super-frs status€¦ · (fos sm production) • all coils produced (quadrupol, sextupol) vacuum...

GSI Helmholtzentrum für Schwerionenforschung GmbH Feb. 28, 2018M. Winkler / Super-FRS Status 1

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Super-FRS Status

M. WinklerNUSTAR Annual Meeting, GSI, Feb.28 – March 2, 2017


1) Magnets and Testing

2) Local Cryogenics

3) Power Converter

4) Beam Instrumentation

5) Target Area Components

6) Civil Construction

7) Summary

Outline


Magnets I(Status Standard SC Dipole Magnets)

Scope

• 3 units 11°, 18 units 9.75° + support

• Warm iron, SC coil

• Aperture ±190mm x ±70mm

• Weight: 50 to 60 ton

Collaboration with CEA, Saclay:

� TCC signed , includes:

� Detailed design, CDR, Spec, 3D Model

� Technical follow-up

Tender Status :

� Announcement published April 2017

� Qualifying submission closed mid May 2017

� Offers received by mid July 2017

� 1st round negotiation closed mid November 2017

� 2nd round negotiation closed Jan. 22, 2018

� Contract award Feb. 8, 2018

• Kick-off: March, 1, 2018

• FDR expected Q3/2018

• FAT of FoS expected Q2/2019

manufacturing plant ELYTT, Bilbao Spain

Kick-off photo follows tomorrow

H. Müller, E.J. Cho et al.


Magnets II(R&D Branching Dipole Magnets)

Schedule (R&D work):

� Collaboration agreement with CEA/Saclay

� Detailed design, CDR, Spec, 3D Model

� Kick-off meeting 06/2017

� PDR 12/2017

• FDR 05/2018

• Final Report, DS 06/2018

� FAIR tender afterwards

PDR status

• Geometry (yoke, coil, cryostat)

� ∫Bdl achieved, I adopted

� magnetic field quality, chamfers included

• Assembly Scenario

• Thermal behavior after cool -down

• Magnetic forces after energizing

� various configuration of CTWS

� including cryo-stopper

� pole corner radius

• 2 active thermosiphon loops� use heaters to force flow direction

� design modification done

� thermal budget simulated

� thermosiphon experimental mock-up



Magnets III(SC Multiplets, Overview)

Schedule FoS SC multiplets

� Contract closed 07/2015 (ASG, Genova)

� Design phase for SM and LM done

� FDR 12/16

� PRR SM 07/17

� PRR LM 12/17

• Construction phase for FoS running

� FAT FoS SM 06/18

� shipment CERN, SAT FoS SM 12/18

Scope:

• 8 short multiplets (PS)

� QS configuration

• 25 long multiplets (mainly MS)

� Quadrupol triplet

• include corrector elements & steerer

≈60 ton

Main characteristics:

• iron dominated, cold iron (up to 37 tons)

• common helium bath

• warm beam pipe (38 cm inner diameter)

• individual powering, max. current <300A

≈25 ton



Magnets IV(FoS SM Production)

• All coils produced (quadrupol, sextupol)

� vacuum impregnated

� electrical integrity tests

• Laminations punched (sub-provider)

• Yoke assembly tool manufactured

• Yoke assembled (short quad, sextupole)

• CL prototype qualified (20 bar, M&W)

� CL for FoS SM under production

� Thermal shield manufactured

� LHe vessel manufactured

� Vacuum vessel manufactured

� Assembly bench manufactured (subprovider)

� Connectors for instrumentation under qualification


Cryogenic system

Magets V(Testing@CERN, status)

K. Sugita et al.

• Collaboration between CERN and GSI

� CERN Build. 180: Infrastructures, renovation

• Cold (4K) testing of the SC dipoles and multiplets

� 3 test benches,

� incl. magnetic field measurements

• Addendum to the collaboration agreement

• Covering operation phase 5.5 years

� Signed January 2018

• Facility commissioning ongoing

� FoS multiplet expected for 06/18

� Personnel deployment ongoing (4 FTE from GSI)

• still missing: cryo jumper


Cryogenic system

Magets VI(Testing@CERN impressions)

K. Sugita et al.


Magnets VII(Testing@CERN Cryo Jumpers)

� Spec Released: 18th Nov 2016

� Tendering Started: 21st Feb 2017

� Contract Awarded: 15th May 2017

� Kick-Off Meeting: 31st May 2017

� PDR: 7th Dec 2017

� FDR: 21st Feb 2018

• Manufacturing: Feb-May 2018

• FAT: May 2018

• Delivery to CERN: May 2018

• Installation & SAT: May-June 2018

• Ready for Ops: June 2018 - ...

