surface care

8/14/2019 Surface Care

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I am writing to introduce you to Industrial flooring system and tell you about the products andservices we have developed for all type and size of industry. We specialize in the finishing, sealing,and repair of concrete floors. Our many products include various types of non-skid safety coatings

We are the Authorized Dealer of CHEMBOND CHEMICALS LIMITED a leading manufacturer andsupplier of INDUSTRIEL FLOORING SYSTEM with an experience of 30 years. We have been in thisbusiness since last 15 years and in that time we have built a solid reputation of quality,dependability, and value and customer satisfaction. We specialize in the finishing, sealing andrepair of floors.

Our main products include various types of non-skid safety coatings like:

Epoxy Floor Coating

ESD Flooring

Anti-static Flooring

UV Resistance Coating

Chemical Resistance Coating

Hygiene Industrial Floor Coating

Epoxy Coving

Groove Filling\Grouting

Water Proofing

PU Anti-Fungus Wall Coating

PU.Flooring

We can provide any colors, finish, texture and properties like Acid Resistance, OilResistance, Impact and Temperature Resistance, Anti-skid and antistatic etc. toyour floor according to your choice.

At sites we work around the customer schedule to minimize downtime andproduction interferences. Once the installation process begins, the crew works

quickly and efficiently to complete the job in a timely manner and prove OurCustomers Floor are the Foundation of our

Business.

After all, we believe in keeping continuous customer relations by extendingtechnical service both on presales & post sales basis. Keeping this in mind, weprovide ROUND THE CLOCK SERVICE to our Customers.

Yours faithfully,For Surface Care Technologist .Pvt.Ltd

TJ.JaisonManaging Director

9910414763


2/18

APPLICATION CHARGE

ToFTC/SEPL/25-09-2009Sansera Engineering Put. Ltd22&23, Sector-6, IMT ManaserGurgaon

Kind Attn: Mr. Rakesh Kumar Gupta

Sub: EPOXY Floor Coating

Dear Sir,

We are pleased to submit our quotation for scope of work at your location with our most competitive price;we hope that we have fulfilled all your requirements along with general terms & condition mention below.

Sr.No. Particular Units Rate

1. Yellow MarkingRMT 50

2. Laying of Epoxy Flooring 2 MM Thick SL System (SelfLeveling) SQF 9

3. Epoxy Removing ChargeSQF 3

General terms & condition

1. Work contract order in terms of (SQM) will be placed in favor of FLOOR TECH COMPANY,GURGAON.

2. TaxesService Tax- 10.30% extra.

3. Payment for Work Order - 40% Advance With Po 40% Running Bill- 20% after Completion of project

We look forward to receiving your Order.Regards,

TJ.JaisonManaging Director.


3/18

MATERIAL COSTToFTC/SEPL/25-09-2009

Sansera Engineering Put. Ltd22&23, Sector-6, IMT ManaserGurgaon

Kind Attn: Mr. Rakesh Kumar Gupta

Sub: EPOXY Floor Coating

Dear Sir,

We are pleased to submit our quotation for scope of work at your location with our most competitive price;we hope that we have fulfilled all your requirements along with general terms & condition mention below.

Sr.No. Particular Units Rate

1. Supplying of Epoxy Flooring 2 MM Thick SL System (SelfLeveling)200 Micron Primer1000 Micron Epoxy Screed900 Micron Epoxy SL

SQF 34

General terms & condition

1. Material order will be placed in the name of Manufacture M\s CHEMBOND CHEMICAL LTD,Chembond Centr-EL-71,MIDC,Mahape,Navi Mumbai 400 710

2. TaxesExcise Duty: 8.24 %: extra

CST 12.5% if form `C Then 2% extra

3. Transport charge Extra on actual basis.

4. Payment for Material - 100% Advance along with P.O in the name of The manufacture

5. TIME SCHEDULE

Material will be dispatch at your work location within 10 Days after receipt of conform order andAdvance payment

We look forward to receiving your Order.Regards,

TJ.JaisonManaging Director.


4/18

To.Sansera Engineering. Pvt LtdIMT Manaser

Kind Attn: Mr. Rakesh Kumar

Dear Sir,

This is referring to our Quotation for Epoxy Floor; we are recommending 2 MM EpoxyFloor Coating.

1 MM for Screed & 1 MM for Epoxy SL.1. Warranty : 2 Years2. Life Durability Minimum : 7 Years

Thanking You,

With Best Regards.Surface Care Technologist. Pvt.Ltd.

