student training...

Student Training Program Preparing you for the industry and the world.

Prepared for: Student Training Program Prepared by: Sirius Motorsports 22 May 2018 Proposal number: SMIPL/18/Tech/3

SIRIUS MOTORSPORTS

STUDENT TRAINING / INTERNSHIP PROGRAM

Objective

To impart cutting edge automotive tech knowledge to students and helping them acquire skill sets and competencies that would give them an edge in the current job market.

Why Learn Calibration or Modelling

We live in a world where technology is changing by the minute and not being on top of new technology can mean life or death.

So while the entire automotive industry has moved from Carburettors to Fuel Injection and subsequently to Model based calibration methods, our educational curriculum is stuck with the initial days of fuel injection system.

Automotive technology has grown by leaps and bounds and it wouldn’t be untrue if we claimed that less than 50% of the car is today a mechanical system. Every other system is a electro-mechanical system being controlled by a state of the art computer.

So whether you are an engineer or a designer or a mechanic, unless you understand how the modern day automotive system works, you will not be able to survive in a competitive field. And this is exactly what our courses offer.

We teach you the basics in a way you can understand and then proceed on to explain the more technical aspects in a fun, project oriented way.

Why Choose Us • Technical Competency

We are a calibration company at heart. Engine calibrations are what we do. Our training programs are a reflection of that. We have over 10 years experience calibrating race cars, race bikes, developing ECUs for OEM applications, engine modelling experience on various two wheelers and four wheelers.

• Continuous Learning Centre We understand that Time is a very precious commodity. So our programs are not time bound. Which means, you can choose any course of your liking and pursue it anytime you want. We are open 7 days a week, from 9.00 AM till 9.00 PM. You don’t have to wait for a batch to start learning.

• Teaching Methodology We don’t follow a class room based method and very rarely use a slide show. Our entire content is modelled as a discussion with lots of case studies. So the entire time you are with us is one long two-way discussion where you learn by actively participating. Not by taking notes from a slide show.

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• Project Based Learning For the software trainings, the discussions are replaced with projects. Every project takes you a little bit higher on the learning curve. By the time the projects are completed, you would have acquired mastery in the software as well as the concepts being taught.

• Internship Letter As our trainings require that you do projects as well, we offer internship certificates for the time spent with us as well.

Course Venues Most of the basic courses are conducted in the following cities

• Chennai - Sirius Motorsports Office, Porur • Coimbatore • Cochin • Trivandrum

If you want any of the basic courses ( and select advanced courses ) to be conducted at your location ( college or town ), and if you have a minimum of 20 participants willing to attend the course, then please contact our sales team. We will ensure we conduct a training at your premises at the earliest possible.

How to Choose a Course? Refer to the career map in the next page and decide which stream you want to specialise in. Once you have completed the basic courses, you can choose any one of the streams and specialise in it. Most of our specialisation courses are offered only in Chennai right now. Please check with our team for more details.

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CAREER MAP

1.0 Foundation Classes These classes cover the following modules and are essential before proceeding with any of the advanced career paths. Though some courses can be skipped for the vehicle dynamics module, we suggest that the basic courses be taken up for better understanding of the whole system.

Who Can Take This Course • Any one with 12th standard pass, ability to understand english

Pre-Requisite • NIL. Course starts with the very basics of engines and covers up concepts from there on. No previous

experience with automobiles is needed.

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Course Modules / Overview

2.0 Control System Engineer

This career path helps you understand the more intricate aspects of how a Engine Control Unit (works) and how it can be modelled on a platform like Matlab / Simulink. The course is structured as a modular project driven course. Students bring their own copy of Matlab / Simulink ( Student’s Version available free of cost ) and start executing simple projects.

As new concepts are introduced, the projects start incorporating more complexities until an ECU model with most of the features of a current generation OEM ECU is built.

Students also learn to model an engine mathematically and incorporate it with their ECU model. This can be further used for simulating real world conditions.

