supply chain management fmcg industry

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    Supply Chain Management AssignmentFMCG Industry

    Group

    Rohit

    Chopra (164

    Sanchit Govil ( 167

    Shubham Tayal (186

    Sumedha

    Deogharia (202

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    Supply Chain Performance Attribute for FMCG Industry

    Introduction

    FMCG industry is a quick, agile industry with a wide range of products.

    Such a huge industry is recognized by its customers, and its supply chains are seen

    role model for other industry.

    FMCG supply chain is faced with unique issues like Bullwhip effect and high retur

    transit losses.

    In order to achieve the organizational goal of making money , supply chain managtry to find cheaper suppliers, low-cost manufacturing facilities, strategically locate

    distribution centres and highly profitable or high-volume customer markets

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    Introduction

    Pillars for value enhancing FMCG & retailing

    Supply Chain management

    Customer Service Management

    Agenda

    Situations of comp

    advantage

    Cases

    Supply Chain Chal

    and Issues Supply Chain

    Performance Attri

    FMCG Industry

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    Situations of competitive advantage

    Asian Paints

    Paint tinting machines By acquiring a technology that enabled mixing of colors and base paints to get the appropr

    shade in a few minutes, Asian Paints obtained a competitive advantage by delaying the

    differentiation

    Retail inventory costs have come down, while at the same time, product availability went

    Delayed differentiation and Technology development

    Distribution strategy

    Created a Large Network of Dealers

    Established a Network of Company

    Depots

    Created a Marketing Organization that

    matched its Distribution Intensity

    Successfully Resolves the Cost-Service

    Conflict in Distribution

    Strong Commitment to Distribution

    Cost Control

    Logistics

    The warehousing facilities are well maintained

    The company is adapting eco-friendly production

    methods

    Maintains low inventories in off seasons, and high

    inventory in festival seasons

    The company has huge base of raw material suppl

    giving company bargaining power resulting in high

    profit margins than competitors

    The company has succeeded in establishing thems

    rural parts of India by large distribution network, r

    outlets etc.

    Technology adaption

    Asian Paints has deployed SAP R3, i2 supply chain planning suite, ERM employee platform formu

    management, product lifestyle platform, SAP HANA CRM etc. with positive results

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    Situations of competitive advantage

    Marico

    Enhance long term value of company brands by achieving excellence in distributi

    performance

    Reduce total delivered cost

    882 direct distributors, 153 super

    distributors, catering to 2393 small

    stockists and 4523 van markets

    Every month, 56 million consumer

    packs are sold to about 1.8 million

    households through 1.6 million retail

    outlets

    Approach

    Just-In-Time

    Global Sourcing

    Shorten its planning cycle to 15 days from 30 days

    Revised its demand planning process

    Leveraged IT System

    ERP system: MI net

    Vendor Managed Inventory

    Results

    Decreased stock-outs associated with distributor sales to retailers by 33%

    Reduced lost sales due to stock outs by 28% thereby improving revenue by 1.5%

    Lowered excess distributor inventory by 33%

    Reduced late deliveries to distributors by 37.5%

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    Si i f i i d

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    Situations of competitive advantage

    ITC

    E-Choupals

    Link directly with rural farmers via the Internet for procurement

    E-Choupal tackles fragment ed farms, weak infrastructure and the involvement

    intermediaries

    Installs computers with Internet access in rural areas of India to offer farmers up-to-date ma

    and agricultural information

    Farmers can directly negotiate the sale of their produce with ITC Limited

    Each ITC Limited kiosk having Internet access is run by a sanchalak a trained farmer

    Each installation serves an average of 600 farmers in the surrounding ten villages within abo

    5 km radius

    The warehouse hub is managed by the same traditional middle-men, now called samyojaks

    Results

    Helping ITC in creating strong connect with villagers

    Enhancing its supply distribution network

    Entry-level soap brand, Superia, widely available in the village because e-Choup

    Sanchalaks were helping in local marketing

    Greater pricing power to the company

    Good quality output

    Farmers get real-time information

    S l Ch i Ch ll d S l ti

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    Supply Chain Challenges and Solutions

    Supplier/partner relationship management

    Different organizations, even different departments within the same organization, can have

    different methods for measuring and communicating performance expectations and results.

    Managers must let go of internal biases and make a conscious choice to follow mutually agre

    upon standards to better understand current performance and opportunities for improveme

    Using a common language and framework makes it easier for teams to communicate, speeds

    benchmarking efforts, and enhances the evaluation of best practices.

    For example, SCOR provides a common language for supply chain classification and analysis.

    Supply Chain Challenges and Solutions

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    Supply Chain Challenges and Solutions

    Talent Management

    As experienced supply chain managers retire, and organizations scale up to meet growing de

    in developing markets, talent acquisition, training, and development is becoming increasingl

    important.

    Supply chain leaders need a thorough understanding of the key competencies required for s

    chain management roles, specific job qualifications, methods for developing future talent an

    leaders, and the ability to efficiently source specific skill sets.

    Develop Multi Functional, non departmentalised Management Cadre

    Recruitment of well qualified management trainees.

    Inculcating a professional learning culture

    Supply Chain Challenges and Solutions

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    Supply Chain Challenges and Solutions

    Downward Flow of Information

    Supply Chain Challenges and Solutions

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    Supply Chain Challenges and Solutions

    Sales and Operations

    All companies were operating S&OP at some level but reported not to the levels of discipline

    standards required to utilise the process as the companys one operational planning process

    utilising one set of numbers.

    Improved use of IT and more standard reports available from ERP

    Reduced and more focussed S&OP meetings

    More discussion and focus on exceptions rather than regular issues

    Improved accuracy of demand planning

    Integrating Distributors within the S&OP process

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    Key Financial Metrics

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    Key Financial Metrics

    ITC Asian Paints HUL Maric

    Net Income ( Crore Rs.) 31775.8 10657.8 29035.0

    Average shareholder equity 790.2 95.9 216.3

    Cost of Goods Sold 14468.6 6640.0 16377.0

    Sales Revenue 29901.3 10418.8 28019.0

    Inventory 6600.2 1665.1 2747.5

    Financial Metrics

    Inventory turnover 4.2 6.9 9.9

    Number of Days In Working Capital 37.831.6 26.6

    ROA 29.3352.8 13.3

    Operating Margin 35.315.2 15.2

    Gross Margin32.6 13.8 14.3

    ROE 40.2 111.1 134.3

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