sustainability brochure 2012 - mohawk group brochure.pdf · statement on a corporate office wall....
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MOHAWKGROUP.COM | 800.554.6637
SUSTA SLT0003489
SUSTAINABILITY
By printing on Mohawk Options The Mohawk Group is preserving 41 trees, saving
17,617 gallons of wastewater flow, and conserving 29,376,000 BTUs energy.
SUSTAINABILITY THAT WORKS 1
Sustainability that works. It’s not just some mission statement on a corporate office wall. It’s a conviction that runs throughout The Mohawk Group and drives everything we do. You can see it in GreenWorks–our innovative set of sustainability strategies. GreenWorks not only casts our vision for a healthier world, but also provides our day-in, day-out playbook for positive, concrete action. It’s how we’re able to provide quality products and superior value for our customers while measurably reducing our impact on the planet, setting new standards for our industry, and improving the world we live in. That’s sustainability that works.
The Mohawk Group is a company of four commercial carpet brands and a hard surfaces brand, all working together to offer
an unmatched spectrum of products, services and solutions. We’re the commercial division of the world’s largest flooring
manufacturer and have installed literally hundreds of millions of yards of commercial flooring. No matter the size of your
floorcovering challenge, we have what it takes to meet your flooring needs.
Supporting company-wide sustainability goals, all our Mohawk Group facilities are managed through an ISO 14001 or other
environmental management system.
THAT WORKS
SUSTAINABILITY THAT WORKSSUSTAINABILITY THAT WORKS 32
To be real, sustainability initiatives must be truly viable, long-term, and third-party verified. Some can be small, simple steps. Others are enormous undertakings that involve major capital investment and significant cultural change. Either way, it’s about actions that result in a sustainability strategy that works for you, for our com-munity and for the planet we all enjoy.
ACTIONS, NOT JUST WORDS.WE’RE COMMITTED TO
Our commitment manifests itself in our continuous improvement of three crucial areas of our business:
OUR PROCESSESWe continue to shrink our manufacturing footprint–significantly
reducing the amount of resources we use while increasing our
recycling and reuse of waste. But we’re not stopping here.
We’re going after very aggressive reduction targets over the
next 8 years. Already, we’ve seen real progress towards our
2020 goals of 25% reduction of our intensities related to energy,
greenhouse gases, water, and waste-to-landfill. What are inten-
sities? They’re a measure of the amount of resources needed
to create our products. So far, our biggest improvements have
been in water and waste-to-landfill intensities–with impressive
decreases of nearly 9% and 7% respectively.
OUR PRODUCTSWe decided that sustainability must be built into every product
we make. So, we start at the very beginning of the product
lifecycle and look for innovative ways to make our designs
and our materials more sustainable. This can mean anything
from using post-consumer content...to making our products
more easily recyclable...to increasing their durability for greater
sustainable life. We then address environmental issues at every
subsequent stage of the product lifecycle.
OUR PEOPLESustainability is not just about the health of our planet. It’s also
about making life more livable for the people on it. So we’re
heavily invested in all kinds of social responsibility initiatives
involving health, safety, professional development, and com-
munity programs where we live and work.
SUSTAINABILITY THAT WORKS 5
OUR PROCESSES
If you’re serious about conserving water as a manufacturer, you have
to look at two things. First, how much water goes into your facility.
Then, what is the quality of the water leaving your facility as it re-enters
the environment. At Mohawk, we reduced our company-wide water
consumption by an average of more than 11% a year–every year since
2005. At the same time, we made major improvements in the quality
of wastewater released by our plants.
AWARD-WINNING INITIATIVES TO PRESERVE VIRGINIA’S JAMES RIVER
There’s a beautiful tributary along the James River by our Glasgow, VA facility.
It eventually flows into the Chesapeake Bay, and we’re making a huge splash with
our initiatives to protect this fragile watershed. Since nitrogen and phosphorus can
upset the balance of the water, our engineers have found ways to reduce nitrogen
emissions by more than 65% (since 2006) and reduce phosphorus levels by over
75%. To do this, we eliminated an entire step in our process and changed the way
we dye yarn. We also began requiring suppliers to identify the phosphorus and
nitrogen levels of everything they send to our plant. Now that we’ve proven the
value of these new best practices, other Mohawk facilities can take advantage of
them, too. Having engineered significant portions of the facility to be as environ-
mentally sensitive as possible, we’ve earned ISO 14001:2004 and ISO 9001:2000
certifications and even been awarded the Virginia Governor’s Environmental
Excellence Award (GEEA).
