suresh pro
TRANSCRIPT
-
7/31/2019 Suresh Pro
1/36
INTRODUCTION
Tirupur is a small town in Coimbatore district of Tamilnadu and is popularly
known as knit city. Tirupur is situated at 60kms east Coimbatore with the land
coverage of over 27.20 sq.kms. With a population of around 6 lakhs. It is learnt
from the reliable sources that first hosiery factory with hand operated machines
was set up in 1935. With a beginning of rs.19 crores in the year 1985, exports of
knitwear from tirupur rose to 10,000 crores during the year 2008. A creation of
high style and value added knitted garments are the key for success.
At present tirupur tops in knitwear exports in india. Lots of foreign currencies
come into india, it results in economic growth. At present the garment owners are
looking ahead of free trade. They are eagerly waiting to widen their business.
The main purpose of internship is to gain knowledge about the new
technologies and machineries used in various companies. We had visits to spinning
mill, knitting unit, dyeing factories, printing units, embroidery and sewing units.
VELAN EXPORTS was established in the year 1989 in TIRUPUR, INDIA, withthe purpose of 100% exports of KNITWEAR GARMENTS, primarily to
EUROPE.
-
7/31/2019 Suresh Pro
2/36
COMPANY PROFILE
COMPANY NAME : VELAN EXPORTS
TYPE OF BUSINESS :MANUFACTURERAND
EXPORTER
LEGAL STATUS : PARTNERSHIP
YEAR OF ESTABLISHMENT : 1989
CONTACT PERSON : MR.S.BALASUBRAMANIAM
OFFICE FACTORY : NO.1, PETHICHETTYPURAM,
3RD
STREET, RAYAPURAM,
TIRUPUR - 641604.
BANK : INDIAN OVERSEAS BANK
PRODUCTION CAPACITY : 50000 PIECES PER DAY
NO OF MACHINES : 250
TURN OVER : 5 CRORES
-
7/31/2019 Suresh Pro
3/36
PRODUCTS:
MENS
T-SHIRT POLO SHIRTS SPORTS WEAR NIGHT WEAR BOXER SHORTS BRIEFS
LADIES
T-SHIRTS NIGHT WEAR PANTIES
CHILDREN
HOOD SHIRTS SPORTS TOPS BOXERS SHORTS BRIEFS
RECOGINISATIONS : GOVT.RECOGNIZED EXPORT HOUSE
BUYER : TOM TAI
-
7/31/2019 Suresh Pro
4/36
COMPANY LAYOUT :
-
7/31/2019 Suresh Pro
5/36
-
7/31/2019 Suresh Pro
6/36
COMPANY FLOW PROCESS
BUYER ORDER RECEIVING
DYED FABRIC RECEIVING
SPREADING
CUTTING
SEWING
CHECKING
PACKING
FINISHING
DOCUMENTATION
-
7/31/2019 Suresh Pro
7/36
LOT SECTION
INTRODUCTION
It is the department with supplies the fabric to the garment industry. The lot
section are of two types. They are fabric lot and dyed lot. We are going to see
about the dyed lot section, because in our garment industry there dyed lot section
form which they are supplying for the whole unit the fabric.
Here, in lot section there are many types of fabric in stores which they already
used are their orders, but some of them are remaining are stored in racks. There aredifferent types of fabric which they can use.
ORGANISATION
Here is lot manager and below him there are two sub managers, who will
have contact with other two departments. The manager will dead with the out door
knitting and dying that where it has to buy and how it should be delivered and all
other details are given by him. Then there are five workers who will check the
receiving order and they will check the fabric while it is taken to production.
-
7/31/2019 Suresh Pro
8/36
MISTAKES TO BE NOTED
It is a fabric roll came from the knitting and dyeing while it is enter into lotsection at first they check gsm [grams per square meter] and then the shade
variation the following are some of the details check by lot section after receiving a
roll.
1. Knit dia2. Roll no3. Thick/thin yarn4. Color yarn5. Holes6. Flower line7. Needle line8. Oil line9. Dyeing holes10.GSM holes
KNIT DIA
This knit dia is the diameter which is in the circular knitting machine. If we
give 24 dia we will get 26 dia fabrics. According this adjustment the diameter of
the fabric should be considered. It is an important factor in producing the fabric.