Note: Floor cracking reason only because, Surface preparation of floor which wasnot proper and system Recommending is wrong


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GENERAL TERMS AND CONDITIONS

1 Water & Electricity required at site should be provided free of cost.

2 Round the clock work permission to our personnel is to be provided.

3 Area of EPOXY flooring should be made available vacant and clean to our Execution Teamwithout interruptions and hindrances during the scheduled time for bond, successful execution.

4. No Change will be entertained after receipt of work order. Warranty

24 ,Months under normal condition of usage and maintenance from the date of completion duringwhich period any defect noticed and intimated to us or duly detected by our personal inspectionshall be rectified free of cost.Warranty will cover the followings: -1. Integrity of the floor against de-bonding cracks and bubbles.2. Cracks over the joints on existing cracks.3. Resistance to chemicals, oil and detergents.

We do not warranty for the followings: -1. Scratches due to movement of sharp objects.2. Extraneous damages due to floor settlements or dynamic cracks which other unexpected

loads.3. Cracks occurring due to floor settlement or dynamic crack which were not treated earlier.4. Loss of gloss due to traffic movement.5. Breakage due to extraordinary impact loads.Floor CareTo ensure adequate returns on your flooring investment, due care should be taken. The followingmeasures will ensure a better Performance and longer life of the floor coating system.

Avoid water stagnation, wipe dry at the earliest.

Avoid spillage of chemicals and solvents: if spilled, wipe dry at the earliest.

Avoid spillage of oil, if spilled, wipe dry at the earliest.

Do not drag objects

Avoid excessive impact.

Do not drop sharp objects.

Do not apply point load on the surface.

Do not use trolleys with steel / iron casters

Do not heat on the floor surface or do hot jobs such as welding.


6/18

APPLICATION

MOISTURE TEST

HARD GRINDING

VACUMM REMOVAL OF FINE DUST

JOINT FILLING

GRU CUTTING WIDTH & LEGTH

JOINT,PRIMER -POLYURETHANE

FLOOR PRIMER EPOXY

SCREEDING (Epoxy)

GRINDING

VACUMM REMOVAL OF FINE DUST

TOP COAT EPOXY. SL


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APPLICATION GUIDELINE FOR FLOOR COATINGS

HARD GRINDING

Surface Preparation:

Vacuum, steel shot, blasting is by far the preferred method of surface prep. A profile of CSP 2 or 3 is

recommended. If this is not familiar, the profile should appear similar to 60-80 grit sandpaper.

To hide this profile it will require a minimum of 15 mils of finished coating thickness. For best results use afill coat of epoxy to hide the profile prior to applying the topcoat. Any substrate imperfection, cracks,

divots, spalls, pop-outs, overlap of blast pattern, etc. will show through. All imperfections should be pre-

filled prior to coating.

Acid etching is not preferred as it can be inconsistent in profile, introduces water into a porous substrate,

and a byproduct of the acid base (concrete) reaction is the formation of salts. If these salts are not removed

with the rinse water they will dry on the surface and inhibit long-term bond

Joints and Cracks:

Honor all expansion/isolation joints (do not coat). Fill with the appropriate joint material, flexible or semi-

rigid, after installation of the coating. Saw cuts, cracks or control joints can be filled and coated over in a

temperature controlled environment.


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KemOxy Concrete (P)

Product Description:

KemOxy Concrete Primer is a modified two-component epoxy resin based primer. The system comprises of an epox

resin in combination with suitable catalyst. Application of this combined system on the concrete surface provides an

excellent adhesion to super-lying structures.

Intended Uses:

KemOxy Concrete (P) is use for flooring, painting on concrete structure and can be recoated with topcoat by

using epoxy, polyurethane, chlorinated rubber paints.

Product Information:

Shade Clear

Volume Solids 60%

Recommended DFT 100 microns

Mixing Ratio 2.5:1 / Weight

Pot Life min. 1 Hr Depending on Temperature

Theriotical Covering 6.0 m2/ litres at recommended DFT

Surface Dry 3 4 Hrs.Shelf Life At least one year when kept packed in Standard warehouse condition.

Surface Preparation:

Surface should be cleaned and free from oil, grease, and latencies. Surface should be dried thoroughly

before application.

Application Method:

Application can be done by brush for optimum penetration of primer. Allow to surface dry for application of mortar


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KemFlor 521Self leveling, epoxy resin based floor topingSolvent less epoxy self leveling floor toping for heavy industrial use .It has very high mechanicalstrength.

UsesKemFlor 521 can be applied to provide high strength .It is recommended as a protective coatingon floors where both high level of aesthetics and abrasion resistance are required . It is suitablefor

Food and drink processing plants

Pharmaceutical and cosmetic plats

Workshop in industries ,machine-shops and warehouses

Depots and loading ramps ,hangers ,stairs etc.

