surface roughness/contour measuring system …formpak-1000 contour analysis screen initial menu...

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Form Measurement

Catalog No. E4304-525

Surface Roughness/Contour Measuring System

FORMTRACER SV-C3100/4100 Series

Dual-purpose measurement and powerful analysis of surface roughness and contours combined with high accuracy, high drive speed and simplified CNC measurement

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A Wide Variety of Functions to Enhance Your Measurement Effi ciency

X-axis: 80mm/s

Z2-axis: 20mm/s

In order to maintain the traverse linearity specifi cation for an extended period of time, Mitutoyo has adopted highly rigid ceramic guides that combine the characteristics of smallest secular change and remarkable resistance to abrasion.

X axis = ±(0.05+0.001L) µm*, 100mm X-axis range model (200mm X-axis range model: 0.5 µm / 200mm) *L = Drive length (mm)Designed to handle workpieces calling for high accuracy.

Dramatically increased drive speed (X axis: 80 mm/s, Z2 axis: 20 mm/s) further reduces total measurement time.

Compliant with JIS '82/'94/'01, ISO, ANSI, DIN, VDA, and other international surface roughness standards.

Equipped as standard with a high accuracy detector (0.75mN / 4mN measuring force) providing a resolution down to 0.0001µm.

Surface Roughness Unit

Highest Traverse Linearity in its Class.

Improved Measurement Effi ciency

Superb Durability

Supporting International Standards

Precision Detector

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FORMTRACER

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Using θ1 unitUsing Y-axis Table Using θ2 unit

The drive unit (X-axis) and column (Z2-axis) are equipped with a high-accuracy linear encoders (ABS type on Z2-axis). This improves reproducibility of continuous automatic measurement of small holes in the vertical direction and repeated measurement of parts which are diffi cult to position.

Outside Surface 2

Outside Surface 1

Continuous Measurement Example (Outside Surface 1 _ Outside Surface 2 _ Inside Surface)

Inside Surface

MeasurementPositioning

• With the support for a wide range of optional peripherals designed for use with the CNC models enables simplifi ed CNC measurement.

The SV-C4100 series is equipped with a Laser Hologage® detector giving excellent narrow/wide range accuracy and resolution in the Z axis (vertical).

X axis = ±(1+0.01L)µm and Z1 axis = ±(0.8+I0.5HI/25)µm*[SV-C3100: ±(2+I4HI/100)µm] *L = Drive length, H = Measurement height (mm)Designed to handle workpieces calling for high accuracy.

Mitutoyo's innovative Laser Hologage® technology provides near interferometer-grade accuracy using the interference phenomenon of diffracted light, coupled with a resolution of 0.05µm over the entire detecting range of 50mm.

Contour Unit

Highest Measurement Accuracy in its Class.

Highest Measurement Accuracy in its Class.

Principle of Operation

Simplifi ed CNC Function

High accuracy linear encoders on X/Z2-axis

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FORMPAK-1000Contour Analysis Screen

Initial Menu Display Screen

FORMPAK-1000Contour Measurement Screen

SURFPAK-SVSurface Roughness Measurement and Result Display Screen

Analysis Software, FORMTRACEPAK, DUAL TRACEPAK

According to the customer applications, Mitutoyo provides 2 types of control/evaluation software.

FORMTRACEPAKfor high-end evaluation and CNC applications

DUAL TRACEPAKFORMPAK-1000

operates with Contour UnitSURFPAK-SV

operates with Roughness Unit

Printed page layout Freely defi nable Freely defi nable Freely defi nableAlignment and perpendicularity adjustment Manual/Automatic* Manual/Automatic* ManualOutput to MeasurLink** Available Available Available

Connectable options

Auto leveling table Available —— AvailableY-axis table Available Available ——θ 1 unit Available Available ——θ 2 unit Available Available ——

*: Optional Y-axis table and θ1 unit are required for automatic execution. **: Measurement data network system consisting of a variety of Mitutoyo measuring machines.

The type of measuring unit is automatically recognized so that when the surface roughness drive unit is mounted the surface roughness analysis program SURFPAK-SV starts automatically. Conversely, when the contour drive unit is mounted, the form analysis program FORMPAK-1000 is initiated.For offl ine analysis the program required can be selected for execution on the menu screen even when the Formtracer is turned off.

