supplemental proceedings, / vol. 1 / materials processing ... · numericalmodeling...

TIMS2010139th Annual Meeting & Exhibition

Supplemental ProceedingsVolume 1:

Materials Processingand Properties

TABLE OF CONTENTS

Supplemental Proceedings: Volume I:

Materials Processing and Properties

Aluminum Alloys: Fabrication,Characterization and Applications

Development and Application

TRIMAL 52® - A New Aluminium Alloy for HighPerformance Spaceframe Construction 3

M. Rosefort, H. Gers, T. Koehler, J. Ehrke, D. Schnapp,andH. Koch

Optimized Heat Treatment Sequence forAA 6061 9

C. Zelger, J. Schnitzlbaumer, R. Prillhofer, J. Enser,

and C. Melzer

Microstructure, Mechanical Characterization and

Hot Tensile Behaviour of Al-Zn-Mg Modified

Alloys 19

P. Leo, E. Cerri, and H. McQueen

Influence of the Grain Size On the Igc, Crack

Propagation and Fracture Toughness Behaviour of

Aa2024-T3 Sheet Material 31J. Berneder, R. Rachlitz, C. Melzer, H. Antrekowitsch,and P. Uggowitzer

v

Numerical Modeling

Modeling Processing and Performance of an Al-Zn-

Mg Alloy 41

J. Chinella

Modeling the Solidification Under Pressure CastingProcess for Aluminum Alloys 49

E. Druschitz, A. Druschitz, andR. Foley

Processing and Texture

Concurrent Precipitation in Continuous Cast Al

Alloys 59

Q. Zeng, and T. Zhai

Evaluation of Process Speed Effect in Aluminium

Extrusion by Experiment and Simulations 65

B. Reggiani, L. Donati, and L. Tomesani

Growth Morphology of Eutectic under

Unidirectional Solidification in Al-13%Si AlloysContaining Strontium and Magnesium 71

H. Liao, W. Huang, S. Wu, M. Cai, and Q. Wang

Deformation Characteristics of a 6082-Al Alloy at

High Temperatures 77

M Soliman, E. El-Danaf, andA. Almajid

Optimization of Baking Hardening of Al 5052

Sheet by a Response Surface Method 83

A. Nekahi, K. Dehghani, M. Mirzaie, andN. Zahmatkesh

vi

Materials Characterization

Characterization ofHypereuteetic Al-19%Si AlloySolidification Process using in-situ Neutron

