surge protection (spd) products—integrated applications

14
Backup power, UPS, surge and IT power distribution Surge protection (SPD) products— integrated applications Contents General Description 341-2 General Description 341-2 Integrated Surge Protection 341-3 System Applications 341-4 Features 341-4 Integrated Product Applications 341-5 Devices 341-6 Integrated Panelboard SPD 341-6 Retrofit Surge Protective FD Frame (RSPF) Series 341-7 Layouts and Dimensions 341-9 RSPF Dimensions 341-9 Integrated SPD Series Dimensions 341-10 Application Data 341-11 Specifications 341-11 RSPF Voltage Protection Ratings (VPR) 341-12 Integrated SPD Series Voltage Protection Ratings (VPR) 341-13 More about this product Eaton.com/spd Complete library of design guides Eaton.com/designguides Design Guide DG158003EN Effective March 2021

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Page 1: Surge protection (SPD) products—integrated applications

Backup power, UPS, surge and IT power distribution

Surge protection (SPD) products—integrated applications

Contents

General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 .1-2General Description . . . . . . . . . . . . . . . . . . . . . . . . . . 34 .1-2Integrated Surge Protection . . . . . . . . . . . . . . . . . . . . 34 .1-3System Applications . . . . . . . . . . . . . . . . . . . . . . . . . . 34 .1-4Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 .1-4Integrated Product Applications . . . . . . . . . . . . . . . . . 34 .1-5

Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 .1-6Integrated Panelboard SPD . . . . . . . . . . . . . . . . . . . . 34 .1-6Retrofit Surge Protective FD Frame (RSPF) Series . . 34 .1-7

Layouts and Dimensions . . . . . . . . . . . . . . . . . . . . . . 34 .1-9RSPF Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 .1-9Integrated SPD Series Dimensions . . . . . . . . . . . . . 34 .1-10

Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 .1-11Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 .1-11RSPF Voltage Protection Ratings (VPR) . . . . . . . . . . . 34 .1-12 Integrated SPD Series Voltage Protection Ratings (VPR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 .1-13

More about this product

Eaton.com/spd

Complete library of design guides

Eaton.com/designguides

Design Guide DG158003EN Effective March 2021

Page 2: Surge protection (SPD) products—integrated applications

General Description

Facility-Wide Protection

A Facility-Wide Protection Strategy Should be Employed to Address Power Quality Issues

Why Coordinated (Cascaded) Facility-Wide Protection?As recommended in the IEEET Emerald Book, a cascaded or staged protection approach should be developed and executed to reduce external/internal impulse waveforms to harmless levels. Eaton surge protection solutions are available in all common voltages and configurations, in surge current capacity ratings up to 800 kA and with a variety of optional features such as EMI/FFI filtering, audible alarm, Form C contacts, surge counters and Power Xpert feature package. Eaton’s complete offering of surge protective devices ensures there is a solution for any application in a cascaded facility-wide protection strategy.

A surge device equipped with filtering should be installed at the main service entrance and key distribution or branch panelboards to eliminate ringing and impulse disturbances, as well as high frequency EMI/RFI noise. Filtering is available on the SPD and RSPF Series models.

Eaton surge devices are coordinated to work on a “system basis”. Surge units installed at each level in the system work together to isolate and remove externally/internally generated disturbances, creating superior facilitywide performance and reliability.

Integrated SPD Series units maximize flexibility, space and protection and are available in switchboards, switchgear, panelboards, motor control centers and automatic transfer switches. Integrating the surge device into the electrical assembly maximizes protection by keeping installation leads as short as possible.

Benefits of Facility-Wide Surge Protection■ High amplitude lightning impulses reduced to negligible levels

■ The electrical distribution’s noise attenuation is significantly enhanced

The coordinated design ensures effective current sharing between main and branch surge devices. Installing appropriately rated surge protection at locations throughout a facility provides a layered defense solution and helps ensure complete protection of critical equipment.

Figure 34.1-1. Cascaded Performance

Figure 34.1-2. IEEE Emerald Book Recommends a Cascaded (or Two-Stage) Approach

LV Busway

SPD Bus Plug SPD120

SwitchboardSPD120

Incoming LVSubstation

Service EntranceSwitchgear orSwitchgear SPD250

Motor Control Center SPD120

Panelboard SPD100

SPD Series Unit

025µS 50µSS

400

800

5000

10,000

Let-

Th

rou

gh

Vo

ltag

e (V

)

Time (Microseconds)

High Energy Transient Disturbance Input at Main Panel —IEEE Category C-High Impulse (Combination) Waveform, 10,000 V, 10,000 A

Best Achievable Performance with Single SPD at 480 V Main Panel (Stage 1)

Two Stage use of SPDs(Cascade Approach) Achieves Best Possible Surge Protection (Stage 2)