DUAL TRACEPAK

Software Types

DUAL TRACEPAK: Including Dedicated Software for Contour and Roughness Measurements

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FORMTRACER

Using θ1 unitUsing Y-axis Table Using θ2 unit

Enables control of the optional motor-driven Y-axis table and rotary table for realizing effi cient measurement automation. You can also perform contour evaluation that allows free analysis of level differences, angle, pitch, area and other characteristics based on surface roughness data. In addition, you can create an original inspection certifi cate by setting the print format to suit your particular requirements.

Example where FORMTRACEPAK realizes more effi cient measurement using motor-driven options

FORMTRACEPAK: Focusing on more effi cient measurement and automation

Surface Roughness Result Screen

Print Screen

Contour Analysis Screen

Surface Roughness Measurement ScreenContour Measurement Screen

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Quick chuck: 211-032This chuck is useful when measuring small workpieces. You can easily clamp them with its knurled ring.

Retention range

Inner latch OD: ø1 - ø36mmInner latch ID: ø14 - ø70mOuter latch OD: ø1 - ø75mm

Dimensions ø118x41mmMass 1.2kg

Auto-leveling table: 178-087This is a stage that performs fully automatic leveling as measurement starts, freeing the user from this troublesome operation. Fully automatic leveling can be done quickly by anyone. In addition, the operation is easy and reliable.

Inclination adjustment angle ±2°

Maximum load 7kgTable dimensions 130x100mmMass 3.5kg

Micro-chuck: 211-031This chuck is suitable for clamping extra-small diameter workpieces (ø1 mm or less), which cannot be retained with the centering chuck.

Retention range OD: ø0 - ø1.5mmDimensions ø118x48.5mmMass 0.6kg

Optional Accessories for Automatic Measurement

Displacement 360°Resolution 0.0072°Maximum load(loading moment)

4kg (343 N•cm or less)

Rotational speed Max. 18°/sMass 5kg

Travel range 200mmResolution 0.05µmPositioning accuracy ±3µmDrive speed Max. 80mm/sMaximum load 50kgMass 28kg

θ1 unit table: 12AAD975*For efficient measurement in the axial/transverse directions. When measuring a cylindrical workpiece, automatic alignment can be performed in combination with the Y-axis table. *θ1-axis mounting plate (12AAE630) is required when directly installing on the base of the SV-3100.

Displacement 360°Resolution 0.004°Maximum load 12kgRotational speed Max. 10°/sMass 7kg

θ2 unit: 178-078*You can measure multiple points on a cylindrical workiece and automate front/rear-side measurement. *θ2-axis mounting plate (12AAE718) is required when directly installing on the base of the SV-3100.

Y-axis table: 178-097Enables efficient, automatic measurement of multiple aligned workpieces and multiple points on a single measurement surface.

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Recorded profiles

Aligned Not aligned

End point

Axial lineAxial line

Traverse directionTraverse direction

End point

Start point

Start point

Rotary vise218-003• Two-slide jaw type.• Max. workpiece size: ø60mm• Minimum reading: 1°

Precision vise178-019• Max. workpiece size: 36mm• Can be mounted on a leveling table.

Leveling table178-043-1 (mm), 178-053-1 (inch)• Table top: 130x100mm• Leveling range: ±1.5°• XY travel: ±12.5mm

Digital Leveling table178-042-1 (mm)• Table top: 130x100mm• Leveling range: ±1.5°• XY travel: ±12.5mm

Leveling table178-016• Table top: 130x100mm• Leveling range: ±1.5°• Height: 40mm

Holder with clamp176-107• Used with a cross-travel

table or rugged table.• Max. workpiece height:

35mm

Swivel center support172-197• Max. workpiece dia.: 80mm*

*65mm when swiveled 10°• Max. workpiece length:

140mm

Center support riser172-143• Used with a center support.• Max. workpiece dia.: 240mm

Center support172-142• Max. workpiece dia.: 120mm• 60mm riser is optional

V-block with clamp172-234, 172-378• Used with a cross-travel table

or rugged table.• Max. workpiece dia.: 50mm

(172-234), 25mm (172-378)

Calibration stand12AAG175For mounting a roughness specimen or step gage during calibration.

172-378172-234

3-axis Adjustment TableThis table helps make the alignment adjustments required when measuring cylindrical surfaces. The corrections for the pitch angle and the swivel angle are determined from a preliminary measurement and the Digimatic micrometers are adjusted accordingly. A flat-surfaced workpiece can also be leveled with this table.

