summer training in kmc

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    Summer Training in

    KMC Constructions Ltd.

    Presented By-

    Gangaram Sapkota

    Bibhuti B. Bhardwaj

    Sanjib Baruah

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    Name of the project:

    Widening & Strengthening of Existing National

    Highway from 2 Lane to 4 Lane in Sonapur-

    Dharampur section of NH-37 in Assam.

    Client: National Highway Authority of India

    Engineer: RITES Ltd.

    Contractor: KMC Constructions Ltd.

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    The rocks are obtained from the blasting site.

    At the blasting site using dynamites boulders

    are disintegrated.

    Those are carried to the crusher in dumpers.

    In the crusher they are crushed to relatively small

    sizes.

    Crusher

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    In the Batching plant mainly concrete and bitumen are

    batched and prepared in some huge computer aided

    mixers.

    Required quantities of different ingredients to be

    mi

    xed are fi

    xedi

    n the computer then machi

    nes wi

    llautomatically mix all the ingredients and the product is

    poured into the dumpers.

    Batching Plant

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    Sieves of various sizes such as 10 mm, 20 mm,

    40mm etc sieve the aggregates.

    Conveyor belts carry them and deposit separately

    with respect to their sizes.

    These help the batching plant fellows to get it

    conveniently.

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    Rigid pavement

    As the name implies, rigid pavements are rigid i.e.

    they do not flex much under loading like flexible

    pavements.

    They are constructed using cement concrete.

    Rigid slabs are casted with the help of a very big as

    well as expensive machine called PQC Paver.

    The word PQC stands for Pavement Quality

    Concrete.

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    Rigid Pavement

    GSB (granular sub base)- 200mm,

    DLC (Dry Lane Concrete)- 150mm ,

    PQC (pavement quality concrete)- 300mm

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    Flexible pavements are so named because the total

    pavement structure deflects, or flexes, under loading.

    A flexible pavement structure is typically composed

    of several layers of materials.

    Each layer receives loads from the above layer,

    spreads them out, and passes on these loads to the

    next layer below.

    Flexible Pavement

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    Flexible Pavement

    Sub-grade- 500mm CBR:-7%

    Drainage Layer for Drainage -125mm

    GSB (Granular Sub Base) 125mmWMM (Water Mix Macadam)- 125mm each- 2 layers,

    Prime Coat- 6-9 kg/10 m2 ,

    Tack Coat- 2.5 kg/10 m2 ,

    BM (bituminous macadam)- 75mm

    DBM (Dense Bituminous Macadam) 125mm (Layer I- 65mm & Layer II- 60mm)

    Tack Coat 2.5kg/10m2 (Necessary only if time duration is more than 24hours) ,

    BC (Bituminous Course)- 50mm

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    Broomer: For Cleaning the dust in order to obtainproper binding of bitumen with aggregates.

    Dowel bars: It is used to transfer the load from oneslab to the other. Diameter-35mm, Length- 500mm.

    Tie bars: It just holds two slabs firmly together.Diameter- 12mm, Length- 600 mm.

    Some Terms used in the field

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    Broomer

    Kerb SettingMachine

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    Tie Bars inposition

    Shutteringplates

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    Batching Plant

    Weep hole

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