SPD

480 V SPD120/208 V

Stage 1 Protection(Service Entrance)SPD250 Recommended

Stage 2 Protection(Branch Entrance)SPD200 Recommended

System Test Parameters:IEEE C62.41 and C62.45 test procedures using C-High impulse 480 V main entrance panels; 100 ft (30 m) of three-phase wire; 480/208 V distribution transformer; and 120/208 V branch SPD Series Unit

ComputerSensitiveLoads

Design Guide DG158003ENEffective March 2021

34 .1-2

Surge Protection (SPD) products—Integrated Applications

EATON www.eaton.com

General Description

Page 3: Surge protection (SPD) products—integrated applications

Integrated Surge Protection

SPD Series Unit Integrated Within an Eaton Pow-R-Line 1a Panelboard

Eaton was the first to introduce the “Direct-On™ bus bar” connect SPD that provides customers with the lowest system let-through voltage at the bus bar when compared to traditional cable connected surge protectors.

By using a direct bus bar connection, the SPD Series achieves the industry’s lowest let-through voltage—effectively suppressing both high and low energy transient events providing protection for all connected electronic loads. This design provides superior suppression ratings and eliminates poor performance that results from cable connections and/or long lead lengths.

Other ProductsOther surge suppressor manufacturers’ measurements are made at the SPD module or the suppressor’s terminals, not at the electrical distribution equipment’s bus bar. The distance between module or suppressor terminals and the distribution equipment bus bar is often 14.00 inches (355.6 mm) or more. The impedance associated with cabling required to connect the surge suppressor to the electrical distribution equipment (also referred to as lead length) significantly effects the overall performance of the surge suppressor and results in an increase in let-through voltage.

Figure 34.1-3. 120 V/208 Y Panelboard—Integrated SPD vs. Cable Connected

In this installation, the SPD Series is mounted directly to the panelboard’s bus bars. This type of installation will

provide the best possible surge protection by minimizing the connected lead length.

The SPD Series is also available as an integrated unit interfaced via a circuit

breaker resident in the electrical assembly. This installation keeps connected lead lengths short while providing a means

of disconnecting power to the unit quickly and easily.

208 Y/120 V Panelboard

0 5 10

700–800 V

Time (microseconds)

Let-

Th

rou

gh

Vo

ltag

e at

Bu

s B

ar

•Based on IEEEC62.41 (2002)Combination Wave

Integrated SPD System

Cable Connected SPD(14-Inch Cable Lead Length to Bus Bar)

500–600 V

Design Guide DG158003ENEffective March 2021

34 .1-3

Surge Protection (SPD) products—Integrated ApplicationsGeneral Description

EATON www.eaton.com

Page 4: Surge protection (SPD) products—integrated applications

System ApplicationsThe SPD applications covered under this section include distribution and branch panel locations, busway, motor control centers (MCC), switchgear and switchboard assemblies. All SPDs shall be tested and demonstrate suitability for application within ANSI/IEEE C62.41 Category C, B and A environments.

Surge Current CapacityThe minimum surge current capacity that the device is capable of withstanding shall be as shown in Table 34.1-1.

SPD TypeAll SPDs installed on the line side of the service entrance disconnect shall be Type 1 SPDs. All SPDs installed on the load side of the service entrance disconnect shall be Type 1 or Type 2 SPDs.

Table 34.1-1. Surge Current CapacityMinimum Surge Current Capacity Based on ANSI/IEEE C62 .41 Location Category

Category Application Per Phase Per Mode

C Service entrance locations (switchboards, switchgear, MCC, main entrance)

250 kA 125 kA

B High exposure roof top locations (distribution panelboards)

160 kA 80 kA

A Branch locations (panelboards, MCCs, busway)

120 kA 60 kA

FeaturesTable 34.1-2. Eaton Surge Protection Model FeaturesProduct Series

L to N Protection Mode

L to G and N to G Protection Modes

Per Phase kA Range

EMI/RFI Filtering Attenuation

Nominal Discharge Current (In)

Short-Circuit Current Rating (SCCR)

Alarm Contacts (Option)

Audible Alarm (Option)

Surge Counter (Option)

Warranty (Years)

Integrated Mounting

SPD Yes Yes 50–400 50 dB a 20 kA 200 kA Yes Yes Yes 15 b Yes

RSPF Yes Yes 50–100 50 dB a 20 kA 200 kA No Yes No 2 b Yes

a Up to 50 dB from 10 kHz to 100 MHz.b With on-line product registration.

