summary of mgt meeting on 930421 re current issues of concern … · 2012-11-29 · engineering 132...

22
APR 2 8 1993 Docket Nos.: 50-390 and 50-391 License Nos.: CPPR-91 and CPPR-92 Tennessee Valley Authority ATTN: Dr. Mark Medford, Vice President Technical Support 3B Lookout Place 1101 Market Street Chattanooga, TN 37402-2801 Gentlemen: SUBJECT: MEETING SUMMARY, APRIL 21, 1993 This refers to the management meeting conducted at the Region II office on April 21, 1993. The purpose of the meeting was to discuss current issues of concern and the status of ongoing and planned activities at Watts Bar. A list of attendees and a copy of your handout are enclosed. It is our opinion that this meeting was beneficial in that it focused attention on current concerns and provided an understanding of the actions you are taking and plan to take with respect to Watts Bar activities. In accordance with Section 2.790 of the NRC's "Rules of Practice", Part 2, Title 10, Code of Federal Regulations, a copy of this letter and its enclosures will be placed in the NRC Public Document Room Should you have any questions concerning this matter, please contact us. Sincerely, (Original signed by J. Johnson) Ellis W. Merschoff, Director Division of Reactor Projects Enclosures: 1. List of Attendees 2. Handout cc w/encls: (See page 2) 9305100107 930428 PDR ADOCK 05000390 A PDR 'U1 * i7E62/

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Page 1: Summary of mgt meeting on 930421 re current issues of concern … · 2012-11-29 · Engineering 132 135 +3 (146 Total) Modifications 60 60 (188 Total) Maintenance 60 60 (178 Total)

APR 2 8 1993

Docket Nos.: 50-390 and 50-391License Nos.: CPPR-91 and CPPR-92

Tennessee Valley AuthorityATTN: Dr. Mark Medford, Vice President

Technical Support3B Lookout Place1101 Market StreetChattanooga, TN 37402-2801

Gentlemen:

SUBJECT: MEETING SUMMARY, APRIL 21, 1993

This refers to the management meeting conducted at the Region II office onApril 21, 1993. The purpose of the meeting was to discuss current issues ofconcern and the status of ongoing and planned activities at Watts Bar. A listof attendees and a copy of your handout are enclosed.

It is our opinion that this meeting was beneficial in that it focusedattention on current concerns and provided an understanding of the actions youare taking and plan to take with respect to Watts Bar activities.

In accordance with Section 2.790 of the NRC's "Rules of Practice", Part 2,Title 10, Code of Federal Regulations, a copy of this letter and itsenclosures will be placed in the NRC Public Document Room

Should you have any questions concerning this matter, please contact us.

Sincerely,

(Original signed by J. Johnson)

Ellis W. Merschoff, DirectorDivision of Reactor Projects

Enclosures:1. List of Attendees2. Handout

cc w/encls: (See page 2)

9305100107 930428PDR ADOCK 05000390A PDR

'U1* i7E62/

Page 2: Summary of mgt meeting on 930421 re current issues of concern … · 2012-11-29 · Engineering 132 135 +3 (146 Total) Modifications 60 60 (188 Total) Maintenance 60 60 (178 Total)

0

Tennessee Valley Authority

cc w/encls:J. B. Waters, DirectorTennessee Valley AuthorityET 12A400 West Summit Hill DriveKnoxville, TN 37902

D. Nunn, Vice President,Tennessee Valley Authority3B Lookout Place1101 Market StreetChattanooga, TN 37402-2801

W. J. MuselerVice President, Watts Bar SiteTennessee Valley AuthorityP. 0. Box 800Spring City, TN 37381

M. J. Burzynski, ManagerNuclear Licensing andRegul atory Affairs

Tennessee Valley Authority3B Lookout Place1101 Market StreetChattanooga, TN 37402-2801

G. L. PannellSite Licensing ManagerWatts Bar Nuclear PlantTennessee Valley AuthorityP. 0. Box 800Spring City, TN 37381-

TVA RepresentativeTennessee Valley Authority11921 Rockville PikeSuite 402Rockville, MD 20852

General CounselTennessee Valley Authority400 West Summit Hill DriveET lIB 33H-Knoxville, TN 37902

2

The Honorable Robert AikmanCounty ExecutiveRhea County CourthouseDayton, TN 37321

The Honorable Garland LanksfordCounty ExecutiveMeigs County CourthouseDecatur, TN 37322