AdvantagesEnhances the total systems finish , easy to apply, solvent-free no fire risk, excellent adhesion tosubstrate, very high mechanical strength .

Primer ApplicationAfter ensuring that the surface is free from all adverse factors, apply KemOxy

Concrete Primer a modified two component epoxy resin based primer.

Mix the entire content of the base and catalyst thoroughly and apply immediately to the surface bybrush or roller. Ensure proper penetration of the coating into the substrate. If the surface isporous; apply a second coat of KemOxy Concrete Primer. Apply KemFlor 521 on the primedsurface while it is still tacky.KemFlor 521 , ApplicationAdd the components in the particular ratio , under continuous stirring by a very slow speed electricstirrer , till the mixture is homogeneous. DO NOT MIX BY HAND. Remove all material from eachcan. Scrape the sides of the container several times to ensure complete mixing. Be careful to notintroduce any air bubbles while mixing.

Since the mix ratio is critical to the performance of the flooring system, Quantity to be mixedshould be calculated beforehand based on the area to be covered and coating thickness desired.Actual coverage will depend on texture, porosity, slope of the substrate.

Pour the mixed KemFlor 521 onto the surface as soon as possible (See pot life) and spread usinga notched trowel. Immediately after the trowel application, a spiked roller should be used toensure a level homogenous surface free of voids and surface imperfections.

Do not overwork the material. Apply slowly to minimize bubbling. If bubbles appear, use aporcupine roller to produce a bubble free film.


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KemFlor 517 SLSelf leveling, solvent free, epoxy resin based floor coating system

KemFlor 517 SL is a solvent-less epoxy floor coating for use in industrial and commercialenvironments. It produces a smooth, self-leveling finish with several advantages:

Good chemical resistance

Good abrasion resistance

Free of solvents

High mechanical strength

Easy & fast application

Floor can be put in use quickly

Durability

Seamless

Aesthetic: Available in several colours

Provides a hygienic surface since easy to cleanUsesKemFlor 517 SL can be used where a durable and easy to clean floor surface is required. Sometypical applications include:

Pharmaceutical industry

Chemical industry

Food processing industry

Electronic Assembly

Dairies / breweries

Clean rooms

Hospitals

Laboratories

Packaging industry

Workshops

Factory shop floors

Kitchens

Primer ApplicationAfter ensuring that the surface is free from all adverse factors, apply KemOxyConcrete Primer a modified two component solvent less epoxy resin based primer.Mix the entire content of the base and catalyst thoroughly and apply immediately to the surface bybrush or roller. Ensure proper penetration of the coating into the substrate. If the surface isporous; apply a second coat of KemOxy Concrete Primer. Allow the primer to set for 8 hours butnot more than 16 hours prior to application of subsequent coats. Longer curing will requireabrading of primer for proper adhesion.

Mix KemFlor 517 SL in the ratios given below by weight. It is advisable to use entire contents ofeach can to ensure accurate proportions and to enable estimation of consumption.


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KemFlor 517 SL Application

Add the parts in the sequence below, under continuous stirring by a very slow speed electricstirrer or jitty blade mixer fitted on an electric drill till the mixture is homogeneous. DO NOT MIXBY HAND. Remove all material from each can. Scrape the sides of the container several times toensure complete mixing. Be careful to not introduce any air bubbles while mixing.

Since the mix ratio is critical to the performance of the flooring system, Quantity to be mixedshould be calculated beforehand based on the area to be covered and coating thickness desired.Actual coverage will depend on texture, porosity, slope of the substrate.

Pour the mixed KemFlor 517 SL onto the surface as soon as possible (See pot life) and spreadusing a serrated trowel. Immediately after the trowel application, a spiked roller should be used toensure a level homogenous surface free of voids and surface imperfections.

Do not overwork the material. Apply slowly to minimize bubbling. If bubbles appear, use aporcupine roller to produce a bubble free film. KemFlor 517 SL is designed for use withoutsolvents, use of thinners is not recommended.

Technical Data

Pot Life@24C @34C

30 mins. 15 mins

Curing Time @34C

Tack Free 12 hours

Light Foot Traffic 24 hoursNormal Foot Traffic 3 days

Light Vehicular Traffic 7 days

Full Cure 10 days

Compressive strength at30 C, N/MM2, 14 days

52- .5MM68- 1MM69- 2MM

Tensile strength at 30 C

N/MM2, 14 days26- .5MM22- 1MM25-2MM

The above results are issued in good faith and are based on laboratory testing and are given as aguide to product performance. It is essential that the end users satisfy themselves as to theproducts performance under specific required conditions.