OUR GOAL: Reduce our total water use intensity by
25% by the year 2020 (as compared to 2008 levels).
SUSTAINABILITY THAT WORKS4
WATERCONSERVATION
Glasgow, VA Facility
Landrum, SC Facility
Dalton Facilities
Chatsworth, GA Facility
Lyerly, GA Facility
All other Mohawk facilities
SUSTAINABILITY THAT WORKSSUSTAINABILITY THAT WORKS 76
OUR AVERAGE YEARLY, GLOBAL REDUCTION IN WATER INTENSITY SINCE 2005.
11% OUR PROCESSES
2010 REDUCTION
NOW THAT’S INTENSE!
At Mohawk, you’ll hear us talking a lot about intensities. Water intensity. Energy intensity. Emissions intensity. That kind
of thing. Intensities are how factories measure the total amount of water (or energy or emissions) it takes to do the things
they do. We measure our intensities by the amount of resources needed to produce net sales. So how much water, energy,
and emissions does it take for us to create world-class carpet? Less and less.
WHERE DID ALL THE WATER GO? Look at our water usage in recent years, and you’ll see some dramatic reductions. How did we do it?
We’re continually upgrading to equipment and processes that use less water. For example, carpet dyeing
typically requires large amounts of water, so we made major changes to our operations. Instead of con-
tinuous dyeing (running carpet under a spray of dye), we switched to water-saving Beck dyeing (placing
the carpet in a vat of hot dye). Then, to save even more, we started using recycled water in the dyeing
process. At our Lyerly facility, where we Beck-dye SmartStrand® carpet, over 98% of the process uses 30%
recycled water (rinse water that is recaptured and reused in the dye cycle). That’s just one example. With
nylon fiber, our mills dye the yarn itself, not the whole carpet. To do this, we made a large capital invest-
ment in a single-end dyeing technology that reduced wet pickup (the amount of water absorbed by the
yarn) from 120% to 40%. We even use less water to wash the yarn after the dye is fixed.
REDUCTIONS IN WATER USE INTENSITYThe Mohawk Industries goal of reducing total water use intensity by 25% by
the year 2020 (as compared to 2008 levels) is ambitious, but doable–and we’re
already well on our way to achieving it.
9% 25%2020 REDUCTION GOAL
All 60 Mohawk manufacturing
plants contribute toward our
company wide goal of a 25%
total water reduction by 2020.
Commercial Plants
EASY ON THE EYES AND ON THE PLANET
In late 2011, we installed a new generation
printer at one of our Dalton, GA mills that lets
us create visually stunning carpet while using
fewer natural resources. Our new Spectronics
25X printer produces broadloom carpet patterns
with an unprecedented level of detail and rich
color. This high-resolution printer features
1280 jets per color (compared to 448 jets in
our previous printer). The results are beautiful,
but its resource usage is eye-catching, too. It’s
efficient design and much faster speeds mean
more throughput and less energy consumption.
Our goals with the new Spectronics 25X printer
are to reduce electricity usage by up to 10%,
steam usage by up to 20%, and water usage
by up to 30%.
OUR GOAL: Reduce our total
energy and greenhouse gas
emission intensities 25% by
the year 2020 (as compared
to 2009 levels).
SUSTAINABILITY THAT WORKS 9
OUR PROCESSES
SUSTAINABILITY THAT WORKS8
It’s a lesson in less: we’re continually finding ways to do more
with less electricity, natural gas, and fuels while also reducing our
greenhouse gas emissions. How do we achieve such reductions?
The key to our success is that we attack our energy consumption
from so many different angles. Instead of just relying on a few big
initiatives to reduce consumption, we look at absolutely everything.