Diffraction and Thermal Analysis Techniques 93

W. Kasprzak, D. Sediako, M. Sahoo, and M. Walker

Characterization ofthe Spacing Selection in AlCu

Alloys 105

S. Gurevich, M. Amoorezaei, and N. Provatas

Refinement of Hypereuteetic Al-Si Alloy by Ca3P2 111

Y. Zhang, andD. Yi

Fatigue and Corrosion

Effect of Heat Treatment on Corrosion Behavior of

Aluminum-Lithium Alloy 8090 119

A. Kobeisy, A. El-Aziz, R. Abdel-Karim, andA. Waheed

Tensile Properties of a Friction Stir Processed Al¬

Cu 2218 Alloy at Elevated Temperatures and

Related Microstructural Characteristics 129

S. Chen, T. Lui, and L. Chen

Emerging Technologies

Incubation Behavior of Hg-LME in Aluminum 139

S. Keller, andA. Gordon

Adiabatic Shear Localization of Al-Sc Alloy at

Extremely High Strain Rates 145

W. Lee, T. Chen, and G. Lu

vii

Effect of Electric Potential on the Evolution of

Defect Substructure and Fracture Surface of

Aluminum under Creep 151

S. Konovalov, O. Stolboushkina, Y. Ivanov, R. Filipiev,and V. Gromov

Defects Producing Formation of Microcracks in

Aluminum during Electrochemical Charging with

Hydrogen 157

P. Rozenak

Poster Session

Optimization of Ingate Velocity via Gate Design 163

P. Dulyapraphant, and P. Kritboonyarit

Preparation of Al-Ti-C Master Alloys from Ti02 169

D. Cao, J. Wang, Z. Shi, Z. Wang, and Y. Liu

Investigation of the Portevin-Le Chatelier

Serrations at Type A to Type B Transition Regimein Al-2.5%Mg Alloy 177

A. Chatterjee, A. Sarkar, P. Barat, P. Mukherjee,andN. Gayathri

Vacuum Thermal Extract Lithium with Coarse

Ferrosilicon-Aluminum Alloy Produced by Electro

Thermal Process 183

D. Yuezhong, D. Weiwei, and F. Naixiang

Non-Corrosion-Flux-Assisted Wetting and

Spreading of Al-Si-Cu-Based Brazing Alloy on6063 Aluminum 187

Y. Bao, G. Zhang, and Y. Jiang

vm

Recent Advances in FSW Joining of Sheets on

Structural Extruded Profiles 197

L. Donati

Physical Modeling Study of A356 Semi-Solid Die-

Casting Process 203

S. Vakili, and M. Ahmadabadi

Effect of Alloying Elements on the Electrochemical

Behavior ofAl-Si-Mg alloys in Aqueous Solutions 209

MI. Pech-Canul, MA. Pech-Canul, M. Echeverria,

E. Coral-Escobar, andM. Montoya-Davila

Effect ofFriction Stir Processing (FSP) on Particle

Erosion Resistance of Casting A384 Aluminum

Alloy 215

C. Yang, T. Lui, L. Chen, and Y. Chang

Review of Solidification of Al-Si Alloy under

Superhigh Pressure 221

G. Zhang

A Mechanism-Based Constitutive Model for AlloyIC10 227

H. Zhang, W. Wen, H. Cui, and Y. Xu

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TABLE OF CONTENTS



Global Innovations in Manufacturing of

Aerospace Materials:

The 11th MPMD Global Innovations

Symposium

Innovations in Casting Technologies

Experimental and Mathematical Modeling Progresson Scanning Laser Epitaxy: A Technique for

Growing Single Crystal Superalloys 235

M. Kirka, R. Bansal, and S. Das

Modeling of Grain Selection during Directional

Solidification of Superalloy Single Crystal Turbine

Blade Casting 243

D. Pan, Q. Xu, B. Liu, J. Li, H. Yuan, andH. Jin

Prediction of As-Cast Grain Size Distribution from

a Model of Equiaxed Solidification with Free

Dendrite Transport 249

W. Mirihanage, andD. Browne

x

Innovations in Additive Manufacturing

Advanced Gas Atomization Processing for Ti and

Ti Alloy Powder Manufacturing 257

I. Anderson, J. Sears, D. Byrd, J. Rieken, A. Heidloff,M. Glynn, and M. Ward

Additive Manufacturing of Gamma Titanium

Aluminide Parts by Electron Beam Melting 267

S. Sabbadini, O. Tassa, P. Gennaro, and U. Ackelid

Properties of Ti-5Al-5Mo-5V-3Cr SamplesProduced via Powder Hot-Isostatic-Pressing 275

N. Wain, X. Hao, R. Swamy, andX. Wu

Fabrication and Characterization of Reticulated,Porous Mesh Arrays and Foams for Aerospace

Applications by Additive Manufacturing UsingElectron Beam Melting 283

S. Gaytan, L. Murr, F. Medina, E. Martinez, L. Martinez,

andR. Wicker

Innovations in Primary and Secondary Forming -

Nickel

Flow Behavior of Superalloy 945 During High

Temperature Deformation 291

S. Coryell, K. Findley, and M. Mataya

xi


Titanium

The Application of Fine Grain Titanium 6A1-4V for

Superplastic Forming and Superplastic Forming and

Diffusion Bonding of Aerospace Products 299

L. Hefti

Manufacturing of |3-Titanium Ti-10V-2Fe-3Al

Spin-Extruded Hollow Shafts for High StrengthPower Train Applications in Aerospace and

