studying the mechanical properties of composites made of kenaf-nylon 66 fabric, silica...
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Studying the Mechanical Properties of Compositesmade of Kenaf-Nylon 66 Fabric, Silica Nanoparticles,and Epoxy Resin
Masoud Alizadeh,1 Farshad Lohrasby,2 Ramin Khajavi,3 Naser Kordani,4 Hamid Reza Baharvandi,5
Moein Rezanejad6
1Department of, Textile Technology, Islamic Azad University, South Branch, Tehran, Iran
2Department of Textile Technology, Islamic Azad University of Arak, Arak, Iran
3Department of Textile Chemistry, Islamic Azad University, South Branch, Tehran, Iran
4Department of Mechanical Engineering, Amirkabir University of Technology, Tehran, Iran
5Department of Materials Engineering, Tehran University, Tehran, Iran
6Technical University of Mirza koochak, Guilan, Iran
In this study, the effect of the relationship betweenyarn material and yarn count tex on the mechanicalbehavior of plainly woven hybrid fabrics impregnatedwith Silica nanoparticles and Epoxy resin has beeninvestigated. First, various types of bicomponent andsingle-component fabrics with plain weaves are pre-pared using kenaf and Nylon-66 yarns with yarn texcount of 334 and 427. To prepare the composite, Silicananoparticles with a particle size of 200 nm aremechanically mixed into Glycol Polyethylene with amolecular weight of 200 along with Ethanol in propor-tions of 6:1. The weight percent of Silica particles inthe suspension has been selected as 60%. Using around edge indenter, the concentrated indentationforce test has been performed based on the 6264Dstandard to determine the strength of each fabric sam-ple. Then, by impregnating the mentioned fabrics withpolymer materials (Silica nanoparticles and epoxyresin) and performing the concentrated force testsagain, it is found that the hybrid fabrics with a yarn texcount of 427 and impregnated with polymer materialenjoy the highest shear thickening properties. POLYM.COMPOS., 00:000–000, 2014. VC 2014 Society of PlasticsEngineers
INTRODUCTION
The increase in environmental awareness throughout
the world is influenced to a large extent by the engineer-
ing and design of various materials.
The growing interest in the use of natural materials is
due to a higher concern for environmental issues such as
recycling and environmental safety. Presently, artificial
fibers such as glass, carbon, and Aramid are extensively
used in composites based on polymer material, due to
their high strength and toughness [1]. However, these
fibers have serious drawbacks in terms of decomposition,
production cost, recycling, and health hazards [2].
Recent research reveals that the use of natural fibers has
been increasing in plant composites. In fact, comparisons
of natural fibers and synthetic fibers that we will find natu-
ral fibers have better properties. In certain case have biode-
gradability, part of renewable resources and for produce
they do not require much energy. While the one-piece com-
posite made of synthetic fibers material after finishing it is
life remains in nature, even this problem remains by burn-
ing a piece of composite. So we can stay that in the future
the natural fibers are a good alternative to synthetic fibers.
Natural fibers such as hemp, flax, and kenaf have been
known as good candidates for the reinforcement of com-
posites [3, 4]. The successful use of these fibers depends
on their structural and mechanical properties. These char-
acteristics depend on the location where these plants
grow, the climatic conditions, and the age of the plants.
Correspondence to: Masoud Alizadeh;
e-mail: [email protected]
DOI 10.1002/pc.23224
Published online in Wiley Online Library (wileyonlinelibrary.com).
VC 2014 Society of Plastics Engineers
POLYMER COMPOSITES—2014
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These factors determine the coefficients of the fibers’
properties [2–4]. Moreover, the increase in the mechani-
cal properties of natural fibers depends on the amount of
cellulose contained in the structure of those fibers, which
can be observed in Table 1 [2–4].
By modifying the makeup of these fibers, the research-
ers are trying to arrive at a suitable combination of fibers
and resin that enhances the strength and effectiveness of
the obtained composite in order to secure an appropriate
and sure position in the composite industries market [3].
Low weight, high modulus, nontoxicity, low energy
consumption during production and Carbon Dioxide
absorption during the growth are the important character-
istics of these types of natural fibers [5, 6].