We’ve uncovered countless small changes throughout our operations that translate
to major energy savings. Our commitment to Kaizen–continuous improvement–
is a multi-faceted approach that includes energy assessments, company surveys,
automated reporting systems, Energy Treasure Hunts, and more. And, it’s not just
about what happens inside our mills. We look at energy usage in areas such as
warehousing and distribution, too. This means everything from using natural gas
powered trucks…to installing solar panels on the roof of our West Coast distribu-
tion facility (capable of harnessing enough energy to power approximately 2,000
average-sized homes). For a manufacturer of our size, all these different efforts
quickly add up to a greener world.
ENERGY& EMISSION REDUCTIONS
SUSTAINABILITY THAT WORKSSUSTAINABILITY THAT WORKS 1110
OUR PROCESSES
1.49To achieve significant, ongoing reductions in energy and emissions,
we have taken a three-pronged approach: (1) get every employee
involved in the effort; (2) make the most of current best practices and
proven solutions; and (3) quickly capitalize on new innovations.
GETTING EVERYONE INVOLVED At Mohawk, sustainability is everyone’s responsibility. That’s
why we hold Kaizen events that call on everyone who works
with a particular process to come up with new ideas for im-
proving that process. We even go on “Energy Treasure Hunts”
when a plant is shut down, identifying areas where we may
be losing, leaking, or wasting energy. Where is a light on that
shouldn’t be, or is a motor running unnecessarily? When you’re
the largest floor covering manufacturer in the world, something
as simple as raising employee awareness to turn off lights can
lead to major reductions in energy consumption.
OUR EFFORTS INCLUDE: Kaizen for continuous improvements in energy usage
Leak detection to help eliminate losses in compressed
air and water
Lighting replacements with energy efficient alternatives
Energy Usage Assessments and Energy Treasure Hunts
LEVERAGING PROVEN SOLUTIONS These are the manufacturing equipment upgrades and process
improvements that enable us to produce more product with
less energy and emissions. For example, compressed air is
actually one of the biggest resources we use in our plants. By
adding a variable frequency drive to an air compressor, we get
more control over its energy usage. With a significant portion
of our electricity usage tied to producing compressed air, this
is a big savings opportunity.
OUR EFFORTS INCLUDE: Direct contact water heaters to reduce energy usage
Air compressor upgrades and efficiency improvements
Boiler upgrades and efficiency improvements
Steam trap upgrades and efficiencies
Natural gas production and burner improvements
Adjusting plant operating hours to use off-peak power
PIONEERING NEW INNOVATIONS At our Summerville, GA plant, we turn over 3 billion plastic (PET)
bottles a year into carpet fiber and also recycle bottle caps.
It’s a remarkable sustainability story. But we’re taking it further
with innovations such as our new heat exchangers that are
designed to reduce natural gas usage (and the resulting green-
house gas emissions) in our recycling and extrusion processes.
By recapturing 100% of the hot water used in these processes
and recirculating it in our wash lines and boiler, we’re lowering
consumption of natural gas. We’ve reduced steam (and there-
fore gas) usage even more by totally enclosing our wash lines
with hydraulic lids that stay closed to prevent any of the steam
from escaping.
OUR EFFORTS INCLUDE: Use of alternative energy sources such as biofuels
Heat exchangers to reduce natural gas usage and emissions
Heat recovery processes that save energy
Capturing the sun’s energy through solar panels at our
Fontana distribution and warehousing facility
Greener, cleaner natural gas trucks
EMPLOYEE ENGAGEMENT INITIATIVES
BEST PRACTICES INITIATIVES
TECHNOLOGY INITIATIVES
MILLION LBS.
OUR 2010 GLOBAL REDUCTION IN GREENHOUSE GAS INTENSITY. THIS IS EQUIVALENT TO REMOVING 20,588 CARS FROM OUR HIGHWAYS.
SUSTAINABILITY THAT WORKSSUSTAINABILITY THAT WORKS 1312
We’re making incredible progress in diverting carpet waste away
from landfills. One of our most exciting efforts is The Mohawk Group
ReCover program. ReCover diverts millions of pounds of commercial
carpet each year from landfills. And, because we’re willing to reclaim
carpet from anyone anywhere, we’re even keeping our competitor’s
carpets out of landfills.
Participants in our ReCover program range from a major national
retailer…to a world-leading financial institution…to one of the largest
movie theater chains in North America. We’re recovering carpet from
colleges, corporate headquarters, military bases, courts, government
offices, and more. Our relationship with Delta Air Lines means that
we’re even reclaiming old carpet from the planes you fly in.