Table 34.1-3. Feature Package ComparisonFeature Basic Standard Standard

with Surge Counter

Power Xpert SPD

Surge protection using thermally protected MOV technology n n n n

Dual-colored protection status indicators for each phase and the neutral-ground protection mode a n n n

Audible alarm with silence button n n n

Form C relay contact n n n

EMI/RFI filtering, providing up to 50 dB of noise attenuation from 10 kHz to 100 MHz n n n

Surge counter with reset n n

Tri-colored protection status indicators for each phase and the neutral-ground protection mode a n

Percentage protection remaining status n

RJ45 Ethernet port for LAN connection, ModbusT TCP/IP, or BACnet/IP n

UI webpage and programmable settings n

Time-and-date stamped surge log and surge categorization n

a Neutral-ground protection mode available in applicable voltage configurations only.

Design Guide DG158003ENEffective March 2021

34 .1-4

Surge Protection (SPD) products—Integrated ApplicationsGeneral Description

EATON www.eaton.com

Page 5: Surge protection (SPD) products—integrated applications

Integrated Product ApplicationsTable 34.1-4. SPD Series —Integrated Product ApplicationsSwitchboard Switchgear Motor Control Centers

Features■ The SPD can be integrated into any switchboard■ Specifiers have the flexibility to install the SPD in

any location within the switchboard■ Disconnect switch is a standard feature■ Unique design minimizes installation impedance

Safety Standards■ UL 891 (Switchboard)■ UL 1449 4th Edition (Surge Suppressor)■ UL 1283 7th Edition (EMI/RFI Filter)■ CSA C22.2 Certified (Suppressor)

Features■ Available on all switchgear designs■ Disconnect switch is a standard feature■ Unique design minimizes installation impedance■ SPD250 ideal for critical industrial switchgear

applications

■ Safety Standards■ UL 1558 (Switchgear)■ UL 1449 4th Edition (Surge Suppressor)■ UL 1283 7th Edition (EMI/RFI Filter)■ CSA C22.2 Certified (Suppressor)

Features■ Ideal protection for PLCs, sensors, drives,

electronic starters, or other digital equipment■ SPD is designed to fit in Freedom 2100 in a

standard (3X) size 18-inch (457.2 mm) compartment

■ May be used in new/aftermarket applications■ Ideal for water treatment, petrochemical and

other industrial applications

Safety Standards■ UL 845 (MCC)■ UL 1449 4th Edition (Surge Suppressor)■ UL 1283 7th Edition (EMI/RFI Filter)■ CSA C22.2 Certified (Suppressor)

Panelboards Busway

Features■ The SPD is used extensively on branch

panelboards for computer rooms, laboratories, schools, hospitals and industrial applications

■ 200% rated neutral is provided for non-linear loads

■ Cost-effective branch protection (assumes main panel protection employed)

Safety Standards■ UL 67 (Panelboards)■ UL 1449 4th Edition (Surge Suppressor)■ UL 1283 7th Edition (EMI/RFI Filter)■ CSA C22.2 Certified (Suppressor)

Features■ Ideal for busway fed distribution systems■ Easy to install SPD units fit in standard bus plug

assembly■ Isolates critical busway sections from nearby

disturbance producing loads■ Designed for new and existing facilities■ Integral disconnect

Safety Standards■ UL 857 (Busway)■ UL 1449 4th Edition (Surge Suppressor)■ UL 1283 7th Edition (EMI/RFI Filter)■ CSA C22.2 Certified (Suppressor)

Note: The SPD Surge components can be integrated into safety switches, automatic transfer switches (ATS) and other assemblies. Contact your local Eaton sales office.

Design Guide DG158003ENEffective March 2021

34 .1-5

Surge Protection (SPD) products—Integrated ApplicationsGeneral Description

EATON www.eaton.com

Page 6: Surge protection (SPD) products—integrated applications

Integrated Panelboard SPD

Integrated SPD Series Unit in PRL1a Panel (Shown with Option SPD Integral Disconnect)

Integral disconnect option shown above —for PRL1a, 2a, 3a, and 3E panelboards.

For applications where load interruptions are intolerable, an internal dedicated SPD circuit breaker disconnect option is available. SPD is cable connected via a three-pole 30 A circuit breaker. (Breaker rating and type dependent on panel type.)

Direct Bus Mounted SPD Series Unit in a PRL1a Panel

Another distinct advantage that Eaton integrated SPDs offer is the availability of neutral and ground connections on both sides of the unit. This enables both the neutral and ground wires to be kept as short as possible. Only one neutral and ground connection is required, with the connection point chosen for each being the one that is in closest proximity to the neutral and ground bars.

The presence of neutral and ground connections on both sides of an integrated unit keeps both leads as short as possible, increasing the installed performance of the unit.