If the dia changes then the fabric wastage will be more while cutting.
-
7/31/2019 Suresh Pro
9/36
ROLL NO
There is for every individual roll a number is to be given. The roll no is used
for the further reference or identification there is no need of missing. We can
maintain the rolls properly in some the roll no will be marked differently, and some
mistakes should be prohibited.
THICK\THIN\YARN
The yarn which is in the knitted fabric will has some thick and thin places it
should be verified at every there is no thick and thin places the yarn. Because in
feature it will create some problem so it should cleared in fabric stage itself.
COLOR YARN
If in a lot a full of green color then only a single yarn comes on flow with
pink color in the fabric which came to the fabric without the knowledge of knitting
operator it should be noted. The fabric should be in some color there should not be
any difference in it.
HOLES
There are some holes present in the fabric that comes by higher needle stretch
ability and any other mental parts friction during knitting or dyeing.
FLOWER LINE
There is a defect in a knitted fabric which considered some time as a design.Mostly this defect is not taken as a higher defect. It will appear in the fabric less.
-
7/31/2019 Suresh Pro
10/36
NEEDLE LINE
This line comes by drop needle that there will be any needle to form drop so
only coarse yarn will be no Wales.
OIL LINE
If any fabricant is supplied it is controlled by the box, but some times it will be
sparked on fabric without the knowledge.
DYEING HOLES
There some holes which happen during dyeing by the metal which will becorrosive present in the machine will damage the fabric these are considered as
dyeing holes.
GSM HOLES
There will be some gsm holes which is there to check the gsm of the fabric,
there will be a round cut about the fabric which is said as gsm holes.
MOVEMENT OF FABRIC
The fabric which are manufactured are based upon the orders given by the
orders according to the order the knitting order is given. The movement of fabric is
based on season. The order will change season to season for winter high gsm
garment will be manufactured and in summer very low gsm garment will be
manufactured on they were used according to season only.
-
7/31/2019 Suresh Pro
11/36
TWO MAIN FACTORS
In lot section the two main factors which has to be considered are,
Gsm Color shade
GSM
It is grams per square meter of the fabric, this says about the quality of the
fabric. For everything quality is important, this says the fabric quality.
Very low gsm is 120 and the very gsm can be 280 these fabrics are tested usinggsm cutter which is blades on four sides it is in round shape. This cuts the fabric in
circle shape. Then it is weighted in grams machine.
According to the fabric, gsm is calculated. We can increase the fabric gsm by
using finer counts yarn in the knitting and courses counts yarn will be less gsm,
after dyeing the gsm will be vary for all fabrics.
COLOUR SHADE
This color shad is noted after the dyeing. The fabric dyed with the colour
should be even in all the places of the fabric, it should not have diferent colour in
the same roll of the fabric. The shade variation gives the problem of the color
diference. This is also noted this occurs under the improver dyeing. It can be varied
along with the various properties should be maintained properly.
There are some color matching systems in industry which is used for export
orders. These are considereds as main problem of the dyeing industry.
-
7/31/2019 Suresh Pro
12/36
KNITTING
Knitting is defined as the forming a chain of loop from a single yarn or more
then one yarn and also the inter link the chain of loop with another looping
element. Loop is the basic unit of knitted structure.it is formed by bending of yarn.
CLASSIFICATION OF KNITTING
WEFT
WARP
1) WARPi. SINGLE JERSY
ii. DOUBLE JERSYiii. JACQUARDiv. NON-JACQUARD
-
7/31/2019 Suresh Pro
13/36
2) WEFTI. SINGLE JERSY
II. DOUBLE JERSYIII. JACQUARDIV. NON-JACQUARD
SINGLE JERSY
This kind of fabrics are produced with one set of needles and one set of
sinkers.
DOUBLE JERSY
This kind of fabrics are produced with two set of needles (dial & cylinder
needles).
RAISING
The raising machine is composed of two raising drums placed one above the
other,for a better optimisation of the space.
All the motors are with power supply by digital inverters and the machine in
controlled by PLC.
The powers of the motors have been intentionally over-dimensioned,to allow
a powerful operation and an high production.
Nevertheless, thanks to the use of digital inverters,it is possible to have an
infinite range of raising powers: from a smooth and delicate raising action,to a very
powerful one.
