survice metrology
TRANSCRIPT
METROLOGY.SURVICE.COMBeyond Measure!
SURVICE METROLOGY3-D Scanning, Reverse
Engineering, Modeling,
And Inspection
SURVICE METROLOGY - BEYOND MEASURE™
OUR SERVICES 2
Providing experience
in the test and
evaluation roles that
are vital to the design,
acquisition, and
fielding of all new and
modified combat
systems.
Delivering a broad
range of modeling and
simulation, software
engineering, and
systems engineering
capabilities.
Offering customers
precision dimensional
metrology, modeling,
and related services.
Conducting a wide
variety of safety,
survivability,
effectiveness, and
systems engineering
studies.
Collecting, maintaining,
distributing, storing,
verifying, and
protecting the nation’s
critical defense
information.
Our customer-acclaimed support primarily falls into five core business areas:
TEST &
EVALUATION
MODELING &
SIMULATION/SOFTWARE
ENGINEERING
DIMENSIONAL
METROLOGY &
REVERSE ENGINEERING
STUDIES
& ANALYSIS
INFORMATION
TECHNOLOGIES
& MANAGEMENT
SURVICE METROLOGY - BEYOND MEASURE™
3SURVICE METROLOGY- ATLANTIC COAST FACILITY
SURVICE Metrology was established to be a
world-class business unit to provide integrated
metrology solutions, dimensional inspection and
modeling services, and advanced R&D capabilities
in the field of metrology.
New address… same great SURVICE!
4694 Millennium Drive, Suite 510A, Belcamp, MD
We’ve Moved!
SURVICE METROLOGY - BEYOND MEASURE™
4DIMENSIONAL METROLOGY & REVERSE ENGINEERING
• Dimensional inspection, precision alignment
• Reverse engineering
• Platform integration studies
• Sustainment / Obsolescence
• Foreign materiel exploitation
• Rapid prototyping
• Pre- and post-test damage assessment
• 3-D scanning, geometric modeling, design engineering
• Metrology integration support (manufacturing & assembly)
• Metrology tool application and development
PRODUCTS & SERVICES PROVIDED
• Obsolete part, tooling, die, mold reverse engineering,
TDPs, GD&T studies
• First Article Inspections, Physical Configuration Audits,
production part and tooling inspections
• Jig & fixture inspections / alignments
• Vehicle-to-CAD reverse engineering – ground vehicles,
aircraft, watercraft, space systems
• Hydroelectric power plant turbine inspections
• Precision alignment/inspection of C4ISR equipment
• Airplane turbine engine blade inspections
• Smithsonian museum artifact scanning and modeling
EXAMPLE PROJECTS
SURVICE offers customers
precision dimensional
metrology, modeling, and
related services, which can
be performed at a
customer’s site or at our
one-of-kind Metrology
Center.
SURVICE METROLOGY - BEYOND MEASURE™
5SURVICE METROLOGY TECHNICAL AREAS
PART TO CAD REVERSE ENGINEERING
PRECISION DIMENSIONAL INSPECTION AND ALIGNMENT
SURVICE METROLOGY - BEYOND MEASURE™
6SURVICE METROLOGY TECHNICAL AREAS
FAILURE ANALYSIS AND FORENSICS STUDIES / TEST SUPPORT
SURVICE METROLOGY - BEYOND MEASURE™
7SURVICE METROLOGY TECHNICAL AREAS
SURVICE Engineering Company Topic No. AF112-119
Phase I Interim Report #2
14
2.3 Reflectivity Analysis Under Factory Conditions
A requirement of any solution to this problem is that the photogrammetry targets must maintain a minimum of 50% of maximum reflectivity under various factory conditions, such as exposure to
oil and water. A validation of the photogrammetry technology for this effort (already conducted
by SURVICE) is the use of photogrammetry targets in an environment where surfaces may be
subjected to water and/or oil contaminants. While sensitive surfaces could have protective
covers, SURVICE understands this to be an important aspect of the proposed solution and
performed some preliminary testing. The results shown in Table 1 indicate that there is no
substantial degradation of photogrammetry targets over a range of water and oil exposure that
would affect performance, with all test results well above the minimum reflectivity needed. The
results of this research verify that the photogrammetry targets are well-suited for use in factory
conditions.
