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    Application of Nanotechnology in Controlling Biofouling

    in Fishing Vessels and Mariculture Structures

    Concept notes submitted to

    Central Institute of Fisheries Education

    (Deemed University)

    ICAR

    Mumbai

    BY:-

    Anirudh Kumar

    II M.F.Sc

    Department of Fishing Technology and Fisheries Engineering

    Fisheries College and Research Institute

    Tamilnadu Veterinary and Animal Science University

    Thoothukudi - 628008

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    1. Title of the Project:- Application of Nanotechnology In

    Controlling Biofouling in Fishing

    Vessels and Mari-culture structures

    2. Background:-

    Biofouling or biological fouling is the undesirable accumulation of

    microorganisms, plants, algae, and/or animals on the submerged structures. These submerged

    structures typically include ships hulls, piers, piling and oil rigs, but also includes the internals of

    pipework used to carry water as a coolant for industrial power plants and the pipe lines which is used

    to circulate the sea water for engine cooling.

    Impact of fouling on shipping and Fishing Industries

    Fouling organisms increase the weight of the ship and fishing vessels and can make hull

    surface rough. This leads to increase frictional drag caused by the settlement of fouling organisms.

    Fouling on hulls of ship can reduce speed in excess of 10%and a fouled hull burns 40% more fuel

    (Szewezyk, 2010). Further it has been reported that about 20 million tonnes greenhouse gas produced

    due to the marine shipping activities. The saving to the shipping industry through the antifouling

    coating alone has been estimated to the tune of 20 billion euros per day (Szewezyk, 2010).

    Impact of fouling on mariculture structures

    Apart from detrimental effect of fouling in the marine shipping and fishing industries, the

    effect of biofouling on mariculture structures is another menace caused by the fouling organisms.

    Fouling on webbing of the cages leads to reduction of cage volume but also seriously constricts the

    net opening. Owing to this, the weight of cages severely increases, causing further structural stress as

    well as reduction in cage bouncy and increase net deformation. Fouling can also cause physical

    damage to the net. Fouling effectively decreases the specified mesh size by increasing net surface

    area, which cause disruption to water flow. As a result, nutrient exchange and waste removal are

    restricted. This not only affects the health of fish stock but also the surrounding environment, by

    causing localised eutrophication. Indirect effects of biofouling on fish cage include frequent cleaning

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    and repair which in turn leads to detrimental environmental implications and can further stress fish

    stock due to increased disturbance. Fouling protection for fish cages has been partly achieved through

    use of toxic, copper- based antifouling agents (Lewis, 1994). The use of copper treatment has been

    found to reduce the settlement of fouling organisms on the cage net in the system for about 150 days

    (Braith waite et al, 2007)

    Global Scenario on Antifouling Measures

    The best method to control formation of biofouling on submerged surfaces is the anti

    fouling coating. Europe is a world leader when it comes to the supply of marine antifouling coatings,

    grabbing 70% of a market worth more than $700million every year(Szewezyk, 2010). Today biocide

    containing paints are mainly used as antifouling paints which kill the offending organisms upon

    contact. The paints constituents are permitted under the biocidal products Directive EC 98/8/CE of

    European commission. However, there is restricted scope for innovation. The use of biocides requires

    high regulations which make it expensive to add new compounds to the list of allowed substances.

    Infact, a second technology, known fouling release coating. In this technology, the silicon based

    treatment works by minimising the adhesion the fouling organisms and the hull of the ship. As the

    vessel moves through the water, the creatures are simply washed-off. It is an appealing idea, but the

    methods its drawbacks. Ships need to be travelling regularly at speeds of between 12 & 15 knots

    (Szewezyk, 2010) for the coating to maintain a useful condition. The fragile nature of the silicon layer

    causes other limitations.

    Short cut antifouling measures

    Certain shortcut methods are used to control biofouling in the fishing vessels. However

    methods are effective only for a limited period of time and the effects of leaching of poisonous

    chemicals into the system is the main concern.

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    (i) Paint mixed with weed killer

    In this method the underwater surface of vessel is covered with paint

    that has been mixed with a small quantity of Agricultural weed killer. This method is preferred as the

    weed killer is often cheap and readily available.

    Disadvantage:-

    (i) Uncontrolled release of toxin.

    (ii) Drop in effectiveness of the antifouling product within a day

    (ii) Shark liver oil and lime

    In some fishing communities where antifouling paint is unavailable or expensive, an

    indigenous solution to the problem of fouling has been developed based on a thick paint made from

    shark liver oil and lime. Oil is extracted from the livers of sharks and rays by a process of cooking and

    partial decay. This pungent smelling liquid is then applied either directly to the interior wooden

    surface of the vessels (to protect against insect that eat wood or against caulking) or mixed with lime

    and then applied to the exterior underwater surfaces of the vessel. The mixture is reasonably effective

    in limiting marine growth, and discourages marine wood borers. The advantage is that it is very

    cheap.