-
7/31/2019 Suresh Pro
14/36
The electronic control system allows to have very useful functions such as:
AUTOMATIC LOADING OF THE FABRIC ON THE TWO RAISINGDRUMS.
CHANGE OF RAISING FILLET DIRECTLY ON THE MACHINE. AUTOMATIC ADJUSTMENT OF RAISING POWERS. AUTOMATIC CUT-OFF OF RAISING POWERS (zero raising). MEMORISATION OF PROCESSING DATA. SERIAL PORT LINK TO FACTORY HOST COMPUTER FOR
MONITORING AND RECORDING OF PROCESSING DATA.
According to the kind of fabric to process, the machine can be equipped with
different accessories.
DE CURLING ROLLERS FOR KNITTED FABRIC IN OPEN WIDTH.
EXPANDING RINGS FOR KNITTED FABRIC IN TUBULAR FORM. FABRIC TURNING DEVICE FOR TUBULAR. HEATED CYLINDER. ELECTROSTATIC ELIMINATOR. BATCHING UNIT. SPECIAL FABRIC FOLDER WITH VARIABLE LENGTH.
-
7/31/2019 Suresh Pro
15/36
SPREADING
Only an effective spreading will reduce wastage and improve the quality of
the garment. Therefore every garment industry performs two types of spreading.
They are:
Manual Spreading Machine (or) Computerised spreading
MANUAL SPREADING
Done by manual action of workers It leads to more wastage It is a time taking process Checking can be done manually
-
7/31/2019 Suresh Pro
16/36
MACHINE (OR) COMPUTERISED SPREADING
it is a time saving process reduces wastage
Operated through computerized controls Widely used process in the industry
-
7/31/2019 Suresh Pro
17/36
CUTTING
Cutting is the process of preparing component parts of the garment. In
this concern cutting done manually and by using machines.
MANUAL CUTTING
In this manual cutting hand sheers are used. Striped fabrics are usually
cutted manually to avoid mismatches of stripes.
-
7/31/2019 Suresh Pro
18/36
MACHINE (or) LASER CUTTING
In this concern Straight knife, band knife and computerized machines are
used for cutting process. Computerized cutting machine is specialized in this
concern. In this the cutting process is programmed first and set in the LECTRA
system.
-
7/31/2019 Suresh Pro
19/36
SEWING
The basic process of sewing involves fastening offabrics,
leather, furs or similar other flexible materials with the help of
needle and threads. Sewing is mainly used to manufacture clothing
and home furnishings. In fact, sewing is one of the important
processes in apparel making. Most of such industrial sewing is done by industrial
sewing machines. The cut pieces of a garment are generally tacked, or temporarily
stitched at the initial stage. The complex parts of the machine then pierces thread
through the layers of the cloth and interlocks the thread.
Industrial Sewing
Although it seems to be a simple process, industrial sewing is
quite a complex process involving many preparations and
mathematical calculations for the perfect seam quality. Good quality
sewing also depends on the sound technical knowledge that goes
into pattern designing and making. Flat sheets of fabric having holes and slits into
it can curve and fold in three-dimensional shapes in very complex ways that
require a high level of skill and experience to manipulate into a smooth, wrinkle-
free design. Aligning the patterns printed or woven into the fabric also complicates
the design process. Once a clothing designer, with the help of his technical
knowledge, makes the initial specifications and markers, the fabric can then be cut
using templates and sewn by manual laborers or sewing machine.
http://www.teonline.com/fabrics/http://www.teonline.com/apparel-garments/clothing/http://www.teonline.com/home-furnishings/http://www.teonline.com/knowledge-centre/apparel-making.htmlhttp://www.teonline.com/textile-machinery/industrial-sewing-machines.htmlhttp://www.teonline.com/textile-machinery/industrial-sewing-machines.htmlhttp://www.teonline.com/textile-machinery/sewing-machine.htmlhttp://www.teonline.com/textile-machinery/sewing-machine.htmlhttp://www.teonline.com/textile-machinery/industrial-sewing-machines.htmlhttp://www.teonline.com/textile-machinery/industrial-sewing-machines.htmlhttp://www.teonline.com/knowledge-centre/apparel-making.htmlhttp://www.teonline.com/home-furnishings/http://www.teonline.com/apparel-garments/clothing/http://www.teonline.com/fabrics/ -
7/31/2019 Suresh Pro
20/36
SEWING FABRICS
The sewing process consists of mainly two functions- guiding fabric towards
needle; sewing of the fabric edge; and rotation around the needle. The fabric is
guided along the sewing line with a certain speed that is in harmony with the speed
of sewing machine. Significant Aspects of Sewing There are certain aspects that
have to be carefully considered while the sewing process as they are very crucial
for high quality sewing.