M. H. Mobley, DirectorDivision of Radiological HealthT.E.R.R.A. Building, 6th Floor150 9th Avenue NorthNashville, TN 37219-5404

A. Harris

bcc: (See page 3)

APR 2 8 1993

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APR 2 8 130

Tennessee Valley Authority

bcc w/encls:E. W. Merschoff, DRP/RIIP. E. Fredrickson, DRP/RIIB. M. Bordenick, OGCM. S. Callahan, GPA/CAA. F. Gibson, DRS/RIIB. S. Mallett, DRSS/RIIP. A. Taylor, DRS/RIIG. C. Lainas, NRRF. J. Hebdon, NRRL. C. Plisco, OEDOP. S. Tam, NRRV. Nerses, NRRNRC Document Control Desk

NRC Resident InspectorU. S. Nuclear Regulatory CommissionRoute 2, Box 700Spring City, TN 37381

DRP: i

PFr drickson04/ 93

B 0 e:vyg04/ /93

3

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ENCLOSURE 1

NRC/TVA MEETING

ATTENDEESAPRIL 21, 1993

NRC

S. A. Varga, Director, Division of Reactor Projects I/IH, Office of NuclearReactor Regulation (NRR)

S. D. Ebneterj Regional Administrator, Region II (RII)E. W. Merschoff, Director, Division of Reactor Projects (DRP), RIIJ. R. Johnson, Deputy Director, DRP, RIIA. F. Gibson, Director, Division of Reactor Safety (DRS), RIIB. S. Mallett, Deputy Director, Division of Radiation Safety and Safeguards

(DRSS), RIIF. J. Hebdon, Director, Project Directorate II-4, NRRP. S. Tam, Senior Project Manager, NRRP. E. Fredrickson, Section Chief, Section 4B, DRP, RIIP. J. Kellogg, Section Chief, Section 4A, DRP, RIIW. S. Little, Senior Project Engineer, Section 4B, DRP, RIIG. A. Walton, Senior Resident Inspector, Watts Bar (WBN), DRP-, RIIK. M. Clark, Public Affairs Officer, DRP, RII

TVA

0.W.N.J.M.D.G.R.D.D.B.

D. Kingsley, Jr., President-Generating GroupJ. Museler, WBN Site Vice PresidentC. Kazanas, Vice President, Completion Assurance, WBND. Christensen, Site Quality Manager, WBNBellamy, Startup Manager, WBNMoody, Plant Manager, WBNL. Pannell, Watts Bar Licensing Manager, WBNM. Eytchison, Prospective Vice President Nuclear OperationsE. Nunn, Vice President, Nuclear ProjectKeuter, Vice President, Operations ServiceMartocci, Public Relations

PUBLIC

D. Droitsch, Global SustainabilityS. A. Smith, President, Global Sustainability

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0 0

NRCITVA MANAGEMENTMEETING

APRIL 21, 1993

REGION IIATLANTA

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0 .

TVA/NRC WATTS BAR MANAGEMENT MEETINGWEDNESDAY, APRIL 21, 1993

ATLANTA, GEORGIA

AGENDA

I. OPENING REMARKS

II. WATTS BAR SCHEDULE STATUSA. EngineeringB. ModificationsC. StartupD. Plant

In. OPERATIONS IMPROVEMENTA. Personnel InitiativesB. Operational Readiness

Self-Assessment (ORR)C. Licensed Operator Training StatusD. Emergency Operating Procedures (EOPs)

IV. LICENSING STATUSA. Material TraceabilityB. FSAR Update StatusC. CAP/SP Inspection StatusD. Open Items

V. STARTUP RESULTSA. Procedure RevisionB. Test PerformanceC. Equipment and System Performance

VI. QUALITY ASSURANCE STATUSA. Records ProjectB. QA Performance

NRC/TVA-EBNETER/NUNN

TVA-MUSELER

TVA-MOODY

TVA-PANNELL

TVA-BELLAMY/PURCELL

TVA-KAZANAS

VII. CLOSING REMARKS

WBN-1

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MAJOR MILESTONES DUR) 19April93 x3298

OCT 92 MILESTONE DATES1993

1994Apr May Jun Jul Aug Sep Oct Nov Dec Jan

SECONDARY FLUSH VACUUM TEST 18 MONTH SIh PMe

° °901

I.i CILRT IRX PRIMARY PREPS FUEL XFER LICOVT ASSEMBLY HYDRO HFT ITT8 UNEUPS ITS CILRT PREOP & T/O ISSUE /

(10S1 (10) (171 (521 (30) 1201 (151I 121 (50)