However, natural fibers have certain flaws in some of
their properties. The structural components of natural
fibers, including cellulose, lignin, pectin, and ash, can
absorb moisture from the surrounding environment, which
will lead to weak bonds between them and polymer mate-
rial [7]. Therefore, in addition to the chemical structures
of fibers and different matrixes, the weakness in the
attachment location of the two material phases can deteri-
orate the mechanical properties of the composite material.
Hence, special chemical treatment is needed on the sur-
face of natural fibers. This treatment is normally carried
out by applying chemical materials that can react with
fiber structure and modify its constituents so that the
fibers become less inclined to absorb moisture and more
adapted to polymer matrix [5]. Modifying the bonds
between the surfaces of fibers and matrix can improve the
mechanical properties of the composite [8].
Wambua et al. investigated the ballistic properties of
polypropylene composites reinforced by hemp, flax, and
kenaf fibers produced by the hot pressing technique. They
also explored the ballistic performance of composites
reinforced by steel plates (bonding steel plates to front
and back surfaces of the composite). They showed that
the ballistic limit of composites made of natural fibers
increases nonlinearly by increasing the thickness and sur-
face density. Flax composites had higher energy absorp-
tion relative to kenaf and hemp composites. Due to the
fragility and lower strength of their fibers, kenaf compo-
sites showed the lowest kinetic energy absorption
capacity. By adding the steel plate layers, the ballistic
properties of hemp composites improved [9].
Cheeseman, Bogetti, and Cuniff stressed that the fabric
structure, number of fabric layers, surface density (g/m2),
interaction between fabric layers, friction between fibers,
boundary conditions, and the friction between fibers and pro-
jectile are important factors in the absorption of impact
energy by high-tenacity fabrics [10, 11]. Gadow and Niessen
[12] demonstrated that ceramic coating by plasma on the uti-
lized fibers enhances the performance of the composite panel.
Ahmad et al. [13] maintained that a natural latex coating
on high-modulus fabrics increases the ballistic performance
of the fabricated panel. Lee et al. [14] found out that saturat-
ing the fabric with a shear thickening fluid, without increas-
ing the thickness and stiffness of the fabric, improves the
strength and tenacity of the resulting composite.
The goal of this study is to make a high-strength,
impact-resistant, and low-cost composite that can be a
good substitute for composites made of ceramic and Kev-
lar, carbon or glass fibers. First, the hybrid fabrics (Kena-
fand Nylon 66) and the plain Kenaf fabric are
impregnated with the composite made of silica nanopar-
ticles and epoxy resin and then, by conducting the con-
centrated indentation force test, the mechanical properties
of each sample are investigated. As the concentrated load
is applied to the fabric surface, it creates tensile force in
the yarns, and consequently, the concentrated load
changes into a nonconcentrated load. The force dissipation
capacity of the composite fabric depends on different fac-
tors including the fabric material (fiber material), type of
fabric weave (interweaving of warp and weft yarns), yarn
tex count, yarn density, material type of the impacting
object, velocity of impact, and the number of fabric layers.
The overall purpose of this article is investigating
strength of hybrid fabrics in relationship between gender and
yarn count. This issue was discussed that the addition of
polymer to fabric increases the amount of energy absorption.
EXPERIMENTAL TESTS
Material
High-Tenacity Fabrics. In this research, two types of
fabrics, one woven of all kenaf fibers and the other woven
of kenaf fibers (as warp yarns) and Nylon-66 fibers (as
weft yarns), have been used to make the composite. It is
notable that, in weaving this fabric, Nylon-66 fibers with
two different tex count s have been utilized. The specifica-
tions of the mentioned fabrics have been listed in Table 2.
In order to make the fabric hydrophilic to better absorb
the material, the hydrophobic surface of kenaf fibers are
treated with alkali material to create a good compatibility
between the fibers, nanocomposite fluid and epoxy resin.
Reasons for Presaturated With Alkalis.
1. The natural fiber surface is hydrophobic after the presaturated
operation, the rate of moisture absorption of shear thickening
fluid and epoxy resin increases.
2. Because the weighted density of natural fibers is much higher
than synthetic fibers. In presaturated process, materials like
ash, lignin, and pectin separated from natural fibers and the
cellulose is left alone. This action increases the mechanical
TABLE 1. Percentage of the main component of natural plant fibers.