1.THREAD TENSION AND CONSUMPTION:
Correct balancing of the stitch and the tension given to the threads is very
important for quality stitch formation. Thread consumption, which is closely
associated with correct stitch geometry and thread tension, is usually measured by
digital encoders.
2.NEEDLE PENETRATION FORCE MEASUREMENT:
The interaction of needle with fabric is very crucial. Fault-free needle
penetration depends chiefly on the properties of fabric and needle choice. Needle
penetration force is one of the variables whose measurement is important for the
http://www.teonline.com/fibers-yarns-threads/threads.htmlhttp://www.teonline.com/fibers-yarns-threads/threads.html -
7/31/2019 Suresh Pro
21/36
analysis of quality problems or "sewability testing" and also quality monitoring.
Ittakes various factors into consideration, such as the needle
-
7/31/2019 Suresh Pro
22/36
ACCESSORIES
INTRODUCTION:
The accessories are in the garments for value added purpose. The garments
are manufactured with the fabric, but the actual need of the garment is to cover the
body of the human being. But some else think that have to give attraction to their
garment, on the way the accessories are added in the garment which gives a perfect
look to the garment.
LAYOUT
Exit Enter
Manger Asst. Manager
R
A
C
K
R
A
C
K
R
A
C
K
-
7/31/2019 Suresh Pro
23/36
ACCESSORIES
The following are the accessories used in the garment export industry.
Button Zipper Lace Label Tag Cardboard Hanger Sizer Polybag Carton Box Stickers
Now we can briely expalin about the accessories needed for garments as
per the quoted above.
BUTTONS
The button helps to cover the parts which is open in garment. Maximum
four buttons or minimum two buttons are used in garment. Buttons are classified
into three types these are:
Covered buttonsThese are fabric-covered forms with a separate back piece that
secures the fabric over the knob.
Mandarin buttonsFrogs are knobs made of intricately knotted strings. Mandarin buttons
are a key element in Mandarin dress where they are closed with loops. Pairsof mandarin buttons worn as cuff links are called silk knots.
Worked or cloth buttonsare created by embroidering or crocheting tight stitches (usually with
linen thread) over a knob or ring called a form.
http://en.wikipedia.org/wiki/Frog_%28fastening%29http://en.wikipedia.org/wiki/Mandarin_dresshttp://en.wikipedia.org/wiki/Cuff_linkhttp://en.wikipedia.org/wiki/Embroideryhttp://en.wikipedia.org/wiki/Crochethttp://en.wikipedia.org/wiki/Linenhttp://en.wikipedia.org/wiki/Yarnhttp://en.wikipedia.org/wiki/Yarnhttp://en.wikipedia.org/wiki/Linenhttp://en.wikipedia.org/wiki/Crochethttp://en.wikipedia.org/wiki/Embroideryhttp://en.wikipedia.org/wiki/Cuff_linkhttp://en.wikipedia.org/wiki/Mandarin_dresshttp://en.wikipedia.org/wiki/Frog_%28fastening%29 -
7/31/2019 Suresh Pro
24/36
BUTTON SIZES
The size of the button depends on its use. Shirt buttons are generally
small, and spaced close together, whereas coat buttons are larger and spaced
further apart. Buttons are commonly measured in lignes (also called lines and
abbreviated L), with 40 lignes equal to 1 inch. For example, some standard sizes of
buttons are 16 lignes (10.16 mm, standard button of men's shirts) and 32 lignes
(20.32 mm, typical button on suit jackets).
ZIPPER
He bulk of a zipper consists of two strips of fabric tape, each affixed to one
of the two pieces to be joined, carrying from tens to hundreds of specially shaped
metal or plastic teeth. These teeth can be either individual or shaped from a
continuous coil, and are also referred to as elements.[1]
The slider, operated by
hand, moves along the rows of teeth. Inside the slider is a Y-shaped channel that
meshes together or separates the opposing rows of teeth, depending on the
direction of the slider's movement.