Catalog Numbering SelectionTable 34.1-5. SPD Series Catalog Number Configuration For Units Integrated Into Electrical Distribution Equipment

SPD 250 480D 2 J

Series

SPD = Surge protective device

kA Rating

050 = 50 kA per phase080 = 80 kA per phase100 = 100 kA per phase120 = 120 kA per phase160 = 160 kA per phase200 = 200 kA per phase250 = 250 kA per phase300 = 300 kA per phase400 = 400 kA per phase

Voltage Code

230L = 230 single-phase (2W + G)240S = 120/240 single split-phase208Y = 120/208 wye (4W + G)220Y = 127/220 wye (4W + G)400Y = 230/400 wye (4W + G)480Y = 277/480 wye (4W + G)600Y = 347/600 wye (4W + G)240D = 240 delta (3W + G)480D = 480 delta (3W + G)600D = 600 delta (4W + G)240H = 240 high-leg delta (4W + G) on ‘B’ phase a

Feature Package

1 = Basic 2 = Standard 3 = Standard + surge counter4 = Power Xpert SPD

Application—Integrated Units b

A = Panelboards (PRL1a, 2a, 3a, 3e), direct bus mountedB = Switchgear (includes remote display)C = Panelboards (PRL1a, 2a, 3a, 3e, 4), switchboards, buswayJ = Motor control centers

Example: SPD250480D2J = SPD Series, 250 kA per phase, 480D voltage, standard feature package, motor control center application

a Please consult the factory for 240 high-leg delta (4W + G) applications with high leg on ‘C’ phase.b Units used in PRL1a, 2a, 3a, and 3e panelboard applications are available in 50–200 kA ratings only. Use the ‘C’ option for PRL1a, 2a, 3a, and 3e panelboard

applications when unit is connected through a circuit breaker.

SPD Ground Connection

SPD Neutral Connection (Connected and Trimmed by Installer)

Form C Contacts Wiring

Design Guide DG158003ENEffective March 2021

34 .1-6

Surge Protection (SPD) products—Integrated Applications

EATON www.eaton.com

Devices

Page 7: Surge protection (SPD) products—integrated applications

Retrofit Surge Protective FD Frame (RSPF) Series

FD Frame

IntroductionEaton’s retrofit surge protective (RSP) series consists of ULT 1449 4th Edition-listed surge protective devices (SPD) that provide a reliable, cost-effective, aftermarket solution for surge protection. Designed for easy installation, this Type 1 or Type 2 SPD is approved for field installation and is capable of easy installation directly into a panelboard or switchboard without any modifications. The RSPF is available in multiple configurations that are specifically designed for Eaton panelboards and switchboards, allowing for installation on systems utilizing most common voltages. Easy mounting options coupled with a compact footprint enable quick installation of the RSPF in panelboards and switchboards in less than 10 minutes.

ApplicationsThe Eaton RSPF series SPD protects critical electrical and electronic equipment from damage caused by voltage transients and surges when properly installed. This is done by shunting high-energy lightning surges (and other transient disturbances) away from the equipment being protected. It does this in nanoseconds by providing a low impedance surge path to ground through thermally protected metal oxide varistors while supporting power frequency voltage.

The Eaton RSPF series SPD was designed solely for aftermarket applications and developed to fit in the space of an Eaton FD-frame molded case circuit breaker. The RSPF is intended for retrofit into existing panelboards or switchboards with space or provisions for the FD frame size.

Features■ Voltage ratings from 208 Vac to 600 Vac■ Uses thermally-protected metal oxide varistor (MOV) technology

■ LED protection status indicators■ 20 kA nominal discharge current (In) rating (maximum rating in the UL 1449 4th Edition standard)

■ FD-frame molded case circuit breaker footprint for ease of installation

■ Compact footprint—6.00 L x 4.13 W x 3.69 D inches

■ Direct bus mounting■ 2-year warranty■ 50 kA and 100 kA per phase surge current capacity

■ No user-serviceable parts or items requiring periodic maintenance

Standards and Certifications■ UL 1449 4th Edition Type 1 and Type 2■ Tested to UL 1283 EMI filter 6th Edition

Designed and tested in accordance with the latest versions of these standards:

■ IEEE C62.41.1■ IEEE C62.41.2■ IEEE C62.43■ IEEE C62.45■ IEEE C62.48■ IEEE C62.62

Design Guide DG158003ENEffective March 2021

34 .1-7

Surge Protection (SPD) products—Integrated ApplicationsDevices

EATON www.eaton.com

Page 8: Surge protection (SPD) products—integrated applications

Catalog Numbering SelectionTable 34.1-6. RSP Catalog Numbering System

a

Number of Phases

3 = Three-phase system

Panel Bus Rating

MA = Main service up to 2000 ASA = Sub-panel up to 800 ASB = Sub-panel >800 A

Feature package

1 = Basic a2 = Basic plus filtering b

Application

A = Direct bus mounted

RSP F 480 3 MA 1 A

Voltage Code

240 = 208Y, 220Y, 240D480 = 380Y, 400Y, 415Y, 480Y, 480D600 = 600Y, 600D

Surge Frame

F = FD frame, molded case

Available only with SB and MA options.b Available only with SA option.

Mounting ProvisionsKit contains A, B, and C phase connnectors, hardware, and instruction to mount three-pole RSPF surge devices.