178-047

V-block998291• Workpiece diameter: 1mm to 160mm• Can be mounted on a leveling table

Cross-travel table218-001 (mm), 218-011 (inch)• Table top: 280x180mm• XY travel: 100x50mm

Cross-travel table218-041 (mm), 218-051 (inch)• Table top: 280x152mm• XY travel: 50x25mm

to Expand the Application Range

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Optional Styli for Surface Roughness Measurement

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• Any specified arm and stylus other than above listed can be custom-made to special order.

List of Applicable ArmsArm name Order No. Compatible stylus

height

Straight type

12AAE294 H = 6mm12AAE295 H = 12mm996506 H = 20mm996507 H = 30mm996508 H = 42mm

Eccentrictype

996509 H = 6mm996510 H = 12mm996511 H = 20mm996512 H = 30mm996513 H = 42mm

Small hole 12AAE296 Small-hole stylus

List of Applicable StyliStylus name Order No. Stylus height

Single-bevelstylus carbide-tipped


Cross-groundstylus carbide-tipped


Cone stylus carbide-tipped tip angle 20°

12AAE865 H = 6mm12AAE866 H = 12mm12AAE867 H = 20mm12AAE868 H = 30mm12AAE869 H = 42mm

Cone stylus sapphire tipped tip angle 30° *Diamond tipped *tip angle 50°

354892 H = 6mm354893 H = 12mm354894 H = 20mm355129* H = 20mm354895 H = 30mm354896 H = 42mm

Cone stylus carbide-tipped tip angle 30°

12AAA566 H = 6mm12AAA567 H = 12mm12AAA568 H = 20mm12AAA569 H = 30mm12AAA570 H = 42mm

Knife-edge stylus carbide-tipped


Ball stylus carbide-tipped


Small-hole stylus carbide-tipped one-sided cut

12AAE297 H = 2mm12AAE298 H = 4mm12AAE299 H = 6.5mm

Standard accessory

Optional Styli and Arms for Contour Measurement

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FORMTRACER

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Dimensions

Main Unit

Controller Joystick Box Unit: mm

W1 W2 H

SV-C3100S4, SV-C4100S4 996 600 966

SV-C3100H4, SV-C4100H4 996 600 1176

SV-C3100W4, SV-C4100W4 1396 1000 1176

SV-C3100S8, SV-C4100S8 1006 600 966

SV-C3100H8, SV-C4100H8 1006 600 1176

SV-C3100W8, SV-C4100W8 1406 1000 1176

Unit: mm

Unit: mm

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Technical information

Specifi cations for Surface Roughness MeasurementSV-C3100S4 SV-C3100H4 SV-C3100W4 SV-C3100S8 SV-C3100H8 SV-C3100W8

SV-C4100S4 SV-C4100H4 SV-C4100W4 SV-C4100S8 SV-C4100H8 SV-C4100W8

Measuring range

X axis 100mm 200mm

Z1 axis (detector unit) 800µm / 80µm / 8µm

Z2 axis (column) travel 300mm 500mm 500mm 300mm 500mm 500mm

X axis inclining range ±45°

Scale unit

X axis Linear encoder

Z1 axis (detector unit) Differential inductance

Z2 axis (column) ABS scale

ResolutionX axis 0.05µm

Z1 axis (detector unit) 0.01µm / 800µm, 0.001µm / 80µm, 0.0001µm / 8µm

Z2 axis (column) 1µm

Drive speedX axis 0 - 80 mm/s and manual

Z2 axis (column) 0 - 20 mm/s and manual

Measuring speed 0.02 – 5mm/s

Traverse linearity (with the X axis in horizontal orientation) (0.05+0.001L)µm, L=traverse length (mm) 0.5µm / 200mm

Stylus up/down operation Arc movement

Face of stylus Downward

Measuring force 0.75mN or 4mN

Stylus tip (Standard accessory) 60°, R2µm or 90°, R5µm

Common Specifi cationsSV-C3100S4 SV-C3100H4 SV-C3100W4 SV-C3100S8 SV-C3100H8 SV-C3100W8


Base material Granite

Mass

Main unit 140kg 150kg 220kg 140kg 150kg 220kg

Controller Unit 14kg

Remote Control Box 0.9kg

Operating temperature range 15 to 25°C (within a temperature variation of ±1°C between temperatures at calibration and measurement)