Fiber Cellulose (%) Lignin (%) Pentosan (%) Ash (%)
Ramie 70–91 2–4 5–8 2–4
Kenaf 44–57 15–19 22–23 2–5
Jute 45–63 21–26 18–21 0.5–2
Seed flax 43–47 21–23 24–26 5
Hemp 57–77 9–13 14–17 0.8
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properties of the fibers eventually will lead to weight loss in
the final composite.
By impregnating the kenaf fibers with alkali material,
impurities such as ash, lignin, and pectin are separated
from the fibers. So, the fabric is immersed in Acetone
solution for 60 min. Then the sample is taken out of the
acetone solution and left at room temperature for 48 h to
completely dry out.
Polymer Material. Glycol Polyethylene 200 made by
Merck of Germany was used as the carrier fluid and 200
nm spherical Silica particles were utilized as the solid
part of the polymer medium.
Epoxy resin LE-828 and Hardener 1150 (with resin-to-
hardener proportion of 4:1). Amount of the hardener 1 gr
and epoxy resin 4 gr have selected.
Synthesis of Polymer Material From Silica Nanoparticles
The nanocomposite fluid made of 60 wt% Silica nano-
particles and 40 wt% Glycol Polyethylene is mixed with
Ethanol in proportions of 6:1. Then the solution is thor-
oughly mixed in a homogenizer device (Model: Turrax
T50 Basicultr) for 20 min at a rotation speed of 5,000
rev/min as shown in Fig. 1a and then placed into the
ultrasound device (Model: BANDELIN 3200) as shown
in Fig. 1b. The ultrasound equipment uniformly disperses
the particles into the solution by imparting sonic energy
to the solution for about 60 min. During this time, 20
kHz of acoustic energy has been applied to the particles
by the ultrasound machine (2 pulses/s). It should be men-
tioned that all the stages of preparing the solution from
Silica nanoparticles have been carried out at the tempera-
ture of 15�C.
Making the Composite From Silica Nanoparticles
First, the fabrics are cut into 152 3 152 mm2 samples
and then each sample is immersed in acetone solution for
60 min. Then the sample is taken out of the acetone solu-
tion and left at room temperature for 48 h to completely
dry out. The fabric is immersed for 1 min in the fluid of
Silica nanoparticles and Glycol polyethylene that has
been diluted by Ethanol. After removing the fabric from
the solution, we use a steel roller to apply an equivalent
pressure of 12 kg to the surface of the fabric. This drives
out the excess material from the fabric and causes the
nanoparticles to thoroughly permeate the surface of the
fibers. Then the sample is hung at room temperature for
48 h so that the ethanol is evaporated.
Making the Composite From Epoxy Resin
In samples impregnated with epoxy resin, the fabric is
treated for 24 h with 1% Silane (1 cc Silane in 99 cc
Ethanol). Silane is used as a chemical binder or adapting
agent to improve the continuity and adhesion between the
fibers and the thermoset matrix. After the fabric is
TABLE 2. Specifications of fabrics used in making the composites.
Yarn count (tex) material Density (10 cm)
Fabric type Weave type Warp Weft Warp Weft Warp Weft Weight (g/m2)
Kenaf fabric Plain 1519 507 Kenaf Kenaf 37 34 724
Hybrid fabric Plain 1519 427 Kenaf Nylon-66 41 29 744
Hybrid fabric Plain 1519 334 Kenaf Nylon-66 43 31 740
FIG. 1. Equipment used to prepare the polymer material from Silica nanoparticles; (a) Homogenizer device,
(b) Ultrasound device. [Color figure can be viewed in the online issue, which is available at wileyonline
library.com.]
DOI 10.1002/pc POLYMER COMPOSITES—2014 3
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impregnated with Silane, the sample is dried at a temper-
ature of 60�C for 20 min, and then a hairbrush is used to
spread the epoxy over the fabric. Images of specimens
are in Figs. 2 and 3. Scanning electron microscope (SEM)
image of fabric impregnated with the shear thickening
fluid with 60 wt% concentration of Silica nanoparticles at
different magnification are in Figs. 4, 5.