Who Can Take This Course • Engineering students / graduates from Mechanical, Production, Automobile, EEE, ECE, CSE & IT

Pre-Requisite • Should have completed foundation course

• Should acquire a MATLAB student’s license and install it on their laptop

Description Duration (Days) Price Per Participant

Engine Management Systems & EFI Basics 2 ₹ 4,000

Advanced ECU concepts & Petrol Stand-Alone ECU Hands-On Tuning

5 ₹ 15,000

OEM petrol & diesel control system concepts, Bosch diesel & Petrol ECU study and hands on remapping, WinOls and EDCSuite

5 ₹ 15,000

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3.0 Engine Modelling The only course in India that trains you on Ricardo Wave, the industry leading 1D engine modelling suite. If engines are your passion - wether it be for academic research like alternative fuels, dual fuels or more practical considerations like hybrid power train or even a motorsport application, then Ricardo Wave is the answer to all your queries.

This career path helps you understand the intricate nature of an IC engine. Learn to use the state of the art 1D fluid dynamic modelling software “Ricardo Wave” to create a 1D model of the engine. Use this model and evaluate the performance of different intake and exhaust systems, cams and forced induction systems. Ricardo Wave is the industry standard engine modelling software that is used by all major OEMs around the world.

As the course progresses understand how emission control systems work and design and test various emissions control devices like EGR, Catalytic Convertor etc.,

It is possible to export the Ricardo Wave model of the engine into Matlab and do further tests working along with the Matlab ECU model as well.


Introduction to MATLAB & SIMULINK 1

Creating a simple control system with 1D inputs 1

Creating a simple model of a petrol IC Engine 1

Interfacing control system with engine model, simple inputs and outputs

2

Complexities 1 - Look up tables 2

Complexities 2 - Variable user input 2

Complexities 3 - Feedback from engine model 2

Complexities 4 - Control Strategy 2 3

Complexities 5 - Additional control strategies 5

Complexities 6 - High fidelity engine model 6

Complexities 7 - Control strategy 3 5 ₹ 15,000

30

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Who Can Take This Course

• Engineering students / graduates from Mechanical, Production, Automobile, EEE, ECE, CSE & IT

Pre-Requisite • Should have completed foundation course


4.0 Calibration Engineer Gone are the days of engineers building engines and ECUs and testing the systems on a bench or dyno. These days the entire automobile is designed on some modelling platform. The concept is created on a 1D modelling system. The control strategy and working is tested at a model level without any components actually being even designed.

Say a model of an engine can be created in half a day. This engine model can be interfaced with a ECU model and simulations can be run. Tests can be devised and the performance of both the engine and ECU can be evaluated.


Introduction to Ricardo Wave 1

Creating a single cylinder application 1

Creating a multiple cylinder engine 2

Designing intake systems 2

Designing exhaust systems 2

Valve train and cam design 2

Variable length intake systems 3

Forced induction systems 3

Engine exhaust after treatment 2

EGR systems 2

Final Project 10 ₹ 60,000

30

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If the system passes all necessary tests and requirements at the model stage, then its sent for actual design. This process of building a entire control system and testing it without actually physically designing them is called Model Based Calibration. Model Based Calibration uses Matlab / Simulink and Ricardo Wave concurrently to help you run a variety of tests.

You can let the system automatically calibrate your ECU model so that it satisfies certain emissions parameters or performance figures. Alternately you can run tests and re-iterate them by changing engine parameters in Ricardo Wave each time. What it means in practical terms is that a single engineer can now conceptualise an entire engine and power train combo, develop a control system for it, test it and validate it as well.

Who Can Take This Course • Engineering students / graduates from Mechanical, Production, Automobile, EEE, ECE, CSE & IT

Pre-Requisite

• Should have completed foundation course

• Should have completed Ricardo Wave Module

• Should have completed Matlab / Simulink Training


Description Duration (Days) Price Per

Participant

Introduction to MBC 1

Building a high fidelity test model 1

Developing a test plan 3

Designing experiments 3

Introduction to MIL testing 2

Running a MIL test with a simple parameter test 6

MIL testing repeated with added complexities 10

Making sense of data 4

Final Project 10 ₹ 15,000

40

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5.0 Vehicle Dynamics / Race Engineer

This is a dual purpose course. When taken as a stand alone course it offers you the skill sets required to be a vehicle dynamics specialist. When taken along-with the other courses, it’ll help you acquire skill sets needed to work as a race engineer.