MUSEUM ARTIFACT AND ARCHITECTURAL SCANNING / MODELING / REPRODUCTIONS
CUSTOM COMPONENT 3D PRINTING OBJET 3D PRINTER
SURVICE METROLOGY - BEYOND MEASURE™
We Utilize a Variety of Measurement Systems
To Ensure the Ability to Meet Your
Requirements.
• Laser Trackers
• Digital Photogrammetry
• Portable CMM / Measurement Arms
• Laser Scanners
• Structured Light Scanners
• X-Ray Computed Tomography (XCT)
8SURVICE METROLOGY – MEASUREMENT SYSTEMS
SURVICE METROLOGY - BEYOND MEASURE™
Characteristics
Measurement
type
Individual point
or scan
Measure
components of
2 to 50+ meters
Accuracy From 25 microns
Tracked measurement target must
touch location measured
Very accurate, robust, well
proven technology.
9MEASUREMENT SYSTEMS: Faro Laser Trackers
SURVICE METROLOGY - BEYOND MEASURE™
FARO Laser Trackers
Industries and Applications
-Aerospace
-Automotive
-Precision
Engineering /
Fabrication
-Jig, fixture alignment
-Tool qualification, certification
-Tooling / line installations and
moves
-Part and assembly inspection
Power
Generation
-As-found measurements
-Alignment, final checks on install
Research /
Medical
Systems
-Particle accelerator alignments
-Proton Beam Therapy Systems
DoD/Test &
Evaluation
-Live Fire Test Setup
-Pre- and post-test measurements
10MEASUREMENT SYSTEMS – LASER TRACKERS
SURVICE METROLOGY - BEYOND MEASURE™
LASER TRACKERS ON THE JOB 11
SURVICE METROLOGY - BEYOND MEASURE™
• Large volume laser tracker, optical level, and
digital level measurement network setup and
component alignment support – 0.2-0.5mm
accuracy required over +200m spans
•Schedule – December 2012 – October 2014
• Mayo Clinic Rochester, MN – completed,
first patients treated in June 2015.
• St Jude Memphis, TN – completed
installations, commissioning facility
• Mayo Clinic Phoenix, AZ – completed
installations, commissioning facility
12LASER TRACKERS ON THE JOB
SURVICE METROLOGY - BEYOND MEASURE™
• Precision measurement support to alignment of aircraft landing arrest system
components during installation/construction phases
• Primarily using Faro Laser Trackers
13LASER TRACKERS ON THE JOB
SURVICE METROLOGY - BEYOND MEASURE™
Characteristics
Measurement type Individual points
Measure
components of
2 to 50+ meters
Accuracy 2 µm + 5 µm/m
(RMS)
3 µm + 7 µm/m
(3 Sigma)
Location measured must be
pre-targeted with reflective target
Very accurate, robust, well
proven, technology, very portable,
suitable for remote locations!
TARGETLESS PHOTOGRAMMETRY
SYSTEMS EXIST, AND WORK WELL
FOR MEASUREMENTS/MODELING
OF HIGHLY “FEATURED” OBJECTS
14MEASUREMENT SYSTEMS: AICON Photogrammetry System
SURVICE METROLOGY - BEYOND MEASURE™
15PHOTOGRAMMETRY ON THE JOB – ANTENNA STUDIES
• Sophisticated techniques for
measurements of antenna
deformations over a 24-hour period
• Portable, can make measurements
in remote areas
SURVICE METROLOGY - BEYOND MEASURE™
Characteristics
Measurement
type
Individual points
or scan
Measure
components of
0.5 to 3 meters
Accuracy From 25 microns
Accuracy drops off rapidly for parts
larger than 3 meters.
Medium accuracy, fast,
robust, well proven technology
for smaller parts, easily
portable!