TEST CONDITIONS
Quasi-Static Puncture Test
In this study, the strength and tenacity of single-
component and bicomponent fabrics with simple weaves
made of kenaf and Nylon-66 fibers has been investigated
experimentally. The samples have been prepared as
untreated fabrics and fabrics impregnated with shear
thickening fluid and epoxy resin. The square fabrics are
placed as a single layer between two steel frames 40 mm
thick and with 200 mm sides. The diameter of the interior
circle in the middle of two metal plates is 127 mm. As
shown in Fig. 6, these two plates are attached to each
other by means of four bolts, and a circular O-ring is
used to fill the gap between the sample and the frame
and to prevent the fabric from slipping during the test.
The concentrated force test has been performed based
on the D66264 standard by the INSTRON device
(Model: 8502) at a speed of 6 mm/min. In this test, to
exert the concentrated load on a the surface of a 152 3
152 mm2 square fabric, a steel round-edged indenter
with the cylinder diameter of 12.7 mm and the edge
length of 25 mm has been used. Based on the mentioned
standard, the thicknesses of the samples should not differ
by more than 0.1 mm. The test has been repeated five
times for each sample. The round-edged indenter tool
used for applying the concentrated force and device
used for the concentrated force test are shown in Figs. 7
and 8.
The following procedure was implemented to get the
weights of the untreated sample and the fabric samples
impregnated with the shear thickening fluid and epoxy
resin:
First, the untreated fabric sample was placed inside an
oven at a temperature of 60�C for 10 min and then it
was placed inside a Silica gel chamber for 5 min. After
that, the weight of the sample was measured. These steps
were repeated until a constant weight was obtained. In
this way, the weight of the untreated sample and conse-
quently the weight of the sample impregnated with the
fluid containing the Silica nanoparticles are obtained
(Table 3).
FIG. 2. Images of Kenaf fabrics; (a, b) Plain (untreated) kenaf, (c, d) Kenaf impregnated with Silica nano-
particles/Glycol polyethylene, (e) Kenaf treated with epoxy resin (magnification up to 340). [Color figure
can be viewed in the online issue, which is available at wileyonlinelibrary.com.]
4 POLYMER COMPOSITES—2014 DOI 10.1002/pc
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RESULTS AND DISCUSSION
Results and Discussion Regarding the ConcentratedForce Test
In Fig. 9, the effect of the epoxy resin and nanofluid
on the increased penetration resistance of kenaf fabric is
evaluated. Through a close examination of this figure, it
can be realized that both the shear thickening fluid and
epoxy resin prevent the sliding and slipping of the fibers,
but the effect of the epoxy resin is greater than that of
the thickening fluid. The reason for this discrepancy is
the mechanism by which each of these materials act
on the fibers. The shear thickening fluid prevents the
FIG. 3. Images of hybrid fabrics; (a, b) Plain (untreated) hybrid fabric, (c, d) Hybrid fabric impregnated
with Silica nanoparticles/Glycol polyethylene, (e) Hybrid fabric treated with epoxy resin (magnification up to
340). [Color figure can be viewed in the online issue, which is available at wileyonlinelibrary.com.]
FIG. 4. SEM image of fabric impregnated with the shear thickening
fluid with 60 wt % concentration of Silica nanoparticles at a magnifica-
tion of 1006.
FIG. 5. SEM image of fabric impregnated with the shear thickening
fluid with 60 wt % concentration of Silica nanoparticles at a magnifica-
tion of 4022.
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slipping of the fibers by increasing the friction between
them and also prevents the tearing and rupture of fibers
by the accumulation of particles at the point of impact;
while the epoxy resin, through having superior mechani-
cal properties, increases the breaking strength of the
fibers and also prevents the fibers from sliding by stick-
ing them together. Thus, in the sample impregnated with
the shear thickening fluid, the penetrating object ulti-
mately passes through the sample fabric by sliding and
pushing away and also tearing the fibers. In the sample
treated with epoxy resin, since it is not possible to cause
the fibers to slip and slide, the penetrating object can
only penetrate the composite sample by tearing and
breaking the fibers.