WE CAN RECOVER YOUR OLD COMMERCIAL CARPET, TOO
All you have to do is call and notify us of your need. We’ll give you
a quote, help schedule transport, and make sure none of it ends up
in a landfill. It’s that easy. We handle all of the logistics for you.
For more information call 877-3RE-CYCL (877-373-2925).
WASTEDIVERSION
OUR PROCESSES
RECOVER & DELTA TEAM UP TO DIVERT
NEARLY HALF A MILLION POUNDS OF
CARPET FROM LANDFILLS
Delta Air Lines is no small consumer of carpet–
using more than 50,000 square yards every year.
And now, we’re helping them give that carpet
a more sustainable future. With our help, Delta
has become the first airline to develop a strategy
for diverting old aircraft carpet away from land-
fills. The results have been impressive.
From 2008-2011, our ReCover program has
helped Delta keep 440,520 pounds of carpet
out of landfills. Delta now has a dedicated
onsite trailer for their old carpet. We regularly
collect the carpet and take it to be used as an
alternative fuel resource–not only keeping it
out of landfills, but also helping reduce depen-
dence on coal. ReCover has given Delta a truly
end-to-end solution for diverting old carpet.
We provide the waste containers, coordinate
the shipping, and facilitate the waste diversion.
ReCover saves Delta money, while saving the
environment too.
OUR GOAL: Reduce our total
waste to landfill intensity 25%
by the year 2020 (as compared
to 2009 levels).
SUSTAINABILITY THAT WORKSSUSTAINABILITY THAT WORKS 1514
At Mohawk, we’re committed to keeping America beautiful. And this
commitment is clearly evident in the amount of waste we divert from
landfills every year: over 9,000 tons per year that include nylon, PET,
cardboard, paper products, plastics, and metals. We’re not only keep-
ing our own waste out of landfills, but also purchasing waste to use
in our manufacturing processes.
OUR PROCESSES
IN OUR 2010 GLOBAL WASTE TO LANDFILL INTENSITY.
OVER 9,000 TONS OF MOHAWK GROUP MANUFACTURING WASTE IS DIVERTED FROM LANDFILLS EVERY YEAR.
9,000 TONS IS EQUIVALENT TO 40 STATUES OF LIBERTY
REDUCTION7%
THE STATUE OF LIBERTY
WEIGHS 225 TONS
EVERSTRAND FIBER
Every year, we purchase approximately
3 billion recycled PET soda bottles to
create EverStrand fiber. This is roughly
20% of the bottles recycled in the US.
It takes an average of 40 bottles to
make one square yard of EverStrand.
Our ReCover program diverts millions of pounds of old
carpet every year, and a portion of it is then purchased by
our GreenWorks recycling facility. How does it work? First,
ReCover facilitates the collection and transportation of old
carpet (1). Then, the carpet arrives at one of our ReCover
partner recycling centers (2). There, the carpet is converted
into post-consumer fiber bales (3) while some of the carpet
waste is sold to be used as an alternative fuel source. Next,
our GreenWorks facility (4) purchases these recycled fiber
bales and turns them into engineered Nylon 6 and Nylon 6,6
resin pellets (5). Finally, the pellets are purchased and used
to manufacture auto parts (6). It’s sustainability at its best.
DOOR MATS
We buy 23 million pounds of recycled
crumb rubber annually. That’s the
equivalent of 1.15 million tires every
year. We take these recycled tires
and create beautiful new door mats.
Welcome home, Sustainability.
CARPET BACKING
We recycle 1.7 million pounds of bottle
caps per year. These recycled caps are
turned into durable carpet backing used
in select Mohawk modular carpet tiles.
WE PURCHASE 20 TIMES MORE RECYCLED MATERIAL ON AN ANNUAL BASIS THAN WE SEND TO LANDFILLS.
