successful start of new biomass fired co-generation plant · fired facility of similar size. it...

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T he Helius CoRDE biomass plant in Spreyside, provides for costs savings by more efficient energy use while supplying steam for production, injecting electricity to the national grid, and saving 64,000 tonnes of CO2/year. Successful reliability and performance tri- als have taken place at the Helius CoRDe plant in Rothes, a joint venture between renewables specialist Helius Energy, the Combination of Rothes Distillers (Cord) and Rabo Project Equity, a division of Netherlands-based Rabobank that specialises in backing renewable projects. Operations have officially started at the plant that produces 8.4 MWe, enough elec- tricity to power 9000 homes, 73.2 tons per hour of pot ale through the evaporator plant and liquid animal feed from the by- products of whisky distilling. The plant conditions and burn solid residues from the malt whisky distilling process, known as draff, together with clean wood. Annual fuel input will be approxi- mately 115,000 tons of wet draff from local distilleries and 60,000 tons of uncontami- nated wood chips. Power will be exported to the grid and heat will be utilised for draff fuel drying as well as the whisky process. The plant will generate revenues from index-linked gate fees received for processing distillery residues, elec- tricity sales and sales relating to the plant's Renewables Oblig-ation Certificate (ROC). Income will also flow from the sale of pot or Spey ale syrup to the animal feed market, largely throughout the UK. The plant, which employs 22 staff in a town of 1500 people, has been supplying the grid over the course of its commissioning phase in recent months. CHP Project Aalborg Energie Technik (AET) was appointed by Helius Energy for the complete turnkey design, supply, erection and commissioning of the biomass CHP project. This incorpo- rated all elements of the plant from fuel reception, handling and storage systems through to flue gas treat- ment system only with the exception of civil works below ground level. At the heart of the plant are the AET Combustion System and AET boiler. The unique AET fuel dos- ing and combustion tech- nology provides the optimal combustion conditions and results in low emissions, high boiler efficiencies, high plant availability and low maintenance costs. Helius, whose main shareholders include land owner Alastair Salvesen, who holds a 25.79% stake, Angus MacDonald and family (17.7%) and Stagecoach co-founder Ann Gloag (9.78%), says it would save about 46,000 tons of carbon dioxide a year, compared with a coal- fired facility of similar size. It also expects to reduce a further 18,000 tons of CO2 a year by closing the existing gas-fired Cord facility at the same site. Second Biomass Plant The Helius CoRDe plant is the second biomass plant built by AET in the UK. The first was a 15 MWe power only plant at Western Wood in Port Talbot in Wales. This has been operating very successfully since 2008 utilising clean wood and recycled wood, showing very high performance and availability fig- ures. According to Frank Lund, sales man- ager at AET, it is obvious that compa- nies in the food and drink industry will increasingly look into the option of using co-generation in order to improve competitiveness: Obtain a higher energy efficiency • Turn traditional waste streams into revenue Reduce carbon footprint • Support the companies sustainability policies For further details contact Frank Lund, AET Sales Manager on + 45 96 32 86 00. Successful Start of New Biomass Fired Co-generation Plant 14 FOOD & DRINK BUSINESS EUROPE, AUGUST/SEPTEMBER 2013

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Page 1: Successful Start of New Biomass Fired Co-generation Plant · fired facility of similar size. It also expects to reduce a further 18,000 tons of CO2 a year by closing the existing

The Helius CoRDE biomass plant inSpreyside, provides for costs savings by

more efficient energy use while supplyingsteam for production, injecting electricityto the national grid, and saving 64,000tonnes of CO2/year.

Successful reliability and performance tri-als have taken place at the Helius CoRDeplant in Rothes, a joint venture betweenrenewables specialist Helius Energy, theCombination of Rothes Distillers (Cord)and Rabo Project Equity, a division ofNetherlands-based Rabobank that specialisesin backing renewable projects.

Operations have officially started at theplant that produces 8.4 MWe, enough elec-tricity to power 9000 homes, 73.2 tons perhour of pot ale through the evaporatorplant and liquid animal feed from the by-products of whisky distilling.

The plant conditions and burn solidresidues from the malt whisky distillingprocess, known as draff, together with cleanwood. Annual fuel input will be approxi-mately 115,000 tons of wet draff from localdistilleries and 60,000 tons of uncontami-

nated wood chips. Power will beexported to the grid and heat will beutilised for draff fuel drying as well asthe whisky process.

The plant will generate revenuesfrom index-linked gate fees receivedfor processing distillery residues, elec-tricity sales and sales relating to theplant's Renewables Oblig-ationCertificate (ROC). Income will alsoflow from the sale of pot or Spey alesyrup to the animal feed market,largely throughout the UK.

The plant, which employs 22 staffin a town of 1500 people, has beensupplying the grid over the course ofits commissioning phase in recentmonths.

CHP ProjectAalborg Energie Technik (AET) wasappointed by Helius Energy for thecomplete turnkey design, supply,erection and commissioning of thebiomass CHP project. This incorpo-rated all elements of the plant from

fuel reception, handlingand storage systemsthrough to flue gas treat-ment system only with theexception of civil worksbelow ground level.

At the heart of the plantare the AET CombustionSystem and AET boiler.The unique AET fuel dos-ing and combustion tech-nology provides the optimalcombustion conditions andresults in low emissions,high boiler efficiencies,high plant availability andlow maintenance costs.

Helius, whose mainshareholders include landowner Alastair Salvesen,who holds a 25.79% stake,Angus MacDonald andfamily (17.7%) andStagecoach co-founder AnnGloag (9.78%), says itwould save about 46,000tons of carbon dioxide ayear, compared with a coal-fired facility of similar size.

It also expects to reduce a further 18,000tons of CO2 a year by closing the existinggas-fired Cord facility at the same site.

Second Biomass PlantThe Helius CoRDe plant is the secondbiomass plant built by AET in the UK.The first was a 15 MWe power onlyplant at Western Wood in Port Talbotin Wales. This has been operating verysuccessfully since 2008 utilising cleanwood and recycled wood, showing veryhigh performance and availability fig-ures.

According to Frank Lund, sales man-ager at AET, it is obvious that compa-nies in the food and drink industry willincreasingly look into the option ofusing co-generation in order to improvecompetitiveness:• Obtain a higher energy efficiency• Turn traditional waste streams into

revenue• Reduce carbon footprint• Support the companies sustainability

policiesFor further details contact Frank

Lund, AET Sales Manager on + 45 96 3286 00. ❏

Successful Start of New Biomass FiredCo-generation Plant

14 FOOD & DRINK BUSINESS EUROPE, AUGUST/SEPTEMBER 2013