F. Wamers, M. Chesi, Y. Xiang et al.

design by

vacuum vessel

thermal shield

helium piping


Magnets VIII(Radiation Resistant Magnets)

Installation of NC magnets

within the target-area shielding

• 3 dipole, 3 quadrupole, and 2 sextupole

• Normal conducting magnets using MIC cable

• Remote connectors and alignment

� Prototype dipole built and tested by BINP

� Dedicated support structure constructed

� Dipole: specification released

� FAIR procurement

• tender not yet started, under discussion with RU

• Two further specification in preparation

� DS for QQ (Q2/17)

� DS for QS, includes pump port (Q3/17)

H. Leibrock, T. Blatz, et al.

QS plus pump portQQ after target

chamber


Local Cryogenics(Installation Planning)

F. Wamers, Y. Xiang et al.

Planning driven by installation and

commissioning logistics; basically

1. survey mesh required

2. technical services (TGA)

3. local cryogenics

4. magnet installation

To be defined:

• detailed planning,

• order of checks & tests,

• cold tests before magnets (?),

• order of branches, ...

� Information & experience exchange

with experts at other labs:

• Visit & Workshop at ESS (09/ 17)

• Visit & Workshop at DESY (12/17)

FHF1Big issue: In-kind with Poland missing ��

BB flow diagram

BB re-routing

T-branchlocal cryogenic connection


Power ConverterStatus

� in-kind (Council) of India

� Specifications released (2017)

• Prototype PC under construction

� FAT expected Q3/2017

� SAT 12/2018 (?), at CERN FoS SM

• In-kind contract 12/2018

� India signed for ~600 PC (FAIR)

Scope

• in sum ~250 PC required

� 9 PC with high-power (up to 500 kW)

� other PC medium-power for SC magnets

• Voltage range: from 30V to 745V

• Current range: from 15A to 1.480A

Features

• common topology proposed

• energy recovery system

• all PC are bipolar

• PC include Active Power Correction Factor

• Two different DC voltages for ramp and flat-top

• QD electronics integrated within the PC rack

• Output filter , switching frequency up to 90kHz

� very small current ripple assembly area ECIL

QD electronics

A. Wiest, W. Freisleben et al.

Beam Instrumentation I(∆∆∆∆E and ToF)

Si-strip prototype

MUSAMP v.2

• MUSIC (energy-loss, Finnish in-kind)

� Specification approved Q1/2017

� 1st IKC for Super-FRS signed !

� Field cage subcontracted to GSI

� Kick-off meeting done

� schematic design presented

� schedule for design phase and FoS development

agreed (ready Q3/19 � beam test if possible)

o PreAmps by CEA Bruyeres

� successfully tested at beam time in 2016

� contract waiting for signature (CEA)

• Time-of-Flight (Russian in-kind, IOFFE StP)

� Specification approved Q3/2016

� IKC drafted Q3/2017

� Response from IOFFE 02/17, many proposed changes,

still under negotiation

• R&D on diamond and silicon ongoing

Dec. 5, 2017

C. NociforoB. Voss, O. Kiselev, et al.

Feb. 15, 2018

• SEM Grid (profile monitor), Finnish In-kind

� Specifications released

� Beam test at JYFL 11/2017

� C and Ti sample (FERMILAB),

� W sample (GSI)

� FEE POLAND

• IKC in preparation

� Fi continuing design � adopt dimensions

• GEM-TPC (tracking), Finnish in-kind

� Specîfication released

• IKC in preparation

− issue: GMX_2NX board high production wastage

• Beam test at GSI 2018 planned

� test PADI and clock-TDC combination

• Position drive, Finnish in-kind

� combined with SEM on a common drive

� Specification in preparation

Beam Instrumentation II(Position Detectors)

C. Nociforo, A. Prochazka, C. Caesar, et al.


Beam Instrumentation III(Beam Monitors)

• PDC

o combined particle rate detectors (diamond)

and beam current monitors (IC, SEETRAM)

designed at GSI

� Prototypes in-beam test INFN-LNS 05/2017

C12 @ 62MeV/u

� Specification in approval process

• Diamond (intensity monitor, Ru in-kind)