12/18

Case Study Auto Industry- Tata Motors

Company profile - Tata Motors Limited is India's largest automobile company. It is the leader in commercial vehicles

in each segment, and among the top three in passenger vehicles with winning products in the compact, midsize car and

utility vehicle segments. The company is the world's fourth largest truck manufacturer, and the world's second largest

bus manufacturer.

Requirement/Need

Dust free environment for Asias largest

paint shop-400000 SFT in Rudrapur.

Systems- 3mm epoxy SL

Climatic condition temperature -4oC-

8oC. , Relative humidity 45%.

Project completion time 4 months

Solution:

Surface Preparation: To enhance the mechanical bonding to

the substrate, shot blasting machine was used instead of

grinding.

Product- Kemoxy Concrete (P) , 0.1 mm + Kemflor 521 2

mm + Kemflor 517 SL 0.9 mm

Due to low temperature, we have warmed up the material to

achieve application viscosity.

To acclimatize to the adverse conditions, surface preparation

was carried out in the night while application of the material was carried out in afternoon.

Due to porosity of concrete, a seal coat had to be applied on epoxy screed.

Asbestos sheet inserted in expansion joints which were 15 inch deep.

Crack filling in concrete with Epoxy repair material to avoid future cracks in flooring.

After laying epoxy flooring, expansion or contraction joint had to be opened and filled with polysulphide

sealant

Three teams were engaged for the applications

Result:

Floor is functionally sound after 2 years of application.


13/18

Case Study: Pharmaceutical CompanyFamy Care, Ahmadabad

Company Profile:Famy care is a global player in the Female Health Care Segment with a focus onHormonal & Reproductive Health Care Products. Incorporated in 1990, they startedmanufacturing Intra Uterine Contraceptive Devices (lUCDs) with technical know-howfrom World-renowned M/s. Leiras Oy, Finland and have become one of the largestsuppliers of IUCDs and Oral Contraceptive Pills inthe world.

Needs:

Dust free and clean room environment

Flooring - 6000 sq m - 3mm system, coving-13000 running meter , wall coating - 2000

sq. m of PU Paint Usage type Production, general tablet,

inject table, finished good store, rm store,water treatment area, QC lab,microbiological area.

Project duration within 2 months

Floor which is easy to clean

Anti-fungal, anti-bacterial wall coating.Solution:

Surface Preparation: The surface preparationwas done with grinding machine fitted withdiamond wheel because of concrete

condition was inferior. Also the final finishobtained by diamond wheel is superior as it gives a uniform roughness toconcrete while removing the loose particles.

To account for high surface moisture content of the cement, dryer had to beused

Product o Flooring - Kemoxy Concrete (P) , 0.1

mm + Kemflor 521 2 mm + Kemflor517 SL 0.9 mm

o Wall Coating PrimeCryl + Kemthane

811

o Coving - 75 mm x 75 mm, 50 mm x 50mm, 25 mm x 25 mm

Due to high degree of porosity of concrete 2extra seal coats had to be applied.

Need to barricade the site to avoid the dustfrom adjacent surroundings, since it isGreenfield project .The dust particles affectthe finish of top coat.

Zero level undulation is the minimum basicrequirement in pharmaceutical industry. Toattain this, grinding was carried out not onlyon the surface but also after application of

screed and seal coat.


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Top coat was applied after 15 days of laying epoxy screed. Extra seal coat hadto be applied to activate the screed as the complete area was not available togive a seamless finish.

After laying epoxy flooring, expansion or contraction joint had to be openedand filled with polysulphide sealant

B E N I F I T

Excellent bond-strength with base floor

High compressive and flexural strength

High abrasion resistance

Anti-skid properties

Aesthetic and available in various shades

as per customers requirements

Dust not catch up dust, easily cleanable

Does not react with normal detergents

Capable of bonding with a minimum surface

Preparation without the need to replace the base floor.

Quick curing and finishing time

Low maintenance


15/18

FLOOR COATING- FLOORTECH CLIENT:

CLIENT LIST-NCR

M/S SONA KOYO STEERING SYSTEMS LTD

M/S SONA SOMIC LEMFORDER COMPONENTS LTD

M/S AAM SONA LTD

M/S SANDHAR LOCKING DEVICES LTD S (IMT MANESAR,UDYOG VIHAR)

M/S HARYANA INDUSTRIES (IMT MANASER)

M/S MUSASHI AUTO PARTS (INDIA) PVT. LTDM/S SENIOR INDIA PUT LTD (IMT MANESAR)

M/S HI-LEX INDIA PUT LTD (IMT MANESAR)

M/S TATA MOTORS , RUDRAPUR (400000 SFT) PAINT SHOPE

M/S BEARDSELL LTD

M/S GRAZIANO TRANSMISSION INDIA PUT LTD

M/S HAVELLS INDIA LTD

M/S BHARAT SEATS LTD.

