sugarnpower consulting private ltd. · feasibility and detailed ... a time management system to...
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SUGARNPOWER CONSULTING PRIVATE LTD.
Established in 2009
Consortium of engineering project & factory professionals specializing in :
Sugar plant & machinery
Biomass power plant
Pulp / Paper / Packaging
Distillery – molasses & syrup based
Automation
Process & Factory optimization
Efficiency improvements & energy minimization
Stand alone & back end sugar refineries.
Feasibility studies & bankable DPRs.
Energy Audits
Total Manpower : 18+
Projects Undertaken :10+
Successful completion of green field projects : 3
Countries worked for : 5+
Corporate office : 4800 sq. ft
About Us
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To be the best project management company with simplicity in project
reports and efficiency in executions.
Vision
To be the best consultancy firm in our segment.
To provide simple focused and value added consultancy for our clients.
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Be a “ Concept to commissioning “ solution provider.
Mission
To build Sugarnpower a global brand by creating a network and
infrastructure for delivering Quality Services as per internationalstandards.
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Keep pace with technology and changing needs of industry – work
towards continual development.
Quality Policy
To provide design, engineering, project management and inspection
consultancy services in most professional and ethical manner– customers delight.
Provide value for money - offer efficient & effective solutions at optimal cost.
Be responsive – quick resolution to customer query.
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Global Presence of SugarnPower
….Journey continues as we
keep exploring new geographies.
INDIA
UGANDATANZANIA
KENYA
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• Good professionals to understand intricacies of green field & brown field industrial
projects & services.
• Strength in operations.
• Comprehensive understanding of the project objectives and surrounding
environment.
• Young and energetic team with out of box thinking.
• Decisive and dedicated team backed and hand held by experienced Professionals.
• Simplistic approach - crisp relevant documentation.
• Value for money solutions - practical hands on approach.
• We provide tailor made professional solutions & services to clients.
• A responsive service delivery capability - critical to completing the assignment
effectively and efficiently.
• We believe in owner-ship of client’s problem areas, ensuring perfect solutions.
• Good Liasioning with sugar plant and machinery suppliers.
Why Us ………
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Services
Project Studies
Feasibility and Detailed Project
Reports
Engineering Services
Project Management
Procurement Services
Quality Management Systems
Expediting and Inspection Services
Construction Management
Supervision Services
Commissioning Services
Performance Testing Services
Operational Services
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Services
Project Studies
This includes, sufficient engineering to determine the dutyspecifications for the equipment suppliers.
Technology selection for the Sugar/Power/Paper/ Pulp Factory andvisits to the reference plants of the potential suppliers.
Follow up with the financial consultant and assisting in preparingbankable financial models.
Provide assistance in finalizing plant layouts, general arrangementdrawings and compilation of basic engineering data.
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Services
Feasibility and Detailed Project Reports
Project Survey, Feasibility Study and preparing a business plan
Comprehensive Study of Local Conditions encompassing cane development, sugar production and sales networking.
Sensitivity Analysis and R.O.I Studies
Delivering a bankable feasibility report
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Manpower planning
Training
Assistance in recruitments
Services
Basic Engineering Services
Composing master factory plans in line with site topography & ground conditions
Drawing basic engineering documents & specifications for prospective suppliers to conduct detailed engineering
Services/utilities – Power, water and effluent treatment plants
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Services
Detailed Engineering Services
Provide assistance in finalising plant layouts, overall site General Arrangement (GA) drawing and compilation of basic engineering data.
Develop an optimum procurement philosophy for work package.
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Services
Detailed Engineering Services
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Services
Project Management
This includes, master project plans, work package plans, coordination plans, manufacturing plans & Quality assurance plans.
Attending Kick-off meetings with clients & main equipment Suppliers and periodicProject review meetings.
Approval of price breakup, monitoring contractual performance of EPC companies.
A time management system to track the project progress against a baseline schedule including the reports.
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Services
Procurement Services
Develop a procurement philosophy for work package.
Prepare tender documentation, tender queries, tender adjudication & commercial negotiations with suppliers
Appraisal & evaluation of prospective suppliers.
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Services
Quality Management Services
Documentation & Control
Monitoring & Control
Manufacturing checks and balances
Packing standards & equipment preservation
Site receipts, storage and traceability
Installation & Commissioning protocols
Performance Test criteria
Defining Quality Management Structure for :
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Services
Quality Management Services
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Services
Expediting and Inspection Services
This includes, design reviews & approvals of major drawings, quality control visits during the manufacturing, including signing off of equipment prior to shipping.