RECOVER PROGRAM AND OUR GREENWORKS FACILITY
1.15 MILLION RUBBER TIRES1.15 MILLION RUBBER TIRES
1.7 MILLION LBS.BOTTLE CAPS
1.7 MILLION LBS.BOTTLE CAPS
3 BILLION PET BOTTLES3 BILLION
PET BOTTLES1.15 MILLION RUBBER TIRES
1.7 MILLION LBS.BOTTLE CAPS
3 BILLION PET BOTTLES
SUSTAINABILITY THAT WORKSSUSTAINABILITY THAT WORKS 1716
When carpet looks great–and maintains its natural good looks longer–
then less carpet is being removed, transported, and replaced. That’s
a huge bonus for the environment. So one of the most important
things we do to promote sustainability is make beautiful carpet and
make it last longer. Our high performance fibers and quality construc-
tions extend the natural life of every carpet we produce. Breakthrough
technologies in stain and soil resistance–some engineered into the
fiber itself–keep Mohawk floor coverings looking newer, enhance
their durability, and make them easier and less costly to maintain.
IT’S MORE THAN MEETS THE EYES
If you could see what goes into our products, you would discover a world of new
innovations...from the world’s first renewably sourced fiber…to design and manu-
facturing breakthroughs that enable us to use more recycled and recyclable materi-
als in our products. In fact, we’re even using less materials overall to make our
products. It’s just another way that we’re making our planet a more beautiful place.
BEAUTIFULSUSTAINABILITY MADE
OUR PRODUCTS
Karastan: Knotted Weave, Harmonic Vibe, Plateau II | Lees: Shirt, Truth in Color Bigelow: Made to Move, Telfair Square | Merit: Event
NREL RESEARCH SUPPORT FACILITY:
A TESTAMENT TO OUR PRODUCTS
When the National Renewable Energy Laboratory
(NREL)–part of the U.S. Department of Energy–
set out to develop a new Research Support
Facility in Golden, CO, their goal was to design
“the most energy-efficient building in the world.”
The recently completed 222,000 square foot
facility is a glowing example of energy-efficient
construction and renewable energy technologies.
It’s certified LEED® Platinum–thanks in part to its
30,000 square feet of Mohawk carpet. Creating
a safe, healthy work environment– including
healthy indoor air quality–was a key priority,
so the project’s architects turned to Mohawk
modular carpet with thermoplastic backing.
Our carpet met their environmental goals with
100% non-PVC construction, low-to-no VOCs,
and 25% pre-consumer and 10% post-consumer
recycled content. As beautiful as it is sustainable,
the new NREL facility employs various colorways
of Mohawk carpet to define space throughout
the building’s open floor plan. Mohawk is proud
to have played a role in helping NREL meet the
highest environmental standards for its stunning
new facility.
SUSTAINABILITY THAT WORKS 19
OUR PRODUCTS
Many of our products
help contribute toward
LEED® certification.
When it comes to sustainable flooring choices, no one offers you more
than Mohawk. It’s not just that so many of our products are NSF-140
certified or that they help contribute toward LEED® credits, it’s that
they give you more options in everything from broadloom and modu-
lar…to woven, tufted, and hard surfaces. We also provide the support
and tools needed to help you make the best decisions for your design
and green certification goals. For example, with our online LEED®
PLUS Calculator™, you can search building products and calculate
LEED points and other environmental ratings in minutes, not weeks.
NSF 140 TELLS YOU OUR CARPET IS THIRD PARTY CERTIFIED
NSF 140 is the most comprehensive, rigorous environmental benchmark in the
flooring industry. At Mohawk, the majority of our carpets qualify for either NSF 140
Silver, Gold, or Platinum certification. Specific to carpet, NSF 140 offers objectively
verified, third-party certification of performance across multiple environmental
attribute areas. An essential element of this ANSI-approved sustainable carpet
standard is the Life Cycle Assessment (LCA). LCA examines the environmental
impact of a carpet across its entire lifespan and is a great way to improve the
environmental footprint.
The LEED® (Leadership in Energy and Environmental Design) Green Building Rating System is the nationally accepted benchmark for the design, construction, and operation of high performance green buildings.
LEED® is a registered trademark of the U.S. Green Building Council.