APR 93 RECOVERY SCHEDULE DATES1993

1994Apr May Jun Jul Aug Sep Oct Nov Dec Jan

VACUUM TEST0 o .............. .................... ..1103

UELOAD

f~r~rERLY 9

RXOVT ASSEMBLY HFTA A A--

(721 1101 (521

fJ LEVCOMP2.DRW

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SYSTEM 1*LEASES SCHEDUL#SUMMARY

-Based upon the April 1993 Recovery Schedule-

* i :System:Rel Scheduled T SystemReeases A

Engineering 132 135 +3

(146 Total)

Modifications 60 60

(188 Total)

Maintenance 60 60

(178 Total) -

SPAE I 17 17

(113 Total)

Start Preop 17 17

(113 Total)

SUT 26 26Complete

(141 Total)

Plant 25 26 +1

Acceptance

(143 Total) .

* Milestone totals vary due to subscoping.

NOTE: ENGINEERING SPAE I DATES ADDED.

WBN.3

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AI f u.EBASCO ENGINEERINGUNIT- 1 MANPOWER FORECAST

(EXCLUDES TEMPS & INDIRECTS)

^* ACTUAL HEAD COUNTAT END OF MONTH--- ACTUAL

492 4/93 FORECAST*-

w456

**

**

600

500

,-400z00 300

I200

100

0

CAFLFCSTWJ9U-1 1 C.DRW

1993

S01

I I I I I I I I I I I I I I I I 'I IOCT NOV DEC JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC JAN ,FEB MAR

289(4/18/93)

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FBN MODIFICATIONS

WBN-S

ELECTRICAL PERFORMANCE

.------ PERIOD CUMULATIVE TAGETA ..

2

2- -

AL

0.5 4GOOD

07*ob 14*ub 21*ob 2SFb 7Mm 14 Mu 21Mm 28.M 4-,Ar I IAW lA~w 25Aw. 2.Me S#ey 10Mev 234%w 20Mev

WEEK ENDING

MECHANICAL PERFORMANCE

' PERIOD CUMUIATIVE TAET

2

1.5

',.

IL

' ; GOOD

eb 14#mb 21.F6 2UF4b 14M 14Mm 21Mm 28Mm 4A4W 11Aif iSAp 2Sw 2Maw 0#my 10-Ay 232M 80MwWEEK ENDING

m

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NOTE: The wseksending 228,3/14 and 3f21 wii 32 hour

-wask due f indcement wOahr.

25,000 -

20,000 -

S 15,000rD ,

IL0~

o 10,000

5,000 -

0 - l l

Data Date - 4/11/93

ELECTRICAL TASKS TREND - DIRECT WORK

Eamed - - * Scheduled

/ -ot --- - - -

-E, ,f1Sn%.-s § T p aF4i) U . D a-, ; (a

MECHANICAL TASKS TREND - DIRECT WORK

Earned - - * Scheduled

/,- - - - -_ -- -

/ po . ff o

Projec CoiolsTREND-XI .XLSWBN-6

18,000

16,000

14,000

12,000

1B 10,000ii

B 8,000

I6,000

4,000

2,000

0

E S ~t R 10 % ! - S; -0 0 : 4 s s ae § § X § P-

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WEEKLY QC INSPECTIONS

I Weekly 4-Week Average

A/ I

/ II

I )I

.I'I

I II,1/

I I I , I I .

I I I I I I I I I I I I I I I I I I I I 1 i 1 1

- - - -- ,IIIWeek Ending

NUNNI .XLS4/20/93

4,000

3,500 -

3,000 +

I1

I,,-I

//

/

I\\

I,

0)

2,500 -

.o

0

F 1,500 -E

I-

z1,000 -1

Il*I

V

Soo0+

0

* I1\I,

IIII

-

i

Profect Controls

Page 13: Summary of mgt meeting on 930421 re current issues of concern … · 2012-11-29 · Engineering 132 135 +3 (146 Total) Modifications 60 60 (188 Total) Maintenance 60 60 (178 Total)

.*OPERATIONS IMPROVEMENT

A. PERSONNEL INITIATIVES

- Personnel with recent PWR experience folded into various levels of thePlant organization