Figure 10 shows the effects of epoxy resin and shear
thickening fluid on the penetration resistance of hybrid
fabrics made of Nylon yarns with tex count s of 34 and
427. In the hybrid fabric impregnated with polymer mate-
rial, Nylon fibers in combination with kenaf fibers are
able to improve the penetration resistance; because the
Nylon fibers, as a backup to kenaf fibers, prevent the
tearing of the kenaf fibers by distributing the energy of
impact over the fabric surface; and also the kenaf fibers,
by creating friction, prevent the Nylon fibers from slip-
ping and sliding. Conversely, the shear thickening fluid
also helps increase the friction between the fibers. Ulti-
mately, all these factors together lead to the increase in
the breaking strength of fibers. As anticipated, in this
hybrid fabric also, the highest resistance is observed in
the sample treated with epoxy resin. The concentrated
force test on the fabrics by means of the round-edged
indenter is shown in Fig. 11.
As is observed in Fig. 12, the effects of epoxy resin
and nanofluid can be clearly seen. Left figures (a1, b1)
are front and right figures (a2, b2) are rear of the sam-
ples. In the untreated fabric samples, more slipping can
be observed in the yarns. Thus, by pushing away the
yarns, the indenter creates a hole in the untreated sample.
However, in the samples impregnated with Silica nano-
particles and epoxy resin, due to the increased friction,
the amount of slippage is reduced and all the yarns
engaged with the indenter resist the force of impact to the
point of rupture. The concentrated force test on the
single-layer hybrid fabric (using 427 tex Nylon yarns) by
means of the round-edged indenter is shown in Fig. 13.
By analyzing the data, we can clearly realize that, in
addition to polymer material, other factors such as fiber
material (properties of fibers) and yarn tex count are also
effective in the improvement of penetration resistance.
By examining the tested fabrics more closely, we see
that the untreated kenaf fabric shows the highest
FIG. 6. Steel frame for holding the fabric in the concentrated indenta-
tion force test. [Color figure can be viewed in the online issue, which is
available at wileyonlinelibrary.com.]
FIG. 7. The round-edged indenter tool used for applying the concen-
trated force.
FIG. 8. INSTRON-8502 device used for the concentrated force test.
[Color figure can be viewed in the online issue, which is available at
wileyonlinelibrary.com.]
TABLE 3. Weights of the sample before and after impregnation with
polymer material, in the concentrated force test (Weight
(152*152 mm2)).
Fabric type Untreated
Shear
thickening fluid
Epoxy
resin
Kenaf fabric 14.8 26 36.1
Hybrid fabric count (tex) 334 15.8 25.5 36.5
Hybrid fabric count (tex) 427 15.1 25.1 36.3
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resistance; however, with the addition of polymer materi-
als to the fabrics, the highest penetration resistance is
observed in the hybrid fabric sample with yarn tex count
427. Another significant issue in this study is the way the
indenter penetrates the untreated samples. In kenaf fabric
samples, it is observed that the indenter has completely
torn the kenaf fibers; but in the test of the hybrid fabric,
after breaking the kenaf fibers, the indenter has pushed
away the Nylon fibers and passed by them, causing the
least amount of damage. It should be noted that the fabric
resistance against the indenter increases as Nylon fibers
with lower tex counts are used in the untreated hybrid
fabrics; in other words, there is less slippage in higher
capacity Nylon fibers.
In single-layer composite samples, when the penetrat-
ing object pushes on the surface of the hybrid fabric, its
penetration is resisted by both the Nylon and kenaf yarns
together. Since kenaf has a lower resistance compared to
the Nylon fiber, the load applied on kenaf yarns are trans-
ferred to the Nylon weft yarns and, in this way, the
imparted energy is distributed in the fabric. As the yarn
tex count increases in a hybrid fabric, the impact energy
is distributed over a vaster surface. Consequently, the
Nylon fibers play a more effective role in resistance
against penetration, and instead of slipping; they resist to
the point of rupture and also improve the distribution of
energy through the fabric.
The concentrated force test was conducted on single-
component and bicomponent fabrics with two layers (with
the layers rotated 0� and 90� relative to each other). In
this investigation, the effects of polymer materials (nano-
fluid and epoxy resin) were also considered. The first
sample consisted of a two-layer untreated fabric, and the
second sample consisted of one layer of fabric treated
with epoxy resin (as the upper layer) and another layer of
fabric impregnated with nanofluid (as the lower layer). It
should be mentioned that the layers impregnated with
nanofluid are dried and then added to the layers treated
with the epoxy resin. Obviously, the resistance of the sec-
ond sample will be much higher than that of the plain
(untreated) fabric sample.