This course is offered along with “The Alchemy Performance” run by Karthik & Prashanth Tharanisingh. Two of India’s most successful drivers. Karthik is a two time MRF Formula 1600 champion and the current VW Ameo Cup driver trainer. Prashanth is the Polo cup champion and has international race experiences under his belt.

The course combines theoretical vehicle dynamics along with practical showcase on a Driving Simulator. So participants learn about a concept, the immediately see it working on a driving simulator. This way combination of different parameters like camber, castor, toe settings, damper settings and tire pressures can be manipulated to change vehicle behaviour.

The other part of the course covers track driving and data analytics. You will learn how to data log various sensors in the car and analyse them and arrive at meaningful conclusions that can help you take decisions on vehicle setup.

Who Can Take This Course • Engineering students / graduates from Mech, Automobile and Production Departments

• Aspiring race car driver / student formula drivers

• Student formula chassis team leads

Pre-Requisite • NIL if looking at vehicle dynamics alone. We would suggest you to undertake the foundation course to

get a better understanding of the system as a whole. But not mandatory.

• Follow career path map if looking at a race engineer.

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Course Fees All the fees mentioned above are exclusive of GST

Course will have to be paid in full before commencing with a module

Course fees can be paid at our premises or online. For online payments, please get in touch with our sales team

Course fees once paid are non-refundable

Trainers Project Head & Lead Trainer - Mr Sajeeth

Module Lead & Trainer, Modelling & Simulation - Mr Yashwanth

Module Lead & Trainer, Modelling & Simulation - Mr Prathap

Trainer, Matlab & SImulink - Mr Siju Abraham

Trainer, Modelling & Simulation - Mr Sugundhan

Certification Course completion certificate for all participants

Certificate of merit for participants completing a written & practical test at end of course

Internship letter & certificates for participants undertaking project based learning courses

Courses conducted along with colleges will have certifications from the colleges as well


Vehicle Dynamics Theory & Practical Demonstration 3

Driver Training 1

Data Analytics & Vehicle Setup 2 ₹ 30,000

SIRIUS MOTORSPORTS

About Us

Sirius Motorsports (India) Private Limited was established in 2015 as a engineering consultancy services company. We have grown from being a engine calibration provider to being a OEM R&D partner working with clients such as Mahindra and Royal Enfield.

We are ISO 9001 certified and in the process of getting ourselves certified by ARAI and National Skill Development Council as well.

We are right now the only company in the whole of the country to offer technical trainings on engine management systems, calibration, engine modelling & simulations and MIL testing.

Our competency comes from the work and time we have spent working with OEMs and tier 1 R&D units.

Sirius Motorsports is headed by Mr Sajeeth, a mechanical engineer from PSG tech with 12 years experience in the automotive sector. The rest of our team members are all mechanical and automotive engineers from premier institutions across the country and have around 2-3 years experience working with OEMs on various technology and R&D related projects.

Our training curriculum and course delivery methodology has been developed over the last 2 years during the course of various trainings that we have provided. Our course delivery is also very much case study driven. Students are made to actively participate in activities and problem solving exercises that serve to further their understanding of concepts. Difficult concepts are broken down into simpler concepts or presented as a fun activity.

Most of our courses involve hands-on trainings as well. We provide students with the tools and a platform to further explore various concepts like ECU tuning, remapping, fault isolation and diagnostics. For this purpose we have a 2 wheeler / 4 wheeler inertial dyno installed at our training facility in Chennai.

Contact Us Please email or call us incase you have any further queries.

For General Enquiries

Siju Abraham, [email protected], 884-828-0941

Campus Connect Program

Sajeeth Kumar M M, [email protected], 999-433-6399

Address

Sirius Motorsports ( India ) Private Limited

1/15, Diamond street, NSC Bose Nagar, Poothapedu Main Road, Porur, Chennai 600 116

Social Media

www.facebook.com/siriusmotorsports #siriusmotorsports

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