Table 34.1-7. Available Optional EquipmentDescription Catalog number

Provision kit for PRL3A panelboard KPRL3AFD3

Provision kit for PRL4A panelboard KPRL4FD

KPRL3AFD3

KPRL4FD

Design Guide DG158003ENEffective March 2021

34 .1-8

Surge Protection (SPD) products—Integrated ApplicationsDevices

EATON www.eaton.com

Page 9: Surge protection (SPD) products—integrated applications

RSPF Dimensions

Figure 34.1-4. RSPF Dimensions in Inches (mm)

3X 0.50 (12.7) Wide ConductorWith Ø 0.22 (5.6) Hole

0.75(19.1)

0.75(19.1)

1.56(39.6)

3.81(96.8)

0.08(2.0)

1.37(34.8)

1.37(34.8)

1.37(34.8)

0.75(19.1) 1.03

(26.2)

4.50(114.3)

4.00(101.6)

1.37(34.8)

1.00(25.4)

4.13(104.9)

Surge Ground Lug1 Conductor 10-4 AWG AL/CU

3.19(81.0)

3.39(86.1)

3.69(93.7)

1.41(35.8)

2.72(69.1) 6.00

(152.4)

1.27(32.3)

4X Ø 0.20 (5.1) Ø 0.33 (8.4)C’bore 1.94 (49.3) DeepFrom Top Mtg. Holesfor 0.164-32 x 1.50(M4 x 0.7 x 38.1) Screws

Design Guide DG158003ENEffective March 2021

34 .1-9

Surge Protection (SPD) products—Integrated Applications

EATON www.eaton.com

Layouts and Dimensions

Page 10: Surge protection (SPD) products—integrated applications

Integrated SPD Series Dimensions

Figure 34.1-5. 50–200 kA Integrated SPD Units—Dimensions in Inches (mm)

Figure 34.1-6. 250–400 kA Integrated SPD Units—Dimensions in Inches (mm)

3.04(77.2)

2.02(51.2)

2.02(51.2)

4.40(111.8)

Mounting8.80 (223.5)

3.42(86.9)

Terminals8.74 (222.0)

9.50(241.3)

4.66(118.4)

5.40(137.1) Mtg

3.42(86.9)

0.04 (1.0)0.95

(24.1)

Bus0.34 (8.5)

4x Mtg0.19 (4.8)

2.52(64.0)

3.45(87.7)

0.26(6.7)

3.42(86.9)

4x #10–32x0.38 DPBrass Terminals

4x Ø 0.218 (5.5)Mounting

Ethernet PortPower Xpert SPD Only

3x Ø 0.221 (5.6)Bus Mounting

Mtg 3.42(86.9)

4.66(118.4)

5.40(137.1) 3.42

(86.9)

0.26(6.7) 4.85

(123.1)5.78

(146.8)

3.04(77.2)

Mounting8.80 (223.5)

3.42(86.9)

Terminals8.74 (222.0)

9.50(241.3)

4x Mtg2.52 (63.9)

4x #10–32x0.38 DPBrass Terminals

4x Ø 0.218 (5.5)Mounting

Ethernet PortPower Xpert SPD Only

Design Guide DG158003ENEffective March 2021

34 .1-10

Surge Protection (SPD) products—Integrated ApplicationsLayouts and Dimensions

EATON www.eaton.com

Page 11: Surge protection (SPD) products—integrated applications

SpecificationsTable 34.1-8. SPD Series SpecificationsDescription Specification

Surge capacity ratings available 50, 80, 100, 120, 160, 200, 250, 300, 400 kA ratings available

Nominal discharge current (In) 20 kA

Short circuit current rating (SCCR) 200 kA

SPD type Basic feature package = Type 1 (can also be used in Type 2 applications)Standard, standard with surge counter, and Power Xpert SPD feature packages = Type 2

Standard split-phase voltages available 120/240

Single-phase 230

Three-phase wye system voltages available 120/208, 127/220, 230/400, 277/480, 347/600

Three-phase delta system voltages available 240, 480, 600

Three-phase high-leg delta system voltages 120/240

Input power frequency 50/60 Hz, Power Xpert SPD tested to 60 Hz only

Power consumption (basic units): 208Y, 220Y, 240S, 240D, and 240H voltage codes 400Y, 480Y, and 480D voltage codes 600Y and 600D voltage codes

0.5 W1.1 W1.3 W

Power consumption (standard and standard with surge counter units): 208Y, 220Y, 230L, 240S, 240D, and 240H voltage codes 400Y, 480Y, and 480D basic voltage codes 600Y and 600D voltage codes

0.6 W1.7 W2.1 W

Power consumption (Power Xpert SPD units): 208Y, 220Y, 230L, 240S, 240D, and 240H voltage codes 400Y, 480Y, and 480D voltage codes 600Y and 600D voltage codes