Some zippers have two sliders, allowing variation in the opening's size and
position. In most jackets and similar garments, the opening is closed entirely when
one slider is at each end. In most baggage, the opening is closed entirely when the
two sliders are next to each other at any point along the zipper.
LACE
Lace is an openworkfabric, patterned with open holes in the work, made by
machine or by hand. The holes can be formed via removal of threads or cloth from
a previously woven fabric, but more often open spaces are created as part of the
lace fabric. Lace-making is an ancient craft. True lace was not made until the late
http://en.wikipedia.org/wiki/Lignehttp://en.wikipedia.org/wiki/Shirthttp://en.wikipedia.org/wiki/Suit_%28clothes%29http://en.wikipedia.org/wiki/Zipper#cite_note-0http://en.wikipedia.org/wiki/Zipper#cite_note-0http://en.wikipedia.org/wiki/Zipper#cite_note-0http://en.wikipedia.org/wiki/Jackethttp://en.wikipedia.org/wiki/Luggagehttp://en.wikipedia.org/wiki/Fabrichttp://en.wikipedia.org/wiki/Fabrichttp://en.wikipedia.org/wiki/Luggagehttp://en.wikipedia.org/wiki/Jackethttp://en.wikipedia.org/wiki/Zipper#cite_note-0http://en.wikipedia.org/wiki/Suit_%28clothes%29http://en.wikipedia.org/wiki/Shirthttp://en.wikipedia.org/wiki/Ligne -
7/31/2019 Suresh Pro
25/36
15th and early 16th centuries. A true lace is created when a thread is looped,
twisted or braided to other threads independently from a backing fabric.
Originally linen, silk, gold, or silver threads were used. Now lace is often made
with cotton thread. Manufactured lace may be made ofsynthetic fiber. A few
modern artists make lace with a fine copper or silver wire instead of thread.
There are many types of lace, classified by how they are made. These include:
Needle lace; Cutwork, or whitework Bobbin Lace Tape lace Knotted lace Crocheted lace Knitted lace Machine-made Guipure
LABEL
A label is a piece ofpaper, polymer, cloth, metal, or other material affixed
to a container or article, on which is printed a legend, information concerning the
product, addresses, etc. A label may also be printed directly on the container or
article.
Labels have many uses: product identification, name tags, advertising, warnings,
and other communication. Special types of labels called digital labels (printed
http://en.wikipedia.org/wiki/Linenhttp://en.wikipedia.org/wiki/Silkhttp://en.wikipedia.org/wiki/Cottonhttp://en.wikipedia.org/wiki/Synthetic_fiberhttp://en.wikipedia.org/wiki/Needle_lacehttp://en.wikipedia.org/wiki/Cutworkhttp://en.wikipedia.org/wiki/Whiteworkhttp://en.wikipedia.org/wiki/Bobbin_Lacehttp://en.wikipedia.org/w/index.php?title=Tape_lace&action=edit&redlink=1http://en.wikipedia.org/w/index.php?title=Knotted_lace&action=edit&redlink=1http://en.wikipedia.org/wiki/Crocheted_lacehttp://en.wikipedia.org/wiki/Lace_knittinghttp://en.wikipedia.org/w/index.php?title=Machine-made&action=edit&redlink=1http://en.wikipedia.org/wiki/Guipurehttp://en.wikipedia.org/wiki/Paperhttp://en.wikipedia.org/wiki/Polymerhttp://en.wikipedia.org/wiki/Clothhttp://en.wikipedia.org/wiki/Metalhttp://en.wikipedia.org/wiki/Packaging_and_labellinghttp://en.wikipedia.org/wiki/Printinghttp://en.wikipedia.org/wiki/Product_%28business%29http://en.wikipedia.org/wiki/Digitalhttp://en.wikipedia.org/wiki/Digitalhttp://en.wikipedia.org/wiki/Product_%28business%29http://en.wikipedia.org/wiki/Printinghttp://en.wikipedia.org/wiki/Packaging_and_labellinghttp://en.wikipedia.org/wiki/Metalhttp://en.wikipedia.org/wiki/Clothhttp://en.wikipedia.org/wiki/Polymerhttp://en.wikipedia.org/wiki/Paperhttp://en.wikipedia.org/wiki/Guipurehttp://en.wikipedia.org/w/index.php?title=Machine-made&action=edit&redlink=1http://en.wikipedia.org/wiki/Lace_knittinghttp://en.wikipedia.org/wiki/Crocheted_lacehttp://en.wikipedia.org/w/index.php?title=Knotted_lace&action=edit&redlink=1http://en.wikipedia.org/w/index.php?title=Tape_lace&action=edit&redlink=1http://en.wikipedia.org/wiki/Bobbin_Lacehttp://en.wikipedia.org/wiki/Whiteworkhttp://en.wikipedia.org/wiki/Cutworkhttp://en.wikipedia.org/wiki/Needle_lacehttp://en.wikipedia.org/wiki/Synthetic_fiberhttp://en.wikipedia.org/wiki/Cottonhttp://en.wikipedia.org/wiki/Silkhttp://en.wikipedia.org/wiki/Linen -