Automotive Industries 307

C. Machai, and D. Biermann


Aluminum. Magnesium, and Titanium Aluminides /

Innovations in Machining and Joining

Study on the Asymmetric Cross Rolling of AZ31

Magnesium Alloy 315

B. Chen, C. Lu, D. Lin, andX. Zeng

Material Flow Forming the Shoulder Flow Zone

Using Scroll Shoulder Tool during Friction Stir

Welding of Thick Section Aluminum Alloys 323

D. Yan, Z. Chen, and G. Littlefair

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TABLE OF CONTENTS



International Symposium on High-Temperature Metallurgical Processing

Thermodynamic Analysis and Experimental Test of

primary Al-Si Alloy prepared by Carbothermal

Reduction ofBauxite Tailings 333

Y. Dong

Innovations in Ironmaking

Development of a Novel Gas-Suspension

Ironmaking Technology with Greatly Reduced

Energy Consumption and C02 Emission 347

H. Sohn, and M. Choi

Thermal Equilibrium Calculation and Applicationof Microwave Heated Ignition (MHI) for Iron Ore

Sintering 355

Y. Zhang, X. Mao, Z. Huang, G. Li, and T. Jiang

Coal-based Direct Reduction of Iron Concentrate

Pellets by Microwave Heating 363

W. Xia, andH Zhucheng

Effects of Composite Binder (CB) on Oxidation

Behavior of Iron Ore Pellets 373

T. Jiang, Y. Hu, Y. Huang, G. Li, G. Han, and Y. Zhang

xiii

Study on Direct Reduction-separation of Limonite

by Microwave Heating 383

Z. Huang, and L. Lv

Preparation of Metallized Pellets and Recovery of

Tin and Zinc from Tin, Zinc-bearing Complex Iron

Concentrates 393

D. Huang, Y. Zhang, G. Han, G. Li, and T. Jiang

Researches on Magnetic Roasting-separation of

Coal-containing Limonite Pellets by Microwave

Heating 403

H. Bing, andH. Zhucheng

Mathematical Modeling for Side-Blow Combustion

Region in Iron Bath Reactor with H2-C Mixture

Reduction 411

Z. Bo, andH. Xin

Al-Fe Separation from High Aluminium Content

Limonite Ores by Salt-Added Reduction RoastingProcess 419

T. Jiang, M. Liu, N. Sun, and G. Li

A Study on Beneficiation of Low Grade High-phosphorus Iron Ore 429

Z. Deqing, C. Tiejun, P. Jian, and W. Xuemei

Ceramics and Intermetallics

Process Development: Challenges and DrivingForces for Change 437

K. Forwald

Glass Coating for Iron- Based Powder MetallurgyComponents 441

A. Garkida, J. Hwang, X. Huang, A. Hein, andZ, Peng

xiv

Bonite - A New Raw Material Alternative For

Silica-Free High Strength Aluminum Metal

Refractories 449

D. Zacherl, A. Buhr, D. Schmidtmeier, and R. McConnell

A Technique to Measure Heat of Reaction in TiB2

Reinforced Intermetallic Matrix Composites 457

A. Baker, S. Kampe, and T. Zahrah

Microwave Synthesis ofNano-Boron Carbide

Powder 465

L. Hu, H. Lu, and Y. Liu

Secondary Processing

Recovery ofIron and Zinc from Electric Arc