Operating humidity range 20 – 80%RH (without condensation)

Storage temperature range -10 – 50°C

Storage humidity range 5 – 90%RH (without condensation)

Power supply specifi cations 100 – 120VAC, 200 – 240VAC ±10%, 50/60Hz

Power consumption (Main unit only) 400W

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FORMTRACERSpecifi cations for Contour Measurement



Measuring rangeX axis 100mm 200mm

Z1 axis (detector unit) ±25mm

Z2 axis (column) travel 300mm 500mm 500mm 300mm 500mm 500mm

X axis inclining range ±45°

Scale unit

X axis Linear encoder

Z1 axis (detector unit) Linear encoder (SV-C3100 series), laser hologage (SV-C4100 series)

Z2 axis (column) ABS scale

Resolution

X axis 0.05µm

Z1 axis (detector unit) 0.2µm (SV-C3100 series), 0.05µm (SV-C4100 series)

Z2 axis (column) 1µm

Drive speedX axis 0 - 80mm/s and manual

Z2 axis (column) 0 - 20mm/s and manual

Measuring speed 0.02 – 5mm/s

Traverse linearity (with the X axis in horizontal orientation) 0.8µm/100mm 2µm/200mm

Indicationaccuracy (at 20°C)SV-C3100 series

X axis±(1+0.01L)µm L = Drive length (mm)

Wide range: 2µm/100mmNarrow range: 1.25µm/25mm

±(1+0.02L)µm L = Drive length (mm)Wide range: 5µm/200mm

Narrow range: 1.5µm/25mm

Z1 axis (detector unit) ±(2+I4HI/100)µm H: Measurement height from the horizontal position (mm)

Indicationaccuracy (at 20°C)SV-C4100 series

X axis±(0.8+0.01L)µm L = Drive length (mm)

Wide range: 1.8µm/100mmNarrow range: 1.05µm/25mm

±(0.8+0.02L)µm L = Drive length (mm)Wide range: 4.8µm/200mmNarrow range: 1.3µm/25mm

Z1 axis (detector unit) ±(0.8+I0.5HI/25)µm H: Measurement height from the horizontal position (mm)

Stylus up/down operation Arc movement

Measuring direction Forward/backward

Face of stylus Upward/downward

Measuring force 30mN

Traceable angleAscent: 77°, descent: 87°

(using the standard single-bevel stylus and depending on the surface roughness)

Stylus tip (Standard accessory) Tip radius: 25µm, carbide tip

Order No.*SV-C3100S4 SV-C3100H4 SV-C3100W4 SV-C3100S8 SV-C3100H8 SV-C3100W8

Metricw/ 0.75mN surface roughness detector 525-421-1 525-422-1 525-423-1 525-426-1 525-427-1 525-428-1

w/ 4mN surface roughness detector 525-421-2 525-422-2 525-423-2 525-426-2 525-427-2 525-428-2

Inchw/ 0.75mN surface roughness detector 525-431-1 525-432-1 525-433-1 525-436-1 525-437-1 525-438-1



Metricw/ 0.75mN surface roughness detector 525-461-1 525-462-1 525-463-1 525-466-1 525-467-1 525-468-1


Inchw/ 0.75mN surface roughness detector 525-471-1 525-472-1 525-473-1 525-476-1 525-477-1 525-478-1


* Suffi x number for your AC power cable standard To denote your AC power cable standard add the following suffi xes to the order No., e.g. 525-421A-1 A for UL/CSA Standard, C* for JIS Standard, D for CEE Standard, E for BS Standard, DC for CCC Standard, K* for EK Standard *Not available for inch models

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Note: All information regarding our products, and in particular the illustrations, drawings, dimensional and performance data contained in this pamphlet, as well as other technical data are to be regarded as approximate average values. We therefore reserve the right to make changes to the corresponding designs, dimensions and weights. The stated standards, similar technical regulations, descriptions and illustrations of the products were valid at the time of printing. In addition, the latest applicable version of our General Trading Conditions will apply. Only quotations submitted by ourselves may be regarded as defi nitive.

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Specifi cations are subject to change without notice.

Formtracer EXTREAM SV-C3000CNCprovides ultimate effi ciency

in measurement with multi-axis CNC control.

CNC Model for Ultimate Effi ciency

surface roughness/contour measuring system …formpak-1000 contour analysis screen initial menu...

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