7/31/2019 Suresh Pro
26/36
through a digital printing) can also have special constructions such as RFID tags,
security printing, and sandwich process labels. In garments three types of labels
used like
Main label Size Label Wash Care Label
TAG
Tags are the thing which will come under the accessories. The second costly
thing in the accessory is tag. This comes under the various different types of tags
according to the brand or buyer the tag will be changed.
The tags are made up of sheet which is under smooth surface which it can be
having the cost sticker on it. Mostly the tag will be denoted indollars and euros.
These tags are implemented in the place of shirt buttons and in other place such as
inner part of the garment.
CARDBOARD
This is used in the export unit to note the some o the requirements. This
cardboard sheet is in the laboratory and in some other required departments.
The color fastness card and the other reports are developed in this sheet
only. This cardboard sheet comes under the garment accessories.
http://en.wikipedia.org/wiki/Digital_printhttp://en.wikipedia.org/wiki/RFIDhttp://en.wikipedia.org/wiki/Security_printinghttp://en.wikipedia.org/wiki/Sandwichhttp://en.wikipedia.org/wiki/Sandwichhttp://en.wikipedia.org/wiki/Security_printinghttp://en.wikipedia.org/wiki/RFIDhttp://en.wikipedia.org/wiki/Digital_print -
7/31/2019 Suresh Pro
27/36
HANGER
The hangers are produced by plastic which are used in the garment to givethe value for the garment.
In the boutuques and shops the garment are hanged in the hangers. Thesehangers gives the value for the garment. There are different sizes which are used inthe garment industry.
They purchase the hanger mostly in the Chennai and Mumbai. Some export
orders are ask that they need the garments with hangers so the hanger also plays a
role in the garment industry.
SIZER
The sizer is an accessory that is used in hangers. The sizer is made up of
plastic. It is round shaped a small circle.
It is located at the neck portion of the hanger. This is used to size thehanger.This is the value added one for the hanger.
POLY BAG
Poly bags are the accosseries, at which after the complete finishing the
garment is inserted in the poly bag should contain the warning, hazard and thebrand names and caution terms.
The most important term printed on it is keep reach out children.
The poly bags are manufactured using polypropylene. The perforation is to
be there in poly bag by small holes in it. The some types produced in poly bag theyare,
Individual
Mass Hanger
-
7/31/2019 Suresh Pro
28/36
CARTON BOX
Carton box are the accessories which is used to protect the garment whiletransfering them to some other places .
These are made by using cardboard sheet with high GSM; they aremanufactured with the water repellent agent which is considered as higher cost .
These boxes are produced based on the size of the garment . It should becomfortable with garment.
The sample carton approvalshould be got from the buyer . It should not be
damage anywhere.
STICKERS
Stickers are the onewhich is used to paste on the garments and used in some
other places. The stickers are very useful to identiy something and to write the
detailed on the stickers and paste it.
Mostly the stickers are manufactured in white color. The stickers some willbe printed that the detail about what is present there we have to mark in the pen.
The marking stickers are also there which gives note there is a hole garment
in that place that the sticker is pasted.
CONCLUSION
These are the accessories used in the department. These accessories are
purchased by the manager who is in the department. According to the outdoor
orders they are selling it for 10% pronit in their accessories. The orders given tothe manufacturers mostly in Chennai and in local Coimbatore district.