When the intender exerts the force of impact to the
first layer (treated with epoxy), this layer transfers the
load to the backup layer (treated with nanofluid). Since
the second layer is more flexible compared to the first
layer, it distributes the applied force over a larger area,
and this leads to an increase in penetration resistance.
Thus, the resistance to penetration in two-layer fabrics
treated with polymer material is considerably higher than
FIG. 9. The concentrated force test on the single-layer kenaf fabric by
means of the round-edged indenter. [Color figure can be viewed in the
online issue, which is available at wileyonlinelibrary.com.]
FIG. 10. The concentrated force test on the single-layer hybrid fabric
(using 334 tex Nylon yarns) by means of the round-edged indenter.
[Color figure can be viewed in the online issue, which is available at
wileyonlinelibrary.com.]
FIG. 11. The concentrated force test on the fabrics by means of the round-edged indenter; (a) Single-layer
hybrid fabric with kenaf/nylon yarns, (b) Single-layer kenaf fabric. [Color figure can be viewed in the online
issue, which is available at wileyonlinelibrary.com.]
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that in untreated two-layer fabrics. The concentrated force
test on the two-layer kenaf fabric by means of the round-
edged indenter is shown in Fig. 14.
An interesting point is that, in testing the untreated
two-layer kenaf fabric and hybrid fabric, a higher resist-
ance is observed in the kenaf fabric sample. This can be
attributed to an increased friction between fibers and
indenter surface and between the fibers themselves, which
causes the kenaf fibers to resist to the point of breaking;
whereas in the untreated hybrid fabric sample, with the
increase of the applied force, the Nylon fibers slip and
cannot put up an ultimate resistance.
In the two-layer composite samples, as the penetrating
object impacts the surface of the hybrid fabric, the force
is exerted first to the hard epoxy composite front layer,
which transfers it to the more flexible back layer to
spread it over a larger area. Since this is a two-layer sam-
ple and the number of involved Nylon yarns is twice that
of the single-layer case, it can be concluded that the com-
posite containing the hybrid fabric has an increased resist-
ance against indenter penetration relative to the kenaf
composite sample. The concentrated force test on the
two-layer hybrid fabric (using 334 and 427 tex Nylon
yarns) by means of the round-edged indenter is shown in
Figs. 15 and 16. Thicknesses of the sample in (mm)
before and after impregnation with polymer material, in
the concentrated force test are in Table 4.
FIG. 12. Effects of epoxy resin and nanofluid (a1, b1) are front, (a2, b2) are rear of the samples. [Color
figure can be viewed in the online issue, which is available at wileyonlinelibrary.com.]
FIG. 13. The concentrated force test on the single-layer hybrid fabric
(using 427 tex Nylon yarns) by means of the round-edged indenter.
[Color figure can be viewed in the online issue, which is available at
wileyonlinelibrary.com.]
FIG. 14. The concentrated force test on the two-layer kenaf fabric by
means of the round-edged indenter. [Color figure can be viewed in the
online issue, which is available at wileyonlinelibrary.com.]
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In this research, first, a kenaf fabric sample and, then,
hybrid fabric samples with Nylon yarn tex count s of 334
and 427 underwent impact tests by the quasi-static con-
centration force test. Then, by adding the Silica nanofluid
(shear thickening fluid) and epoxy resin to the samples,
the tests were repeated.
After obtaining the results of the tests and comparing
them with each other, it was found that in the untreated
samples, the highest penetration resistance belongs to the
kenaf fabric. The reason for this is the fiber–fiber and
fiber-indenter frictions which cause an increased friction
and engagement between the yarns and indenter in the
sample made of kenaf. In the hybrid fabrics, although the
weft yarns are made of Nylon and have a high breaking
strength, but due to the slippery nature of Nylon fibers,
the mentioned strength is not fully developed and these
fibers slip past the indenter. However, with the use of
polymer material, the Nylon fibers too fully engage the
indenter and resist its penetration to the point of rupture.
That is why the fabric sample containing the 427 tex
Nylon yarns, after being treated with the polymer mate-
rial, displays the highest resistance against penetration.