* Recruitment of personnel with recent PWR experience

* Plant visits by Operations/Maintenance personnel

* Operating experience review

B. OPERATIONAL READINESS SELF-ASSESSMENT (ORR)

* INPO-accredited training programs

* INPO assist visits

* Self-assessments

* Operational readiness review

C. LICENSED OPERATOR TRAINING STATUS

* 1st group exam 7/93

* 2nd group exam 12/93

* 3rd group exam 5/94

D. EMERGENCY OPERATING PROCEDURE (EOPs)

* EOPs and supporting documentation provided to NRC

* NRC inspection of EOPs to begin week of 4/26/93

WBN48

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O11EHATIONAL, RtIEAIDINEISS ACTIVITIES

Begin PACAQOversight

INPO AssistExperienceReview

INPO Re-

INPO Assists* Conduet of

Maintenancea NIOV Program

* RadiationProteetlon

9/90 i/91

* System Engineering* Work Control* Emergency

Preparedness

Fire ProdectionProgram Review

CorporatoWork ControlReview

11/91

Corporate Reviews* Mointenance

Internal ORRPlmnt

INPO Accreditation Visit* I&C Tech* Elec Mmint* Mech Maint* RCLA* lip Tech

INPO Assist* Maintenance* Tech Suppott* SOERSite Self-

INPO Review

* PM/RCM

sroc Process

ReiT iementation

NRC Inspectionof Requel Program

11/92

INPO AssistSimultor

Training aCrewPerformance

NRC RO/SROliicense ExamGroup 2

INPO

8/93

(Independent)Phase I

NRCORAT

I INPOC RO/ Accreditation) Licenqe' Visitan Group I Non-licensed op

* RO* SRO

OWR * STA(Independent) * Eng Suppt PersonnelPhase 11 * Cont rmg for Lie

Personncl* Shift Supervisor

3

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KEY PERSONNEL FOR NON-TVA PLANTSWITH HOT PLANT EXPERIENCE WITHIN

THE LAST THREE YEARS

DEPARTMENT

Maintenance

Operations

CURRENT POSITION(S)

Mech. Mtn. Supv (1)Inst. Mtn. Supv (1)Mtn. Engr & Tech Supv (1)

Ops Program Mgr (1)SOS/ASOS Candidates (4)

PENDING RECRUITS

None

15 AUOs1 SOS3 ASOS '

Chemistry Supt (1)Chemistry Supv (2)Chemistry Tech (1)

Shift Supervisors (7)Health Physics Tech (17)

Eng Supp Program Mgr (1)

RADCON

Tech Supp

TOTAL

None

Health PhysicsTechnicians (3)

None

22

WBN-10

Chemistry

Page 16: Summary of mgt meeting on 930421 re current issues of concern … · 2012-11-29 · Engineering 132 135 +3 (146 Total) Modifications 60 60 (188 Total) Maintenance 60 60 (178 Total)

LICENSING STATUS

A. MATERIAL TRACEABILITY

* NRC/TVA Meeting held April 2, 1993

* History and Evolution of Watts Bar Materials Control Process &Procedures

* Procedures, Documentation, and Hardware Inspections must be usedtogether to demonstrate proper material controls during construction ofWatts Bar

* NRC Test Van scheduled for May 1993

* TVA submittal scheduled for April 23, 1993

B. FSAR UPDATE STATUS

* Scope/methodology of review- Complete review for commitments- Complete review for consistency with SERs- Amendments submitted as chapters are completed

* Chapter review schedule

* FSAR computerized to allow thorough/timely review

C. CAP/SP INSPECTION STATUS

Quality of CAPs/SPs Continues to Improve

D. OPEN ITEMS

WBN-11

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CAP\I NEAR TERM COMPLETIN STATUS

