1.5HP ? 0.5HP N/A

Cost $15,000 ? Not listedNot Listed, lease $375/month

Page 15: Student Initiated Project- Water Tunnel

Spec Source Specification (metric) Unit of Measure

Min/Max Value

Ideal Value

S1 CN6, CN9Can user see flow over test specimen? (Y/N) Y/N

S2 CN5, CN7, CN14 Flow measurement accurate to XX ft/s ft/s 0.05 ft/s .025 ft/s

S3 CN1, CN14Allows user to input speed? (Y/N) Y/N Y/N

S4 CN1, CN14Allows user to turn on and off system? (Y/N) Y/N Y/N

S5 CN10Test reaches steady state under XX minutes? min 1 min 0.5 min

S6 CN10 All water can be input into system within XX minutes? min 15 min 5 mins

S7 CN14 Speed of water is accurate to speed input within XX m/s? ft/s 0.05 ft/s .025 ft/s

S8 CN8, CN9 Horizontal flow in middle 75% of channel within XX range of speeds? ft/s .1 to 1 ft/s

Page 16: Student Initiated Project- Water Tunnel

Spec Source Specification (metric) Unit of Measure

Min/Max Value Ideal Value

S9 CN4, CN15 Is all of water kept within system during operation and storage(Y/N)? Y/N Y/N

S10 CN5, CN9, CN17 Water is circulated in a closed loop for

continuous operation? (Y/N) Y/N Y/N

S11 CN10 Flow visualizer can go from storage to water? (Y/N) Y/N Y/N

S12 CN9 Flow visualizer adequately mixes with water? (Y/N) Y/N Y/N

S13 CN5 Test setup can run continuously for XX min? min 15 min 30 min

S14 CN3, CN9, CN16 Test specimen is held in place with XX

force applied at top of specimen? lbf 2 5

S15 CN9, CN16 Able to vary angle of attack of test specimen by XX degrees from 0°? degrees

±90° in 6 increments

±90° continuous

S16 CN6, CN9 Does flow accurately show concepts of streamlines?

Y/N, survey

Y/N, survey

Page 17: Student Initiated Project- Water Tunnel

Spec Source Specification (metric) Unit of Measure

Min/Max Value

Ideal Value

S17 CN6, CN9Does flow accurately show vortices?

Y/N, survey

Y/N, survey

S18 CN6, CN9, CN12 Does flow accurately show flow

separation? Y/N, survey

Y/N, survey

S19 CN3, CN4, CN10, CN13 When initiated, can all water within the

system be drained within XX minutes? min 5 mins 2 mins

S20 CN3,CN4, CN10, CN11, CN13 When initiated, can all flow visualizer be

removed from system within XX minutes? min 5 mins 2 mins

S21 CN3, CN10, CN11 Accepts power from wall plug? Y/N Y/N

S22 CN2, CN3, CN5, CN11 Fully loaded structure with factor of safety

of XX? # 2 2

S23 CN10, CN12 Fits through standard doorway (width/height) in

<36" wide, <84" tall

S24 CN10, CN12 Can be transported from storage to classroom in less than XX minutes? min 5 mins 3 mins

Page 18: Student Initiated Project- Water Tunnel

House of Quality S3 S4 S22 S19 S20 S21 S14 S9 S10 S13 S16 S17 S18 S1 S2 S8 S12 S15 S5 S6 S11 S23 S24 S7

CN1 x x                                            CN2     x                                          CN3     x x x x x                                  CN4       x x     x                                CN5     x           x x         x                  CN6                     x x x x                    CN7                             x                  CN8                               x                CN9             x   x   x x x x   x x x            CN10       x x x                         x x x x x  CN11     x   x x                                    CN12                         x                      CN13       x x                                      CN14 x x                         x                 xCN15               x                                CN16             x                     x            CN17                 x                              

Page 19: Student Initiated Project- Water Tunnel

Project Staffing ME1:

Fluid analysis test section, inputs, outputs

Design any flow straightener

Select pump system ME2:

Design test specimen mount

Design/analyze 4 test specimens

Assist with structure

ME3: Design structure of

tunnel and supports Design drainage system Design structure for

transporting EE1:

Work with ME1 designing electronic controls for pump

Power supply Controls input and

output on display

Page 20: Student Initiated Project- Water Tunnel

Customer Feedback (me) If it can show

streamlines over different shapes, project successful

House of quality shows all tests useful/necessary and customer needs captured

All metrics are attainable if given appropriate budget

http://upload.wikimedia.org/wikipedia/commons/7/75/Examples_of_Airfoils.svg

Page 21: Student Initiated Project- Water Tunnel

Possible Future Projects/Uses Demos in class Lab experiments Develop new test

specimens Add pressure taps

and force sensors on test specimens

Mount camera and use computer for pathline tracking

http://www.interactiveflows.com/images/flow.gif

Page 22: Student Initiated Project- Water Tunnel

Questions?

http://nptel.iitm.ac.in/courses/Webcourse-contents/IIT-KANPUR/FLUID-MECHANICS/lecture-31/31-3_mechanics.htm