4 W4 W4 W

Phase protection: 208Y, 220Y, 230L, 240S, 240D, and 240H voltage codes 400Y, 480Y, and 480D voltage codes 600Y and 600D voltage codes

Single split-phase L-N, L-G, N-G, L-LSingle-phase L-N, L-G, N-GThree-phase wye L-N, L-G, N-G, L-LThree-phase delta L-G, L-LThree-phase high-leg delta L-N, L-G, N-G, L-L, H-N, H-G, H-L

Maximum continuous operating voltage (MCOV): 208Y, 220Y, 240S voltage codes 230L 240H 400 and 480Y voltage codes 600Y 240D 480D 600D

150 L-N, 300 L-G, 150 N-G, 300 L-L320 L-N, 640 L-G, 320 N-G150 L-N, 300 L-G, 150 N-G, 300 L-L, 320 H-N, 470 H-G, 470 H-L320 L-N, 640 L-G, 320 N-G, 640 L-L420 L-N, 420 L-G, 420 N-G, 840 L-L300 L-G, 300 L-L640 L-G, 640 L-L840 L-G, 840 L-L

Ports 1

Operating temperature –40 °F to +122 °F (–40 °C to +50 °C)

Operating humidity 5% through 95%, noncondensing

Operating altitude Up to 16,000 ft (5000 m) Power Xpert SPD up to 6561 ft (2000 m)

Seismic withstand capability Meets or exceeds the requirements specified in IBCT 2018, CBC 2007, and UBCT Zone 4

Weight 50–200 kA units approximately 3.5 lb (1.6 kg)250–400 kA units approximately 7.0 lb (3.2 kg)

Form C relay contact ratings 150 Vac at 0.46 A, 30 Vdc at 1 A, terminal block connector rated 300 V, 16 A suitable for use with 30–12 AWG solid or stranded copper wire. Torque 5–7 lb-in

Form C relay contact logic Power on, normal state—NO contact = OPEN, NC contact = CLOSEDPower off, fault state—NO contact = CLOSED, NC contact = OPEN

Real-time clock accuracy, Power Xpert SPD Synchronized when connected to a network via an ethernet cable, ±2 min/month at 25 °C when not connected to a network

EMI/RFI filtering attenuation (standard and standard with surge counter, and Power Xpert SPD)

Up to 50 dB from 10 kHz to 100 MHz

Ethernet port Data rate 100/10 Mbps, wire type: equal or exceed 5 UTP category 5, use of STP (shielded twisted pair) will improve EMI performance. Connector type: RJ45 modular, ground metal shield

Design Guide DG158003ENEffective March 2021

34 .1-11

Surge Protection (SPD) products—Integrated Applications

EATON www.eaton.com

Application Data

Page 12: Surge protection (SPD) products—integrated applications

Table 34.1-8. SPD Series Specifications (Continued)

Description Specification

Agency certifications and approvals UL 1449 Standard for surge protective devices—Edition 4UL 1283 Standard for electromagnetic interference filters—Edition 7CSA C22.2 No. 269.2-17 Surge protective devices—Type 2—permanently connected—Edition 2CSA C22.2 No. 269.4-17 Surge protective devices—Type 4—component assemblies—Edition 2CSA C22.2 No. 8-13 Electromagnetic interference (EMI) filters—Edition 5CSA C22.2 No. 60950-1-07 + AMD 1 AMD 2 Information technology equipment—safety. PT. 1, general requirements—Edition 2UL 60950-1+ AMD 1 AMD 2 Information technology equipment—safety. PT. 1, general requirements—Edition 2ICES and FCC part 15 subpart B Conducted & Radiated Emissions Class A LimitsTested to UL2900-1, Software Cybersecurity for Network-connected Products, in Eaton’s Cybersecurity test labIEC 255-21-1 and IEC 255-21-2IEEE 693-2018

Warranty 10 years, 15 years if you register on www.eaton.com/spd and click the warranty registration icon

UL 96A compliant Yes

NFPA 780 compliant Yes—Models must meet maximum allowable VPR in NFPA Table 4.20.4

ROHS compliant Yes

Wire length and AWG Factory prewired with 18 inches of #10 AWG wire for mounting suffix B, C, and J

Table 34.1-9. RSPF Specifications Description Ratings

kA per phase 50 (on units with filtering), 100

Nominal discharge current

20 kA

System voltages 240 V rated models: 208Y, 220Y, 240D480 V rated models: 380Y, 400Y, 415Y, 480Y, 480D600 V rated models: 600Y, 600D

Input power frequency 50/60 Hz

Protection modes Wye L-N or L-G, L-LDelta L-G, L-L

Operating temperature –40 ºC to +60 ºC

Relative humidity 5%–95%, noncondensing

Maximum altitude 2000 m

Weight 3.0 lb

Certification/listing UL 1449 4th Edition, CSAT 269.1-14, 269.2-15,C22.2 No. 8-13 EMI filter a Tested to 1283 EMI filter 6th Edition