Ensuring sequential dispatches by suppliers with respect to construction activities.
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Services
Construction Management
Monitoring construction activities of the contractor.
To synergize & prioritize construction activities matching with equipment supply schedules.
Preparing punch points & detailed schedules for commissioning activities.
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Services
Expediting and Inspection Services
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Services
Construction Management
Monitoring construction activities of the contractor.
To synergize & prioritize construction activities matching with equipment supply schedules.
Preparing punch points & detailed schedules for commissioning activities.
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Services
Construction Management
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Services
Supervision Services
Site Construction supervision & control
Civil, Mechanical, Electrical
Instrumentation & Automation
Site machinery & manpower control
This includes design reviews, quality control visits, logistics and shipment control.
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Services
Commissioning Services
Layout control.
Verification of civil drawings and checking equipment foundations.
Ensuring contractor’s adherence to inspection protocols and documentation.
Taking lead during equipment trials & commissioning activities.
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Services
Performance Testing Services
Strict adherence & compliance to contractual & specified performance trial criteria
Documentation and Signing off
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Hydro testBoiler light up Truck tippler trial
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Services
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Factory Operations:
Optimization of efficiencies from cane handling to packing
Automation of plant & process
De-bottlenecking of plant & process
Steam consumption < 38% on cane with process steam minimization by adoption of latest economy measures and equipments.
Minimization of power consumption & utilization of saved power to supply to grid/by-products processing/irrigation in captive plantations.
Minimization of sugar losses.
Minimization of downtime by adoption of different maintenance techniques in off-season pro-active & preventive maintenance during season.
Manpower planning/training of personnel
Value engineering
Energy Audits & evaluation/devise schemes to minimize energy consumption.
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Services
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Raw, Plantation white & refined sugar – Adoption of suitable process forsugar production – meeting quality requirements of products as perrespective international standards.
Assisting clients in optimization & prioritization of Capex planning – season& off season.
Assisting clients for Merger & Acquisition activities and valuation of projects
Pollution control-water & air including EIA studies. Technical assistance to clients for environmental clearance.
Assisting clients in ISO Certification & setting up reporting & MI systems.
Deliverables
Pre-Engineering:Project Definition DocumentBasic technical specifications for each work packageAgricultural design and engineering package
Procurement:Enquiry documents for each work packageTender documents and adjudication reportContract negotiations and placements
Project Management:Monthly progress reportsMinutes of meetings with suppliersQuality control reports as per the approved QAPsPerformance acceptance tests recordsCommissioning and handing over
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Deliverables
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Projects Executed / In Hand
OurProjects
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Projects Executed / In Hand
Customer Name : Kaliro Sugar, Uganda, of ALAM GROUP.
Project Highlights : Green field project of 1650 TCD with 70 TPH Boiler &
12 MW Cogeneration expandable to 3500 TCD with 27
MW Cogeneration
EPC Contractor : ISGEC Heavy Engineering
Project Capex : 40+ Million USD
Project Milestones :
• Started in : May 2011
• Engineering completed : August 2011
• Foundation laying : Nov 2011
• Boiler hydro test : Dec 2012
• Commissioning activities : Apr –May 2013
• Completed in : June 2013
• Plant running trouble free after commissioning and achieving more than
100 % capacity utilization with minimum losses and excellent time
efficiencies.
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Projects Executed / In Hand
Customer: Kaliro Sugar, Uganda, an ALAM GROUP.
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Different view s of KALIRO SUGAR FACTORY
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Projects Executed / In Hand
Customer: Kaliro Sugar, Uganda, an ALAM GROUP.
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On the GRAND OPENING of KALIRO SUGAR by President of UGANDA
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Projects Executed / In Hand
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Customer Name : Kibos Sugar & Allied Industries Ltd, Kenya.
Project Highlights : Modernization & expansion project from 1650 TCD to
3000 TCD with 100 TPH boiler & 15 MW
Cogeneration.