16MEASUREMENTS SYSTEMS:Faro Portable Measuring Arm
SURVICE METROLOGY - BEYOND MEASURE™
17FARO ARM INSPECTION REPORT EXAMPLES
SURVICE METROLOGY - BEYOND MEASURE™
Actual Aircraft Parts Modeled Aircraft Parts
18PART-TO-CAD REVERSE ENGINEERING EXAMPLES
AGING AIRCRAFT PART / SUPPLIER OBSOLESCENCE
SURVICE METROLOGY - BEYOND MEASURE™
19TECHNICAL DATA PACKAGES
SURVICE METROLOGY - BEYOND MEASURE™
20VEHICLE-TO-CAD MODELING EXAMPLE – ABRAMS M1A2 SEP
FARO ARM DIRECT TO CAD MODELING (SOLIDWORKS, CREO, ETC.)
SURVICE METROLOGY - BEYOND MEASURE™
21AIRCRAFT REVERSE ENGINEERING & SURFACE MODELING
UAV Outer Mold Line
Engine Nacelle & Internals
Nose Landing Gear
Main Landing Gear & Bay
Global Hawk UAV
Main Landing Detail
SURVICE METROLOGY - BEYOND MEASURE™
22AIRCRAFT REVERSE ENGINEERING & SURFACE MODELING
Avionics Bay Structure
Detailed Fuselage Center Structure
Mid-Center Floor Section
Aft Outer Fairing Section
ATR-42 Aircraft
Wall Panel & Seat Cushion
SURVICE METROLOGY - BEYOND MEASURE™
Characteristics
Measurement
type
Scan (1 million
points per
second)
Measure
components of
1 to 30+ meters
Accuracy From 0.5 to 2
millimeters
Fast medium accuracy
measurements, robust,
portable!
23MEASUREMENTS SYSTEMS – LARGE VOLUME 3D SCANNERS
FARO FOCUS 3D AND SURPHASER
SURVICE METROLOGY - BEYOND MEASURE™
24SURPHASERS ON THE JOB
WING SECTION INSPECTION – 3D SCANNING WITH SURPHASER AND LASER TRACKER
SURVICE METROLOGY - BEYOND MEASURE™
25AIRCRAFT REVERSE ENGINEERING & SURFACE MODELING
Outer Mold Line Surface Mesh ModelTwin Otter Aircraft
Radar Signature Quality NURB Surface ModelOuter Mold Line Surface Mesh Model
SURVICE METROLOGY - BEYOND MEASURE™
Characteristics
Measurement type Noncontact.
Structured (White)
Light Scan
Measure
components of
1 cm to 5+ meters
Accuracy From 10 microns
Rapid, high accuracy point cloud
measurements.
Multiple fields of view.
Can integrate with
photogrammetry
26MEASUREMENT SYSTEMS – BRUECKMANN SCANNERS
Knight’s Helmet Scan Data
STRUCTURED LIGHT SCANNERS - BRUECKMANN
SURVICE METROLOGY - BEYOND MEASURE™
High-accuracy scans
performed by SURVICE
metrologists using the
Brueckmann OptoTOP HE
scanner enable the
inspection and production
of components and
assemblies to very tight
tolerances
27BRUECKMANN SCANNERS ON THE JOB
ROCKET MOTOR FUEL MIXER BLADE ASSEMBLY
SURVICE METROLOGY - BEYOND MEASURE™
28
Cinmar Discovery – Earliest
man made tool found in
America (22,000 years old)
SURVICE scan and 3D print
of ancient artifact
Equipment used: Brueckmann OptoCAT-HE | Software used: OptoCAT and PolyWorks
3D printed replica produced
by Applied Rapid
Technologies
28BRUECKMANN SCANNERS ON THE JOB
STRUCTURED LIGHT SCANNING + ARTIFACT = HISTORICAL FINDINGS
SURVICE METROLOGY - BEYOND MEASURE™
Characteristics
Measurement
type
Scan (1 million
points per
second)
Measure
components of
1 to 30+ meters
Accuracy From 1 to 2
millimeters
Fast medium accuracy
measurements, robust, very
portable!