SPACESFLOORING FOR GREENER
SUSTAINABILITY THAT WORKS18
SUSTAINABILITY THAT WORKS 21SUSTAINABILITY THAT WORKS20
OUR PRODUCTS
FROM THE FIELD TO THE FLOOR
SmartStrand® carpet fiber with DuPont™
Sorona® is a world first in renewably sourced
polymers. The key ingredient in Sorona comes
from plant sources, meaning 37% of Sorona is
derived from renewable resources. Every seven
square yards of carpet made with this remark-
able fiber saves enough energy and resources
to equal one gallon of gasoline–that’s significant!
But you don’t have to sacrifice performance
by choosing such an environmentally friendly
product. SmartStrand actually outperforms
and outlasts competitive stain-resistant fibers.
That’s because its stain protection is engineered
into the fiber itself–not just added on top. This
stain protection simply cannot wear out or wear
off. As a result, carpets made with SmartStrand
don’t need to be replaced so often. And that’s
good news for the planet. Why? Because the
longer a carpet stays on the floor, the less im-
pact it makes on the environment–with fewer
removals and installations, less transport needs,
and less carpet waste.
A revolution in sustainability...
SmartStrand® is the first renewably
sourced fiber that requires 30%
less energy to produce while also
reducing CO2 emissions by 63%
as compared to nylon 6 fiber.
DuPont™ Sorona® contains 37% renewably sourced ingredients by weight.
The DuPont Oval Logo, DuPont™ and Sorona® are trademarks or registered
trademarks of E. I du Pont de Nemours and Company and are under license
to Mohawk.
Mohawk is a leader in sustainability because we lead in innovation.
SmartStrand, the first carpet ever made with renewable resources,
is an example of what happens when you’re committed to pioneering
new ways to protect the planet. For years, Mohawk innovations have
been turning post-consumer waste–such as PET soda bottles, rubber
tires, glass and other materials–into high performance flooring prod-
ucts. As we continue to surprise our industry with new innovations,
we’re focusing much of our effort on creating environmentally friendly
products with pre- and post-consumer materials and making more use
of renewable resources.
INNOVATIONROOTED IN
100%
When it comes to building sustainable
products, it’s all about doing more
with less. We’re delivering more per-
formance with less materials every
day. Through micro-engineering and
dematerialization, we’re able to reduce
the overall amount of carpet fiber used
in our carpets while maintaining the
same exceptional quality and aesthetic
appeal. We’re also leaders in woven
construction. Woven carpets have less
impact on the environment because
they use less fiber than other types
of construction. Because the fibers in
a woven carpet interlace, the carpet
requires fewer raw materials such as
latex and secondary backings. This
also means that less energy is needed
to manufacture woven carpets. What’s
more, woven carpets typically perform
300% longer–adding years to the life
of a carpet and making it a leader in
sustainable flooring.
The tiny fibers that make up our carpets
are one of the biggest ways we protect
the environment. How? We start by
using as much recycled content in
our fibers as possible– intercepting
materials headed for landfills. For
example, our 100% solution-dyed fiber,
ColorStrand, uses 25% pre-consumer
recycled content. We also use highly
renewable content to help reduce our
dependence on petroleum-based prod-
ucts. We do this with products such
as SmartStrand®, which is made with a
fiber that is 37% renewably sourced.
And we don’t stop with the materials
themselves; we also look at how the
fibers are manufactured. Our innovative
processes reduce the amount of energy
consumed by minimizing water, steam,
and fossil fuels. Finally, we design
for durability. By minimizing matting,
crushing, fading, and staining, we help
keep carpets on the floor longer and
out of the landfill.
As one of the world’s largest producers
of carpet backing, we’re taking every-
thing from shrink wrap to bottle caps
and turning it into backing. We divert
massive amounts of waste from land-
fills while minimizing our use of natural
resources. We have even begun recy-
cling other companies’ waste streams
in our production of backings. By con-
verting to bio-based renewable materi-
als, we have reduced our dependence
on petroleum by 10 million pounds
annually. Innovative Mohawk backings
include our patented Unibond Flex,
a product that uses our Advanced
Thermoset Co-Polymer made with 33%
post-consumer content. We’ve also
made some of our backings recyclable
so that they can be turned into new
backing. It all adds up to big benefits
for the planet.