SPD type Type 1 and Type 2

RoHS compliant Yes

Enclosure rating Type 1 enclosure, IP40

Maximum continuous operating voltage (MCOV)300 L-L, L-G—240 V640 L-L, L-G—480 V840 L-L, L-G—600 V

RSPF2403MA1A, RSPF2403SA2A, RSPF2403SB1ARSPF4803MA1A, RSPF4803SA2A, RSPF4803SB1ARSPF6003MA1A, RSPF6003SA2A, RSPF6003SB1A

a Available only with SA option.

RSPF Voltage Protection Ratings (VPR)Table 34.1-10. RSPF Voltage Protection RatingsModel Application Voltage VPR

L–G / L–N L–L

RSPF240 MA 120/208Y 900 900

127/220Y 900 900

240D 900 900

SA 120/208Y 1200 1000

127/220Y 1200 1000

240D 1200 1000

SB 120/208Y 900 900

127/220Y 900 900

240D 900 900

RSPF480 MA 480D 1800 1800

380/220 1800 1800

400/230 1800 1800

415/240 1800 1800

480/277 1800 1800

SA 480D 2000 2000

380/220 2000 2000

400/230 2000 2000

415/240 2000 2000

480/277 2000 2000

SB 480D 1800 1800

380/220 1800 1800

400/230 1800 1800

415/240 1800 1800

480/277 1800 1800

RSPF600 MA 600D 2500 2500

600/347 2500 2500

SA 600D 2500 2500

600/347 2500 2500

SB 600D 2500 2500

600/347 2500 2500

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Page 13: Surge protection (SPD) products—integrated applications

Integrated SPD Series Voltage Protection Ratings (VPR)The measured limiting voltage test in UL 1449 4th Edition uses a 6 kV/3 kA combination wave surge to determine the voltage protection rating (VPR) of the SPD. This test is similar to the suppressed voltage rating (SVR) as performed in UL 1449 2nd Edition. The key difference between the tests in the 2nd Edition and the 4th Edition is that the magnitude of the current used for the test is six times greater in the 4th Edition versus the 2nd Edition. This much higher current level will mean that the measured limiting voltage will likely be significantly higher for the higher current level. For example, the VPR for an SPD will likely be much higher than the SVR of an identical SPD. With higher current levels come higher limiting voltages. Please note that VPR ratings fall into predefined voltage categories as outlined in the UL 1449 4th Edition. The standard VPR voltages are shown in the following table.

Table 34.1-11. Voltage Protection RatingsMeasured Limiting Voltage

Minimum Voltage Protection Rating (VPR)

330 V or Less331 V to 400 V401 V to 500 V

  330  400  500

501 V to 600 V601 V to 700 V701 V to 800 V

  600  700  800

801 V to 900 V901 V to 1000 V1001 V to 1200 V

  90010001200

1201 V to 1500 V1501 V to 1800 V1801 V to 2000 V

150018002000

2001 V to 2500 V2501 V to 3000 V3001 V to 4000 V

250030004000

Therefore, if an SPD is tested with a 6 kV/3 kA combination wave surge and the let-through voltage is measured to be 610 V, the SPD is given a VPR of 700 V. The SPD is given the same 700 V VPR if the same test results in a let-through voltage measurement of 698 V. Additionally, if the let-through voltage is measured to be 2005 V, the SPD is given a VPR of 2500 V.

It is important that users are familiar with the difference in testing methods and the subsequent effect on the value of the VPR. Without considering or understanding the differences in the level of currents used in the test, one might assume that a UL 1449 4th Edition device with a VPR of 700 V has a higher limiting voltage than a UL 1449 2nd Edition device with an SVR of 400 V. Such a conclusion would be inaccurate.

The higher VPR rating of 700 V is likely caused by the higher level of surge current during the measured limiting voltage test. In order to make an accurate assessment of devices, the VPR rating of one device must be compared with the VPR rating of another device. Comparing a VPR rating to an SVR rating yields no useful or conclusive information.

Table 34.1-12. VPR Ratings for 80–400 kA Units Rated 120/240 V Single Split-Phase a Type (All Voltage Code 240S) Protection Mode

L–N L–G N–G L–L

Integrated direct bus connected b 500 600 500   900

Integrated circuit breaker connected 700 700 700 1000

a Highest VPR shown for each model and mode. Specific units may have lower VPR ratings based upon options used. Refer to specific VPR ratings shown in TD01005006E for integrated SPDs.

b Direct bus connected not available above 200 kA.

Note: VPR ratings of 50 kA units and ratings of each specific configuration can be found in TD01005006E for integrated SPDs.