    Disadvantage:-

    (i) It requires reapplication about once a month to remain effective.

    (ii) In many tropical communities ,lime is made from controlled burning of corals heads

    collected from nearby reefs .This activity is not only destructive to local habitats but it is

    also illegal in many countries.

    (iii) Herbicide Irgarol 1051

    The active ingredient is S- triazine and is a popular slimeresistant antifouling paint. The

    disadvantage of this chemical is that It has been shown to be acutely toxic to corals, mangroves and

    sea grasses, inhibiting photosynthesis at low concentrations (>50 ng l1) (Kelly carbery et al, 2006)

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    A novel method of Nanotechnology for antifouling measures

    Recently the nanotechnology has been evolved as a tool for the formation of antifouling

    coating. Nanotechnology refers to a wide range of scientific and technological phenomena that

    focus on the properties of nanometre scale (around.1 100 nm) (Khanna, 2008). It is the science of

    developing materials by controlling individual atoms and molecules to create nanoparticles that are

    smaller than the wavelength of visible light. One of the most critical characteristics of nanoparticle is

    its very high surface to volume ratio. Nanoparticles improve many properties like chemical and heat

    resistance, reduction in weight and opacity.

    Few attempts have been made in the application of nanocoating to control biofouling in

    immersed marine structures and pipe lines in India. Theresa et al, (2009) studied the effect of copper

    nanofilms on bacteria at Indira Gandhi centre for Atomic Research, Kalpakkam. Preliminary studies

    have been initiated by Silesian University of Technology and AMBIO of European Union.

    COPPER and its alloys were used as condenser materials to resist biofouling due to copper

    toxicity Copper is known to have excellent toxicity to marine organisms and thereby provide good

    resistance to biofouling, and hence is used extensively as condenser material in power plants. Various

    techniques have been used for the copper nanocoating, such as chemical vapour deposition (CVD),

    physical vapour deposition (PVD), and electrochemical and electroless plating. CVD and PVD

    techniques are relatively expensive and sophisticated. In recent years electroless deposition has

    emerged as a nanotechnology which enables fast and low coast metallic coating, good filling

    capability, good uniformity and low processing temperature. It is the easiest method to deposit

    metallic films on arbitrary shapes with uniform thickness. The main advantage of electroless plating is

    the uniformity over the surface. Therefore copper nano thin films have been grown on titanium

    substrate using electroless plating technique to enhance its antibacterial properties by enhancing

    surface activity

    The studies on use of nanotechnology for antifouling measures have revealed the following as the

    advantages in formulating antifouling paints based on nanotechnology.

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    - Better surface appearance.

    - Good chemical resistance.

    - Decrease in permeability to corrosive environment and hence better corrosion properties.

    - Optical clarity.

    - Increase in modulus and thermal stability.

    - Easy to clean surface.

    - Anti-skid, Anti-fogging, Anti-fouling.

    - Better thermal and electrical conductivity.

    - Better retention of gloss and other mechanical properties like scratch resistance.

    - Anti-reflective in nature.

    - Chromate and lead free.

    - Good adherence on different type of materials.

    3. Objectives:-

    (i) To collect base level data on biofouling in fishing vessels and Mariculture Structures

    (ii)To identify the major species of Plants and Animals Involved in Biofouling in fishing Vessels and

    Mariculture Structures.

    (iii)To study the effect of Noanoparticles coating of Copper, Nickel, and Titanium in controlling the

    Biofouling under different conditions.

    4. Expected Outputs:-

    A. Different species of Micro and Macro fouling organisms which settle on the underwater

    surface of the fishing boats and on the Mariculture structure will be identified.

    B. The effect of coating of nanoparticles of copper, Nickel and Titanium on the selected fouling

    organisms will be studied in the field conditions.

    5. Duration:- 3 years.

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    6. Programme of work

    First year:-

    (i) Collection of base level information on the problems of biofouling in Tamilnadu coast

    (ii) Collection of Information on the antifouling methods presently followed in fishing vessels

    and Mariculture industries.

    Second year:-

    (i) Application of nanoparticles of Copper, Nickel and Titanium to the various surfaces in

    collaboration with CECRI- Central Electrochemical Research Institute,Karikudi.

    (ii) Studying the properties of nanocoated materials used in fishing and Mariculture Industries in

    collaboration with CECRI, Karikudi.

    Third year:-

    (i) Studying the effect of antifouling paints developed based on nanotechnology on the

    structures at different conditions at sea.

    7. Expected benefit

    To the Fishermen

    Fishermen will be benefited by reducing their expenses toward biofouling control

    To the fish Farmers:-

    Reducing fouling on the mariculture structure would pave way for reducing the maintenance cost of

    the cages and related structures

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    Professor & Head Anirudh Kumar

    Department of fishing Technology II M.F.Sc.

    and Fisheries Engineering

    DEAN

    Fisheries College & Research Institute