-
7/31/2019 Suresh Pro
29/36
Embroidery
Embroidery is the art of decorating fabric or other materials with designs
stitched in strands of thread or yarn using needle.
In Machine embroidery, Embroidery designs are stitched with an
automated embroidery machine. These designs are "digitized" with Embroidery
Software. They can have different types of "fills" which add texture and design to
the embroidery. Almost all basic types of embroidery can be created with Machine
Embroidery. These include: Applique, Free Standing Lace, Cutwork, Cross-stitch,
Photo Stitch, and Basic Embroidery.
Most often this type of embroidery is associated with business shirts, gifts,
apparel and commercial use.
-
7/31/2019 Suresh Pro
30/36
CHECKING
Here the mistakes are identified and then rectified, trimming is done. Oil
stains are removed using stain remover or CTC oil (carbon tetra chloride) or
soap oil.
Number of tables : 23
Number of labours : 40
Oil stain remover : 2
In this stage garments are fully finished. The garment is send to the nextstage of trimming and checking any defects the in the garment.
If any stains are in the garment are also removed in this stage. The defects is
identified the garment is send back to the particular area and correction is done
by reworking.
DEFECTS FOUND IN CHECKING
Foreign fibres Yarn knots Dead fibres Latch holes Shade variation Rust Marking stain
-
7/31/2019 Suresh Pro
31/36
IRONING
The purpose of ironing is to remove the wrinkles and to increase
esthetic value. Steam ironing is done. Ironing is given more importance in the area
like band area, neck area, etc.,
Features : vacuum table, Steam ironing
Machine details
Number of Vacuum tables : 12
Number of steam ironing : 12
Number of Workers : 24
-
7/31/2019 Suresh Pro
32/36
PACKING
Tags are attached in the label. Garments are covered in poly bags as per
buyer wants. Covering the garment to protect it and to increase its esthetic value.
To attract the customers. Carton box may be 2 plied or 4 plied as per buyer wants.
Carton box should carry the following information:
Style no Order no Net wt Gross wt No of piecesNo of packing labours : 25
-
7/31/2019 Suresh Pro
33/36
QUALITY ASSURANCE DEPARTMENT
Nowadays the lab is greaterly needed. Because the buyers are very serious in
the case of knowing the lab approvals for even value addition made in thegarment. Hence the industries making efforts in showing their quality so need of
the lab is greatly increased.
TESTS MADE IN LABS
Yarn count test Yarn strength test Blend composition test Twist per inch determination Color fastness to rubbing Dimensional stability test Color fastness test
CHEMICAL TESTS
Acid test Saliva test Enzyme test Gas test Sublimation test Sea water test Flame test
-
7/31/2019 Suresh Pro
34/36
LAYOUT
EMERGENCY EXIT
TUMBLE DRIER
LAUNDRO
METER
TABLE
WASHING
MACHINE
CROCK
METERFILES
ENTRANCE
-
7/31/2019 Suresh Pro
35/36
DOCUMENTATION
The documentation process starts right from the preparation of the invoice o
the prder till the receiving of the payment. The main function of the documentation
department starts after the production process for the dispatch of the goods. This
department looks after the receiving of various garments, they are:
Invoice Certificate of origin from government Certificate of origin from Tirupur Exports Association Shipping bills Bill of lading
-
7/31/2019 Suresh Pro
36/36
CONCLUSION
This gives an overall idea regarding the working, maintaining all the
departments in the garment industry.
This industrial programe has provided us basic knowledge in the field of
garment unit.
This helps us to get trained in an Industrial atmosphere in aspects such as
punctuality, behaviour, communication, workmanship, etc...
Lords along with its employee aims at developement of local manpower by
innovative training methodology.
Lords beleives in marching ahead in global apparel business through
continuous focus on quality and dedication and teamwork.
It is one of the leaders in the race for technolog and quality. The main motto
is customer satisfaction by adherence to buyers requirements. The entire
production process ollows R & D oriented approach.
Hence this internship training was very useful and it would be very helpful
for our future endevours. We heartfully thank Tirupur Kumaran College For
Women For giving such an opportunity to undergo am internship training. We also
thank Managing Director for granting us permission and supporting us throughout
the internship program.
Last but not the least our special thanks to our aculty guide
Mrs.K.Subulakshmi