M/S MINDARIKA PUT LTD

M/S RIPE COMPONENTS TECHNOLOGIES PVT. LTD. M/S HT MEDIA LTD

M/S PRANAV VIKAS INDIA PVT LTD

M/S WRITER & PUBLISHERS LTD

M/S SUBROS LTD

M/S SAMSUG TELECOMMUNICATIONS INDIA PVT. LTD.

M/S INDO AUTO TECH LTD

M/S HEMA ENGINEERING INDUSTRIES LTD

M/S SABO HEMA AUTOMOTIVE PVT LTD

M/S SARADA MOTOR INDUDTRIES LTD

M/S ENCO ENGINEERS COMBINE PVT. LTD.

M/S SPHAERA PHARMA LTD

M/S AMTEK AUTO LTD

M/S LAKHANI MEDICARE PVT. LTD.

M/S SANDHAR LOCKING DEVICES LTD S (IMT MANESAR,UDYOG VIHAR)

M/S TRELLEBORG INDIA PUT LTD

M/S COLOR PLAST SYSTEMS PVT LTD

M/S LARSEN & TOUBRO LTD.

M/S HUNDAI MOTOR LTD


16/18

UTTAM GALVA STEELS LTD,

KOLAPUR ZILLA SAHAKARI DUDH UTPADAK SANGH LTD

MORVEL LAB PVT LTD

DIATRENDS PVT LTD

L & T JOHN DEERE

TELCO LTD

PEPSICO (I) HOLDING LTD

SAHAJANAND MEDICAL TECHNOLOGIES PVT LTD

BHUSHAN STEEL & STRIPS LTD

MEDIKLIN HEALTH CARE,

IFB AUTOMOTIVE PVT LTD

GOOD RICH AEROSPACE

L&T, MUMBAI

COLOR ROOF

RADHAMANI EXPORTS LTD

REPRO LTD

POLYROB PVT LTD

MEGHA RUBER LTD AEROCLEAN BIOTECHNOLIDGY PVT LTD

TEMA ENGG PVT LTD

VARDHAMAN LTD

THOMSON PRESS PVT LTD

NVZ PVT LTD

KILITCH DRUG LTD

TRANSPO INTERNATIONAL

ELDER PHARMA PVT LTD

BLUE CROSS PVT LTD BIORET PVT LTD

BINI LAB PVT LTD

TWIN LAB PVT LTD

FAMY CARE PVT LTD

ARYA CARS PVT LTD

NAVNIT JCB

SHREENATH HYUNDAI

DAECHANG INDIA SEAT COMPANY

DBAEBU AUTOMOBILE SEATS GELNOVA LABORATORIES PVT LTD


17/18

BERGER BECKER COATING

PARAS ORGANIS PVT LTD

ZIN LAB, PVT LTD

MEGHA FINE PHARMA

RANK REMIDIES PVT LTD

LUPIN,ANKHALESWAR

THEMISH PHARMA PVT LTD

SUZAN INDSUSTRIES PVT LTD

HYUNDAI MOTORS PVT LTD

GARG INOX LTD, HARIYANA

DONG -A INDIA PVT LTD

HYVA INDIA PVT LTD

UTTAM GALVA STEELS LTD

INDUS TECH PVT LTD

TECHNOVA, TOLOJA

TECNO SPRING PVT LTD

AKUMS DRUG PVT LTD ACCIL LTD

COMAU INDIA PVT LTD

SULZER INDIA PVT LTD

M-TECH INNOVATIONS LTD

AAM SONA AXLE PVT LTD UTTRAKHAND

HAMILTON HOUSEWARES PVT.LTD.

JCBL LIMITED AMBALA

SAH PETROLEUMS LIMITED

AMBA AUTOS PVT LTD NASH INDUSTRY PVT LTD

ANKIT PRECISION PVT LTD

POOJA FASTNER PVT LTD

KAMATH ICE CREAM PVT LTD

KIRLOSKAR INDIA LTD

SRINIVAS ENGINEERING

MAKJAI LABORATARY

FAMY CARE PVT LTD

ZAMIL STEEL PVT LTD

TRINITY PVT LTD

DONGSON PVT LTD

DELPHI LTD

PRANAV VIKAS PVT LTD

SONA SOMIC, CHENNAI

FAMY CARE, AHMEDABAD

Kashliwal Hospital

Kewell Pvt Ltd.

Libra Drugs (I)LTD


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surface care

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