Table 34.1-13. VPR Ratings for 80–400 kA Units Rated 120/208 V Wye (4W + G) and 127/220 V Wye (4W +G) c

Type (All Voltage Code 208Y and 220Y) Protection Mode

L–N L–G N–G L–L

Integrated direct bus connected d 500 600 500   900

Integrated circuit breaker connected 700 700 700 1000

c Highest VPR shown for each model and mode. Specific units may have lower VPR ratings based upon options used. Refer to specific VPR ratings shown in TD01005006E for integrated SPDs.

d Direct bus connected not available above 200 kA.

Note: VPR ratings of 50 kA units and ratings of each specific configuration can be found in TD01005006E for integrated SPDs.

Table 34.1-14. VPR Ratings for 80–400 kA Units Rated 230/400 V Wye (4W + G) and 277/480 V Wye (4W +G) e

Type (All Voltage Code 400Y and 480Y) Protection Mode

L–N L–G N–G L–L

Integrated direct bus connected f 1000 1200 1000 1800

Integrated circuit breaker connected 1200 1200 1200 1800

e Highest VPR shown for each model and mode. Specific units may have lower VPR ratings based upon options used. Refer to specific VPR ratings shown in TD01005006E for integrated SPDs.

f Direct bus connected not available above 200 kA.

Note: VPR ratings of 50 kA units and ratings of each specific configuration can be found in TD01005006E for integrated SPDs.

Design Guide DG158003ENEffective March 2021

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Page 14: Surge protection (SPD) products—integrated applications

Table 34.1-15. VPR Ratings for 80–400 kA Units Rated 347/600 V Wye (4W + G) a

Type (All Voltage Code 600Y) Protection Mode

L–N L–G N–G L–L

Integrated direct bus connected b 1200 1500 1500 2500

Integrated circuit breaker connected 1500 1500 1500 2500

a Highest VPR shown for each model and mode. Specific units may have lower VPR ratings based upon options used. Refer to specific VPR ratings shown in TD01005006E for integrated SPDs.

b Direct bus connected not available above 200 kA.

Note: VPR ratings of 50 kA units and ratings of each specific configuration can be found in TD01005006E for integrated SPDs.

Table 34.1-16. VPR Ratings for 80–400 kA Units Rated 240 V Delta (3W +G) c

Type (All Voltage Code 240D) Protection Mode

L–N L–G N–G L–L

Integrated direct bus connected d — 1000 —   900

Integrated circuit breaker connected — 1200 — 1200

c Highest VPR shown for each model and mode. Specific units may have lower VPR ratings based upon options used. Refer to specific VPR ratings shown in TD01005006E for integrated SPDs.

d Direct bus connected not available above 200 kA.

Note: VPR ratings of 50 kA units and ratings of each specific configuration can be found in TD01005006E for integrated SPDs.

Table 34.1-17. VPR Ratings for 80–400 kA Units Rated 480 V Delta (3W +G) e Type (All Voltage Code 480D) Protection Mode

L–N L–G N–G L–L

Integrated direct bus connected f — 1800 — 1800

Integrated circuit breaker connected — 2000 — 2000

e Highest VPR shown for each model and mode. Specific units may have lower VPR ratings based upon options used. Refer to specific VPR ratings shown in TD01005006E for integrated SPDs.

f Direct bus connected not available above 200 kA.

Note: VPR ratings of 50 kA units and ratings of each specific configuration can be found in TD01005006E for integrated SPDs.

Table 34.1-18. VPR Ratings for 80–400 kA Units Rated 600 V Delta (3W +G) g Type (All Voltage Code 600D) Protection Mode

L–N L–G N–G L–L

Integrated direct bus connected h — 2500 — 2500

Integrated circuit breaker connected — 2000 — 2000

g Highest VPR shown for each model and mode. Specific units may have lower VPR ratings based upon options used. Refer to specific VPR ratings shown in TD01005006E for integrated SPDs.

h Direct bus connected not available above 200 kA.

Note: VPR ratings of 50 kA units and ratings of each specific configuration can be found in TD01005006E for integrated SPDs.

Table 34.1-19. VPR Ratings for 80–400 kA Units Rated 240 V High-Leg Delta (4W +G) i Type (All Voltage Code 240H) Protection Mode

L–N L–G N–G L–L

Integrated direct bus connected j 500 600 500   900

Integrated circuit breaker connected 700 700 700 1000

i Highest VPR shown for each model and mode. Specific units may have lower VPR ratings based upon options used. Refer to specific VPR ratings shown in TD01005006E for integrated SPDs.

j Direct bus connected not available above 200 kA.

Note: VPR ratings of 50 kA units and ratings of each specific configuration can be found in TD01005006E for integrated SPDs.

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Surge Protection (SPD) products—Integrated ApplicationsApplication Data

Design Guide DG158003ENEffective March 2021

34 .1-14