29MEASUREMENT SYSTEMS: Portable 3D Imager
MANTISVISION F5
SURVICE METROLOGY - BEYOND MEASURE™ 30
• Large-volume scanning technology
• Portable, ruggedized
• IR structured-light scanner in
hand-held, ruggedized form factor
30MANTISVISION F5 ON THE JOB
VEHICLE SCANNING
SURVICE METROLOGY - BEYOND MEASURE™
31
• Ability to accurately capture 3D data
in cluttered and confined spaces
• Rapid data collection
• Minutes vs. hours
• Ease of use
• Post-processing can be done
remotely
31MANTISVISION F5 ON THE JOB
FACILITY SCANNING – BUILDING INFORMATION MODEL (BIM) – REPAIRS / REPLACEMENTS
SURVICE METROLOGY - BEYOND MEASURE™
32
• Rapid data collection & processing
• Scanned in 2 minutes
• 19,971,072 Points
• Processing 30 minutes
(Alignment & Surface Mesh)
32MANTISVISION ON THE JOB
SHIPBOARD SCANNING – SPACE CLAIMS / CONDITION MONITORING / REPAIRS / UPGRADES
SURVICE METROLOGY - BEYOND MEASURE™
• 320kV microfocus source
• 225kV ultrafocus source
• State-of-the-art Perkin Elmer
1621 detector panel
• 0.002mm - 0.5mm resolution
• Material and part size
dependents
COMMON USES:
• Composites/Combat
helmets
• Aluminum castings
• Plastics
33MEASUREMENT SYSTEMS: Xray Computed Tomography
XT H 320LC – 320KV XCT SYSTEM (VIA CHESAPEAKE TESTING)
SURVICE METROLOGY - BEYOND MEASURE™
• 450kV microfocus x-ray source
• 225kV ultrafocus x-ray source
• 37” scanning diameter
• CLDA linear array for 2D XCT
• 0.002mm - 0.5mm resolution
• Material and part size dependent
COMMON USES:
• Armor/Munitions
• Castings/Turbine blades
• Airfoils
• Batteries (Li-Ion, etc)
34MEASUREMENT SYSTEMS: Xray Computed Tomography
CUSTOM 225/450KV XCT SYSTEM (VIA CHESAPEAKE TESTING)
SURVICE METROLOGY - BEYOND MEASURE™
Industries and Applications
Precision
machining and
fabrication
-Cast, forged aluminum, steel,
titanium, etc., part inspections
-Crack, inclusion and void detection
-Turbine blade inspection
Advanced
Manufacturing
-Inspection of Additive Manufactured
parts
-Inspection of composites
Electrical and
Energy Storage
-PCB inspection and reverse
engineering
- Li-Ion Battery inspection
DoD/Test
Support
-Pre- and Post-Test 3D
measurements – helmets, armors
-Non-destructive failure analysis
-Technology Exploitation
35MEASUREMENT SYSTEMS: XCT Scanning and Digital Radiography
SURVICE METROLOGY - BEYOND MEASURE™
36REVERSE ENGINEERING: XCT to CAD
FEATURE-BASED CAD GEOMETRY FEATURE-BASED CAD FILES
Part is scanned using x-ray computed tomography
(XCT) then exported as point cloud and STL.
Feature-based cad geometry is built.
Feature-based cad files are exported into
end-user’s preferred CAD package
SURVICE METROLOGY - BEYOND MEASURE™
37PRINTED CIRCUIT BOARD (PCB) SCANNING
• QA/QC Inspection
• Reverse engineering / component
identification
• Forensics / failure analysis
• Non-destructive, multilayer board analysis
SURVICE METROLOGY - BEYOND MEASURE™
38CONTACT INFORMATION
SURVICE METROLOGY
Atlantic Coast Facility
4603A Compass Point Road
Belcamp, MD 21017
EMAIL:
WEB:
metrology.survice.com
SURVICE METROLOGY
Gulf Coast Facility
1819 Lewis Turner Blvd.
Fort Walton Beach, FL 32547
PHONE:
410-297-2378
PHONE:
850-362-6920