An interesting point is that, after using the nanofluid
and epoxy resin in the two-layer composite samples, the
resistance against indenter penetration increases in the
kenaf composite sample, hybrid sample with the 334 tex
Nylon yarns and the hybrid sample with the 427 tex
Nylon yarns by 11%, 17% and almost 37%, respectively.
Based on the analyses performed on the results of con-
centrated force tests, there is a large difference in the per-
cent increase of penetration resistances in the kenaf
composite sample, from the case in which fluid with
Silica nanoparticles is used to the case where epoxy resin
is used; however, this difference is less pronounced in the
hybrid fabric. This means that, in the composites made of
hybrid fabrics treated with nanofluid, a higher growth in
penetration resistance has been observed relative to the
composite sample made of kenaf. Because by accumulat-
ing the particles at the point of impact and by increasing
the amount of abrasion, this nanofluid has been able to
reduce the degree of slippage of Nylon yarns in the
hybrid fabrics.
In this study, the general effect of friction on the
resistance of fabrics against indenter penetration was
investigated and it was determined that this penetration
resistance depends on factors such as the friction between
the steel indenter and fabric, friction between fibers them-
selves and the type of fibers. The results of the above-
mentioned test on the sample treated with nanofluid
indicate the increased resistance of this sample relative to
the untreated sample due to the accumulation of particles
at the impact location and also the increase in the fiber-
on-fiber sliding resistance at junctions where the fibers
cross one another. In other words, the nanofluid modifies
the abrasion existing between the internal fibers and the
friction between the yarns themselves. Since the fabric
has a taffeta type weave, there are more upper and lower
points on the yarns that form the fabric, and this facili-
tates the distribution of the applied force over a larger
surface and, therefore, the absorption of a greater force.
It should be mentioned that in the concentrated force
test, the types of yarns, nanofluid and epoxy resin have a
significant effect on the resistance against indenter pene-
tration; however, with the change of yarn tex count in the
hybrid fabric, they show little effect on the increase of
penetration resistance.
FIG. 15. The concentrated force test on the two-layer hybrid fabric
(using 334 tex Nylon yarns) by means of the round-edged indenter.
[Color figure can be viewed in the online issue, which is available at
wileyonlinelibrary.com.]
FIG. 16. The concentrated force test on the two-layer hybrid fabric
(using 427 tex Nylon yarns) by means of the round-edged indenter.
[Color figure can be viewed in the online issue, which is available at
wileyonlinelibrary.com.]
TABLE 4. Thicknesses of the sample in (mm) before and after impreg-
nation with polymer material, in the concentrated force test.
Fabric type Untreated
Shear
thickening
fluid
Epoxy
resin
Kenaf fabric 1.66 1.68 1.64
Hybrid fabric count (tex) 334 1.65 1.67 1.63
Hybrid fabric count (tex) 427 1.61 1.64 1.59
DOI 10.1002/pc POLYMER COMPOSITES—2014 9
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CONCLUSIONS
The research outlined in this article has reached the
following conclusions:
1. The highest resistance against penetration in the untreated
fabrics is displayed by kenaf fabrics. The next highest
penetration resistance belongs to the hybrid sample con-
taining the 334 tex Nylon yarns. As the yarn tex count
goes up in the hybrid fabric, the slippage of yarns increase
during the impact of the indenter with the surface of fab-
ric and, on the contrary, as the tex count becomes smaller,
the amount of slippage diminishes.
2. The highest resistance to penetration in the presence of
Silica nanoparticles and epoxy resin is displayed by the
hybrid sample containing the 427 tex Nylon yarns. In
these conditions, with the increase of Yarn tex count, the
resistance against indenter penetration increases as well.
3. The fabric sample impregnated with fluid containing
Silica nanoparticles has a lower penetration resistance
than the sample treated with epoxy resin.
4. Natural fibers display less slippage compared to manmade
fibers. This is because there is more friction and entangle-
ment between natural fibers than between artificial fibers.
5. The degree of increase of penetration resistance in the
kenaf fabric, from the untreated sample to the sample
treated with fluid containing Silica nanoparticles is less
than that in the hybrid fabric under the same conditions.
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10 POLYMER COMPOSITES—2014 DOI 10.1002/pc