Heat Code Traceability x x x

Concrete Quality Program X - X

Seismic Analysis X X X

Use-As-Is CAQs X - X X

Soil Liquefaction X X X

Welding Issues X X

Master Fuse List X X X X

Detailed Control Room Design Review X 6/93 8/93 TBD

Replacement Items X - 5/93 6/93

Microbiologically Induced Corrosion X X 5/93 6/93

Hanger and Analysis Update Program X 5/93 10/93 11/93

Vendor Information X X 9/93 9/93

QA Records X * 6/93

Design Baseline and Verification Program X 7/93 1194 TBD

Fire Protection 4/93 * 12/93 TBD

Q-List 4/93 TBD 11/93 TBD

Equipment Seismic 4/93 5/93 11/93 12/93

Instrument Lines 4/93 5/93 11/93 12/93

Equipment Qualification/Mech. EQ 5/93 11/93

Electrical Issues 5/93 6/93 10/93 11193

Moderate Energy Line Break Flooding 5/93 TBD 10/93 TBD

HVAC Duct and Supports 6/93 7/93 10/93 1/94

Electrical Conduit and Supports 6/93 7/93 12/93 1/94

Cable Tray and Supports TBD 7/93 12/93 1/94

Containment Cooling 6/93 - 9/93 TBD

Radiation Monitoring 6/93 8/93 11/93 12/93

Cable Issues 7/93 TBD 11/93 12/93

X = Completed * = In Progress or Special Inspection - = No Inspection

WBN-12

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NRC OPEN ITEMS WORKOFF CURVEWBN-LICENSING

CONTACT:K. BOYD

X8637

VD

wI--

zlU

0

AFLBASELINE =

400 ......... . . .. . . . . . .. . . .. . . .. . . ..... ....

C * .................

.. .. . .. . .. . .. .

.. . . . . . . . . . . . .. .. . . . . .. .. .

.. . . . . . .. . . . ..0 0. . . . . . . . . . .. .: : : . . . .. . .* V I I I

I W

- 140

- 130

-- 120

1.,. 110

= 30

0

PLANNED WORKOFF 357 349 339 334 324 313 S07 324 302 280 258 236 214 192 170 148 126 104 69 35 0ACTUAL TO GO 356 347 300 305 310 310 301 324 313 316 - .

PERIOD PLANNED 12 6 15 10 15 16 11 26 40 40 40 40 40 40 40 40 40 40 53 S2 53PERIOD ACTUAL 25 25 53 11 21 26 20 11 22 17

PERIOD ADDED 12 18 6 16 26 26 11 33 11 20

ASSUMPTION RATE 5 5 5 5 5 S 5 5 18 16 16 18 18 16 16 16 18 16 16 16 10

NOTE: Period planned Includes open Items requiredan assumption rate of 18 new open Items per month.

to support system completion and

100 o

90 0

80 C00

70 Wa.

60 ¢x

50 -z40

30

20

10

0

q

....

....

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STARTUP RESULTS

A. PROCEDURE REVISION

:* FSAR Chapter 14 revision submitted to address RAI telcon commentsand to provide clarification from the last Atlanta NRC meeting

* Test matrix developed to provide cross-reference between FSAR test- .summaries and test procedures

B. TEST PERFORMANCE

* STATUS

- Procedure Development

7 Procedures currently in NRC review

11 PTIs currently in JTG Review process

- Component Tests

6817 tests complete (22.01% of total tests)

- Flushing

11 of 49 flushes complete

- System Tests

12 of 35 ATIs complete 1 ATI in progress

3 of 151 PTIs complete 2 PTIs in progress

WBN-14

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STARTUP RESULTS (CONT.)

C. EQUIPMENT AND SYSTEM PERFORMANCE

Component tests have identified and repaired problems with thefollowing:

Breakers (Molded Case)Bus Work30 RX RelaysSchematic Logic

System tests (ATIs and PTIs) have proceeded smoothly with fewproblems identified

Relay/Logic InteractionInverter Fine Tuning

WBN-15

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QA RECORDS PROJECT

* NRC COMPLETED INSPECTION PILOT ON FIRST RECORD PLANWITH SATISFACTORY RESULTS

* 10 ADDITIONAL RECORD PLANS OF A TOTAL OF 39 HAVE BEENIDENTIFIED TO NRC AS READY FOR INSPECTION

* VERIFICATION OF REMAINING RECORD PLANS COINCIDES WITH75% COMPLETION OF RELATED CAPs/SPs

* FINAL RESOLUTION OF TECHNICAL ISSUES IDENTIFIED DURINGTVA RECORD REVIEWS UNDERWAY - TO BE COMPLETED IN JUNE

* CONCLUSION:

- FOLLOWING RESOLUTION, RECORDS WILL SUPPORTLICENSING OF PLANT

WBN-16

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QA PERFORMANCE

* STATUS OF WBN QUALITY PROGRAM

- QC results good - field work satisfactory

- Electrical workplans status

- Training program procedure compliance

- CAP/SPs

- M&TE traceability

* RECENT NRC CONCERNS

- NRC Inspection Report 391/93-10 on upper head injection removal,electrical penetration testing, and snubber testing violations

- Material hardness testing procedure

WBN-17