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SJNANO 2013 Supported Au nanoparticles as Heterogeneous Catalyst for Organic Reactions Hermenegildo García and Avelino Corma Instituto de Tecnología Química, Technical University of Valencia Spain Outline : Au NPs and Nanoscience Au NPs as catalyst For aerobic oxidations For carbamoylation For tandem reactions Role of impurities Isolation of Au intermediates Conclusions and Acknowledgements

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Page 1: Supported Au nanoparticles as Heterogeneous …...SJNANO 2013 Supported Au nanoparticles as Heterogeneous Catalyst for Organic Reactions Hermenegildo García and Avelino Corma Instituto

SJNANO 2013

Supported Au nanoparticles as Heterogeneous Catalyst for Organic

Reactions

Hermenegildo García and Avelino Corma Instituto de Tecnología Química, Technical University of Valencia

Spain

Outline: Au NPs and Nanoscience Au NPs as catalyst

For aerobic oxidations For carbamoylation For tandem reactions

Role of impurities Isolation of Au intermediates Conclusions and Acknowledgements

Page 2: Supported Au nanoparticles as Heterogeneous …...SJNANO 2013 Supported Au nanoparticles as Heterogeneous Catalyst for Organic Reactions Hermenegildo García and Avelino Corma Instituto

Catalytic activity of noble metals

Why not gold?

As the only exception in noble metals up to the 80s Au was catalytically inactive

Page 3: Supported Au nanoparticles as Heterogeneous …...SJNANO 2013 Supported Au nanoparticles as Heterogeneous Catalyst for Organic Reactions Hermenegildo García and Avelino Corma Instituto

Gold nanoparticles as catalyst

C + H2O CO + H2

syngas

H2O

CO2 + H2

water gas shift

Hydrogen technology

Low temperature, selective CO combustion: the smaller the particle size, the higher the activity

M Haruta, N Yamada, T Kobayashi, S Iijima: J. Cat. 115 (1989) 301-09.

CO + O2

AuCO2

Page 4: Supported Au nanoparticles as Heterogeneous …...SJNANO 2013 Supported Au nanoparticles as Heterogeneous Catalyst for Organic Reactions Hermenegildo García and Avelino Corma Instituto

Au NPs

They can be easily obtained.

“Bare” small Au NPs (1-2 nm) tend to grow

The key issue is to stabilize small Au NPs

“Stabilized” nanoparticles are surrounded by a ligand shell or supported on a solid

Typically, for bulk materials, surface atoms form a negligible part of the total number of atoms 20 nm

Page 5: Supported Au nanoparticles as Heterogeneous …...SJNANO 2013 Supported Au nanoparticles as Heterogeneous Catalyst for Organic Reactions Hermenegildo García and Avelino Corma Instituto

Stabilizing Gold Nanoparticles

HAuCl4

PTC PPh3 NaBH4

1.4 nm Gold

Particles

Use of ligands (Brust method)

Supporting on a solid: Deposition-Precipitation method

HAuCl4

NH4OH CH3OH

Au nanoparticles

Au(OH)3

Page 6: Supported Au nanoparticles as Heterogeneous …...SJNANO 2013 Supported Au nanoparticles as Heterogeneous Catalyst for Organic Reactions Hermenegildo García and Avelino Corma Instituto

Organic reaction types

H2

Pd/C

Hydrogenations N

OH

N

OHH2SO4

(oleum)

Brönsted acids

O

CH3(CH3CO)2O

AlCl3

Lewis acids

CH3 CH3

O

CH3

O CH3

CH3

NaOH

Br

BOHHO

Pd

Bases

Oxidations Transition metal catalysts

CH3 CH3

H OH

CH3 CH3

OK2CrO4

Page 7: Supported Au nanoparticles as Heterogeneous …...SJNANO 2013 Supported Au nanoparticles as Heterogeneous Catalyst for Organic Reactions Hermenegildo García and Avelino Corma Instituto

Au NPs supported on nanoparticulated ceria

CeO2 nanoparticles

•Increasing CeIII population

•Creation of oxygen vacancies

•From insulator to semiconductor

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 150

20

40

Cou

nts

Diameter (nm)

Interplanar distance of Au Particle size distribution

Page 8: Supported Au nanoparticles as Heterogeneous …...SJNANO 2013 Supported Au nanoparticles as Heterogeneous Catalyst for Organic Reactions Hermenegildo García and Avelino Corma Instituto

Solventless, aerobic (1 atm) oxidation of alcohols by Au/CeO2

Substrate

Time

[h]

Conversion[a]

[%]

Product Selectivity[%]