Furnace Dust using a Microwave ProcessingMethod 473

J. Hwang, X. Sun, andX. Huang

Reduction Behavior of Chromium Oxide in Molten

Stainless Steel Slag with Graphite 481

Q. Li

A Novel Process for Preparing Ferronickel Powder

from Laterite Ores 489

G. Li, M. Rao, T. Jiang, Y. Zhang, and Q. Li

Decomposition/Volatilization of Enargite in

Nitrogen-Oxygen Atmosphere 497

R. Padilla, A. Aracena, and M. Ruiz

Influence of Additives on Dephosphorization of

Oolitic Hematite by Direct Reduction Process 505

G. Li, C. Xie, Y. Zhang, Q. Li, and T. Jiang

XV

Effect of Damp Grinding on Preparation of

Oxidized Pellet from Pyrite Cinders Concentrates 515

J. Li, G. Bai, G. Li, andX. Zhou

Smelting and Reduction Processes

Industrial Operation of JAE Nickel Smelting

Technology at Jinchuan Nickel Smelter 525

M. Zhou, A. Wan, G. Li, R. Baldock, and H. Li

Carbothermic Reduction ofNiobium Concentrate 535

J. Neto, F. Neto, and C. Takano

Volatilization of Antimonite in Nitrogen-Oxygen

Atmospheres 543

R. Padilla, G. Ramirez, A. Aracena, and M. Ruiz

The Optimization of the Coke and AgglomerteQuantity in Lead Production in "Water-Jacket"

Furnace 551

A. Haxhiaj, and E. Haxhiaj

Influences ofMgo on Roasting Properties of Iron

Ore Oxidized Pellets 559

X. Fan, M. Gan, T. Jiang, X. Chen, and L. Yuan

Research on the Intensifying Reduction TechnologyBased on Mechanically Activated Ilmenite Ore 569

Y. Guo, H. Liu, T, Jiang, and G. Qiu

Study on Reduction Roasting and Separation ofNickeliferous Laterite by Microwave Heating 577

Y. Lingyun, andH. Zhucheng

xvi

Study on Preparation of Titanium-Rich Material

Form Ilmenite by Reduction-Magnetic SeparationProcess

Y. Guo, D. Huang, G. Qiu, and T. Jiang

xvii

TABLE OF CONTENTS



Processing Materials for Properties

Effect ofDeformation Ratio and Cooling Rate on

Mechanical Properties and Microstracture of

0.08wt% C HSLA Steel Microalloyed with Nb and

Mo 599

A. Farahat, A. Almosilhy, T. El-Bitar, andA. Hegazy

Advanced Materials Processing

Materials Science for the Next Generation 609

D. Olson, and B. Mishra

Increase Production and Quality Improvement of

Electrolytic Copper at Tank House in Naoshima

Smelter & Refinery 621

H. Zen, T. Ishida, and M. Takagi

Damage of Surface by Impact of Nitrogen Jet under

Pressure and Low Temperature 627

H. Laribou, C. Fressengeas, D. Entemeyer,V. Jeanclaude, andA. Tazbit

Non-Linear Analytical Practices for Interfacial

Phenomena and Nano-Size Microstructural

Properties and Behavior 635

J. Roubidoux, J. Jackson, B. Mishra, andD. Olson

xviii

Modernization Project of Onahama Smelter with

New "O-SR Process" 643

O. Lida, T. Matsutani, andK. Kiyotani

Evaluation of Stress Corrosion CrackingSusceptibility of Drill Pipe Steels in C02 Saturated