EPC Contractor : HITECH Engineering Corporation Pvt. Ltd
Project Capex : 28 Million USD
Project Milestones :
• Started in : Feb 2012
• Successful completion of Phase-I : Nov 2012
( Crushing achieved 2250 TCD)
• Successful completion of Phase-II : Dec 2014
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Projects Executed / In Hand
Customer: Kibos Sugar and Allied Industries Ltd., Kenya
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Projects Executed / In Hand
Customer : Busia Sugar Industries Ltd (formerly known as
Africa Polysack Ltd.), Kenya
Project Highlights : Green field sugar plant project 3000TCD with 55 TPH
boiler & 6 MW captive power expandable to 4500TCD
EPC Contractor : Walchandnagar Industries Ltd.
Project Capex : 35+ Million USD
Project milestone:
Contract signed off : Oct 2013
Site survey & layout freezed : Nov 2013
Engineering & drawing approval : Completed in June 2014
Manufacturing & dispatches : In Progress
Erection : Started off
Expected trial & Commissioned : May 2017
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Projects Executed / In Hand
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Projects Executed / In Hand
Customer : Butali Sugar Mills Ltd., Kenya
Project highlights : Modernization & expansion of sugar plant from
1650 TCD to 2500 TCD with 45 TPH boiler & 8
MW Captive power.
Epc contractor : Isgec Heavy Engineering
Project capex : 20+ Million USD
Project milestone:
Contract signed off : July 2013
Kick off meeting : Oct 2013
Successfully Commissioned : Oct-Nov 2015
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Projects Executed / In Hand
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Projects Executed / In Hand
Customer : Horyal Investment Holding Company Limited, Uganda
Project Highlights : Green field project of 1650 TCD with 50 TPH boiler &
6 MW captive power expandable to 4500 TCD
EPC Contractor : Uttam Sucrotech International Pvt Ltd
Project Milestone :
Tender Documentation process : Sept 2013
Site survey & feasibility study : Oct 2013
Technical discussion & pre bid meeting : Nov 2013
Contract signed : Jan 2014
Expected trial & Commissioned : Oct 2017
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Projects Executed / In Hand
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Projects in Hand/Upcoming
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Customer : Kibos Pulp & Paper Mills Ltd, Kenya
Project Highlights : 80 TPD Unbleached Pulp production out of Bagasse
80 TPD Kraft paper plant & auxilliaries
Installed capacity of boiler 100 TPH
Co-generation of 15 MW with Double extraction
cum condensing turbine
Contractor : Agro Pulping Machinery Pvt Ltd (For Pulping)
Techrevo Engineers ( For Paper & BOP)
Customer : Butali Paper Mills Ltd, Kenya
Project Highlights : 60 TPD Kraft paper plant & auxilliaries
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Projects in Hand/Upcoming
Customer : Kibos Distillers Ltd, Kenya
Project Highlights : 40 KLPD Distillery Plant
Contractor : PRAJ Industries Ltd.
Successfully Commissioned : July 2016
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Customer : Kibos Sugar Refinery Ltd, Kenya
Project Highlights : 350 TPD Sugar Refinery Plant
Contractor : ISGEC Heavy Engineering Ltd.
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Projects Executed / In Hand
Customer : Sugar Board Of Tanzania
Project Highlights : Pre-feasibility Study for installing 3 mini sugar plants
in Kilombero, Kilosa & Mvomero,
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Technical Capabilities
The Engineering and Design offices are fully computerized with latest Software.
The Engineering Section is supported by design engineers and engineering assistants.
The Company's technical library is provided with engineering, financial and contract
reference books, periodicals and literature updated for use by the professional staff.
The Company has on its roles, permanent and associated Staff of Engineers, Sugar
Technologists, Agronomists, Agricultural Specialists, Economists and Financial
Analysts.
Capable to carry out STAAD Analysis
Facilities to carry out live video conference with the customers through skype.
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Technical Capabilities
STAAD Analysis
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International Participations
2nd India Sugar Expo, Nairobi 4th IAPSIT International Sugar Expo, New Delhi
India Show, Jakarta India Show, Colombo
Credentials
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Credentials
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Credentials
Conclusion
One Stop solution at SUGARNPOWER CONSULTING PRIVATE LTD.
Concept to Design Engineering
to Project Management/ Project Consulting
to Supervision of Erection & Commissioning
to Operational Services
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Corporate Office:
B-12, 3rd & 4th Floor, RDC, Raj Nagar, Ghaziabad -201002,UP, INDIAPhone : +91-120-4234526, 4134368E-mail : [email protected], [email protected] : www.sugarnpower.com
THANK YOU
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