1b

3-octanol 2.5 97 3-octanone 96

2b

sec-phenylethanol 2.5 92 acetophenone 97

3b

2,6-dimethylcyclohexanol 2.5 78 2,6-dimethylcyclohexanone 94

4b

1-octen-3-ol 3.5 80 1-octen-3-ona >99

5b cinnamylalcohol 7 66 cinnamaldehyde 73

6b 3,4-dimethoxybenzyl alcohol 7 73 3,4-dimethoxybenzaldehyde 83

7b 3-phenyl-1-propanol 6 70 3-phenylpropyl- 3-phenylpropanoate 98

8c vanillin alcohol 2 96 vanillin 98

9c

2-hydroxybenzyl alcohol 2 >99 2-hydroxybenzaldehyde 87

10c

3,4-dimethoxybenzyl alcohol 2 >99 3,4-dimethoxybenzylic acid >99

11c

cinnamyl alcohol 3 >99 cinnamylic acid 98

12d

n-hexanol 10 >99 hexanoic acid >99

13e

n-hexanol 10 >99 hexanoic acid >99

14c

sec-phenylethanol 5 >99 acetophenone 51

Page 9: Supported Au nanoparticles as Heterogeneous …...SJNANO 2013 Supported Au nanoparticles as Heterogeneous Catalyst for Organic Reactions Hermenegildo García and Avelino Corma Instituto

Solventless aerobic alcohol oxidation and the green chemistry principles

1. Avoid wastes (minimise E factor). 2. Use tolerable reagents and produce non-toxic

products. 3. Use environmental friendly processes. 4. Use renewable feedstocks. 5. Develop more active and selective catalysts. 6. Avoid derivatisation, protecting groups and isolations. 7. Maximise the atomic economy. 8. Use environmentally friendly solvents. 9. Minimise energy consumption 10. Use self- or bio- degradable products 11. Real time analyses 12. Minimise hazards

Page 10: Supported Au nanoparticles as Heterogeneous …...SJNANO 2013 Supported Au nanoparticles as Heterogeneous Catalyst for Organic Reactions Hermenegildo García and Avelino Corma Instituto

Replacement of toxic phosgene: Catalytic carbamoylation of aromatic diamines

phosgene

isocyanate

polyurethanespolyol

(Best selling industrial polymers)

• Problem: development of a catalyst

Page 11: Supported Au nanoparticles as Heterogeneous …...SJNANO 2013 Supported Au nanoparticles as Heterogeneous Catalyst for Organic Reactions Hermenegildo García and Avelino Corma Instituto

Carbamoylation of 2,4-diaminotoluene

0

25

50

75

100

0 1 2 3 4 5 6 7

t(ht)

Pro

du

ct

sele

cti

vit

y (

%)

Final yield > 90%

Au NPs on other supports give rise to N-methylation products:

Page 12: Supported Au nanoparticles as Heterogeneous …...SJNANO 2013 Supported Au nanoparticles as Heterogeneous Catalyst for Organic Reactions Hermenegildo García and Avelino Corma Instituto

Tandem reaction

CH3

NH2

NH2CH3

OC

OH3C

O CH3

HN

HN

C

O

OCH3

C

O

OCH3

CH3

NO2

NO2 H2

Two steps, two processes:

or two-steps one process:

CH3

NO2

NO2

CH3 HN

HN

O

O

O

O

DMC

H2 (5 bar)

T=150ºCt=12 hours

Conversion = 95.2

Selectivity = 98.3

Page 13: Supported Au nanoparticles as Heterogeneous …...SJNANO 2013 Supported Au nanoparticles as Heterogeneous Catalyst for Organic Reactions Hermenegildo García and Avelino Corma Instituto

Role of Pd impurities in Au catalysis

•Pd is a very efficient catalyst •Au contains 5-10 ppm of Pd

• Has Au intrinsic activity?

High purity Au is also active for Sonogashira coupling

•Au complexes of a single atom is not able to promote Sonogashira •Au NPs are active

Page 14: Supported Au nanoparticles as Heterogeneous …...SJNANO 2013 Supported Au nanoparticles as Heterogeneous Catalyst for Organic Reactions Hermenegildo García and Avelino Corma Instituto

Isolation of Au intermediates

Au catalyst

Page 15: Supported Au nanoparticles as Heterogeneous …...SJNANO 2013 Supported Au nanoparticles as Heterogeneous Catalyst for Organic Reactions Hermenegildo García and Avelino Corma Instituto

Conclusions and Acknowledgements

Financial Support:

•Japanish-Spanish Cooperative program

Prof. Avelino Corma Dr. Alberto Abad Dr. Raquel Juárez Dr. Abdessamad Grirrane

Supported small sized Au NPs are highly active catalysts