Aqueous Solutions 651

A. Gavanluei, B. Shaily, B. Mishra, and D. Olson

Promotion of Recyclable Material Treatment at

Mitsubishi Process in Naoshima Smelter &

Refinery 659

T. Sakai, N. Usami, and M. Kawasaki

ANovel Process on Production of Thin Wall

Austempered Ductile Iron Heat-treated in the Mold 665

A. Kaini-Rashid, A. Babakhani, and S. Ziaei

Agglomerates and Composite Materials Processing

Surface Peening Morphology Evaluation in

Anodized Aluminum Alloy Rotors 673

M. Khan

Effects of Particle Size, Deformation and Heat

Treatment Processing on Strength and Ductility of

Aluminum-Iron composite 681

S. Adeosun, S. Balogun, F. Ochulor, W. Ayoola,and O. Sekunowo

Features of a Structure and Properties of the

Agglomerates Obtained from Rich Ores 689

S. Borys, I. Kruglyak, andA. Zherebtsov

xix

Advanced Steel Processing

Casting Practice for High-Carbon Nitrogen-Alloyed

Chromium-Manganese Austenitic Stainless Steels 695

M. Heilig, B. Mishra, M. Marya, andD. Olson

Processing and Electrochemical Corrosion

Resistance of a Nanocrystalline Fe-20Cr Alloy 703

R. Gupta, R. Singh, and C. Koch

Towards Modelling of Phase Transformation and

Mechanical Properties in Hot Rolled Dual Phase

Steel 711

P. Suwanpinij, K. Mukherjee, M. Graf, U. Prahl,

and W. Bleck

Light Weight Materials Processing

Effect of Casting Mould on Mechanical Propertiesof 6063 Aluminium Alloy 719

W. Ayoola, S. Adeosun, O. Sanni, and F. Ochulor

Ignition Characteristics of Aluminum-Nickel

Heterostructures Produced by Ultrasonic Powder

Consolidation 729

D. Erdeniz, D. Colanto, G. Gulsoy, and T. Ando

Improved Formability ofNormalized Cold Rolled

Aluminum 1200 and 1230 Alloys 737

S. Adeosun, and S. Balogun

Studies on the Microstructure, Mechanical and High

Temperature Wear Behviour of A356 Alloy with

Minor Additions of Copper and Magnesium 747

K. Shivaputrappa

XX

Low Stress Viscous Creep in a Ti3A12.5V TubingUnder Internal Pressurization

S. Gollapudi, I. Charit, and K. Murty

Functional Materials Processing

Production and Characterization ofASTM F75

Balls Produced by the Uniform-Droplet SprayProcess

S. Roy, and T. Ando

Preparation and Characterization ofMicrofibrous

Entrapped Solid Adsorbents for Desulfurization of

Liquid Fuels

D. Cocke, M. Islam, J. Gomes, E. Peterson, M. Reed,D. Tran, andH. McWhinney

Surface Structural Properties of the V, Nb and Ta

(001) Surfaces

A. Ramanathan

Ti02 Aggregates for Dye-Sensitized Solar Cells

ApplicationQ. Zhang, X. Zhou, C. Dandeneau, K. Park,

S. Yodyingyong, and G. Cao

Processing-Microstructure-Properties

Microstructure and Properties of New Wear

Resistant Steel with High Strength and HighToughness

L. Hongbin

xxi

Preparation and Mechanical Properties of

Nanostractured Cryomilled NiCrAlY AlloyFabricated by Spark Plasma Sintering 801

J. Song, K. Ma, L. Zhang, and J. Schoenung

Accounting for High Temperature Measurements

with Changing Effective Emissivity in PTAW

Processing 809

T. Wolfe, andH. Henein

Polymers. Ceramics and Glasses

Microscopic Study of Slags from a Secondary Lead

Blast Furnace 817

F. Tanaka, Y. Kimura, and M, Watanabe

Particle Size Distribution ofNatural

Montmorillonite Clay Using Dispersion Analysis 825

M. Reed, G. Beall, D. Cocke, andJ. Gomes

Study ofProperties of Spinels, Obtained byHydrothermal Synthesis 833

O. Restrepo, L. Jaramillo, and E. Murillo

Research on the Performance of Environment-

Friendly MgO-CaO-Zr02 Refractories 841

C. Lu, M. Chen, J. Yu, and Z. Sun

Synthesis of Spinels by Thermal Spray Flame 849

O. Restrepo, and E. Murillo

Author Index 867

Subject Index 873

xxii

TABLE OF CONTENTS



Refractory Metals 2010

Refractory Metals 2010: Processing and Properties 2

Strength and Oxidation Resistance of Mo-Si-B

Alloys Produced by Reaction Synthesis 859

M. Middlemas, J. Cochran, P. Jain, and K. Kumar

Author Index 867

Subject Index 873

xxiii

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