� pcCVD/scCVD sensors by GSI-DL

� PA-20 preamps 20dB (1.5 GHz) tested

� Specification released

� IKC ready for preparation

• SEETRAM

� 3-Al foils (24 µm) produced by GSI

tested and calibrated with DIA

� radiation-hard multi-pin self-aligned

connectors tested (RH)

self-aligned

connectors

C. Nociforo, F. Schirru, S. Schlemme et al.

PA-20 preamps by IFJ (Cracow)

PDC test: IC calibration

PC-DD 20x20x0.3 mm

SEETRAM Ø 100 mm

SCint 100x100x0.25 mm3


Target Area I(Target Chamber)

Status:

� Specification released

� Collab. Contract with KVI-CART

� Design phase running, includes:

• chamber design

• including 5 plugs

o 3 detector plugs

o target wheel plug (2nd target ladder)

o collimator plug

� pillow seal integration

� vacuum system integration

� beam spot diagnostic on target

� CDR report established

� 1:1 plug model built;

� plug guidance successfully verified

Michel Lindemulder, Henk Smit, KVI-CART

H. Weick, C. Karagiannis

Pillow seal

integration

Top shielding

by collars

Pumping duct

integration


Target Plug

Collimator plug

Detector Plug

Target wheel

3990

mm

3948

mm

3900

mm

Target wheel plug (details)

• 4.2 ton (heaviest plug)

• includes target ladder (6 position)

• 2 linear drives + TW motor

• active cooling

Target Area II (Plug System)

Plug test

setup

H. Weick, C. Karagiannis


Target Area III(Beam Catcher Plugs)

• 3 BC station equipped with two absorber each

• Indian in-kind, Collaborator: CMERI Durgapur

• Design running, based on definition report

� absorber geometry optimized

� use C/Cu (fast/slow extraction) � avoid Be

� CDR released 12/17

� build a absorber mock-up verify RH capability

� DS in preparation (Q2/2018)

� in-contract preparation (Q4/2018)

� India started company qualifying phase (Q4/2018)

absorber and assembly sequence (RH)

BC plugs weight: 7.5 ton


Target Area IV(Shielding Flask)

� Specification ready for approval

• all dimensions finalized � interface HC finalized

• internal crane with automatic gripper; load 9 ton

• shielding: design goal is 10µSv/h on surface

• includes traverse platform with shielding plate

� allows for 90° rotation for position adjust

• MoU between Finland, KVI, PS, GSI in preparation

� to be signed Q2/2018

� in-kind contract with Finland to be established

F. Amjad, H. Weick et al.

Traverse platform:dim: 8.700mm x 3.000mm x 300mm weight: 19.5 ton


Civil Construction I(Overview)

Tunnel 103

Build. 018

(Target building)

To CR

Build. 006

(HE cave)

Build. 006b

(LEB cave)

Build. 006a

(Service building)

July 4, 2017

100 m

CC planning Phase 1-4 done

� equivalent to LP5 (execution planning)

� LEB cave integrated to full extend

� interfaces to ‘machine’ defined

Logistic planning & Installation planning running

Construction area south (NUSTAR and other):

• Preparation of tender documents running

� review of contract specifications announced for 04/18

� partly tender already running (e.g. conveyor technique)


Civil Construction II(Building services)

� Technical services (TGA)

� Cable data base updated 09/17

� Power & ventilation planning

� 1st collision check 01/18

Summary

• SC Magnets & Testing (most time critical items):

� Standard dipoles: contract awarded Feb 2018

� Multiplets: design phase done; manufacturing of FoS SM under way

� Testing@CERN: contract addendum signed, commissioning of cryo-facility

running, procurement of last components running; FoS SM expected in 06/2018

• Development and procurement of various other components under way

� PC specification released; prototype PC under development

� First IKC for MUSIC detectors signed; kick-off with provider done

� Specification of various other beam instrumentation components released and

corresponding IKC in preparation (R&D is ongoing

� Target chamber and plug systems ready for CDR

� CDR of beam-catcher system done; DS and IKC expected in 2018

� Shielding flask: specifications ready for approval; MoU between collaborating

parties in preparation

• Civil Construction execution planning finalized; tender documentation in

preparation, building services planning running

3/4/2018M . Winkler / Super-FRS Status 22

Thank you for you attention !

super-frs status€¦ · (fos sm production) • all coils produced (quadrupol, sextupol) vacuum...

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