We’re constantly pursuing more
sustainable adhesives. Our innovative
Permalink™ adhesive film makes it pos-
sible to install new carpet tile directly
on top of previous carpet–repurposing
old carpet as the pad for the new
carpet. Another innovation, Self Lock®,
means that installers no longer have to
spread adhesive during modular carpet
installation. Pre-applied to the back
of each tile, this releasable adhesive
reduces the environmental impact of
installation, improves air quality, and
creates a safer, cleaner work environ-
ment. Boasting zero VOCs, NuSpraylok
is our non-toxic, water-based adhesive
that requires 80% less adhesive per
application. It’s easily releasable, which
means easier reuse and recycling of
the flooring.
It’s no secret that the consumption
of petrochemicals and added waste
from carpet samples puts more strain
on the environment. That’s why we’ve
employed a host of new innovations to
reduce the footprint of carpet samples.
From our high definition digital sample
libraries and online design tools…to
increased use of digital simulations in
the design process…to our Samples
ReCover program that collects and re-
cycles carpet samples used by design-
ers…to our SMART Book samples that
reduce dependence on actual samples
by over 60% –we’re changing the way
the industry thinks about samples. The
shift towards more simulations also
means faster, smarter ways for specifi-
ers to work and create–a true win/win.
Our robust suite of online tools gives
specifiers greener and faster ways to
do their best work. Custom websites
let them explore color and pattern com-
binations without ever having to order
a tufted sample. Visualizer™ delivers
full access to our library of modular
carpeting images and lets designers
view them in any installation method,
in three different working environments.
Drag & Fly™ boasts over 25,000 high-
res modular carpet images–all color-
accurate, properly scaled, and ready
to drop into any commonly-used design
software. The design community can
instantly download images to visualize
their designs in their own 3D or CAD
environment. Finally, our LEED® PLUS
Calculator™ shows how the carpet
selections line up with a project’s green
rating goals.
SUSTAINABILITY THAT WORKSSUSTAINABILITY THAT WORKS 2322
OF OUR CARPET IS
CRI GREEN LABEL PLUS
CERTIFIED
300+ PRODUCTS ARE
NSF 140 CERTIFIED
500+ PRODUCTS WITH
RECYCLED CONTENT
OUR PRODUCTS
PRODUCTSWe believe innovation is the mother of sustainability. For too long, our
industry has relied on too many inefficient, unsustainable approaches
to manufacturing, delivering, and installing its products. In recent years,
many improvements have been made, but we’re showing our industry
how much more is possible. We earned the Greenstep Pinnacle Award–
Environmental Leader of the Year, the highest honor in Floor Covering
Weekly’s GreenStep program. And we’re committed to leading the way
for a more environmentally-responsible carpet industry. It begins with
building green innovations into every step of the product lifecycle.
Here are just a few examples.
INNOVATIVE & SUSTAINABLE
CONSTRUCTIONS FIBERS BACKINGS ADHESIVES SAMPLING ONLINE TOOLS
SUSTAINABILITY THAT WORKSSUSTAINABILITY THAT WORKS 2524
Since 2001, Mohawk has contributed over $4 million to Susan G. Komen
for the Cure®–the global leader in the fight against breast cancer. As a
proud member of the Komen Million Dollar Council, Mohawk donates
between $0.05 and $0.25 for every square yard of carpet purchased
through our Specify for a Cure® program. Our steadfast commitment
to this important cause includes a minimum guaranteed donation of
$150,000 annually.
OUR PEOPLE
SAVE A LIFEFor Mohawk, community responsibility reaches beyond our environ-
mental concerns–right to the people who live and work in our world.
Our partnership with Komen is a great example of this commitment.
THE BEST IDEAS GROW FROM THE GROUND UP
It all started when one of our sales executives saw a report about Komen Race for
the Cure® while he was at home watching TV. He was deeply moved by the cause
and felt that Komen would greatly benefit from the kind of support Mohawk could
bring. That’s when our relationship with Komen was born. It’s this kind of grassroots
energy that drives so many sustainability and community initiatives at Mohawk.
NATIONAL LEADERSHIP. LOCAL IMPACT
In one community, a cancer treatment center specified Mohawk carpet because
they wanted to see their carpet investment pay back in support of Komen. But
they had a special request. Could their Specify for a Cure® portion be donated
directly to the local Komen affiliate in their city? We said yes and found a way
to make it happen. Even though we partner with Komen at the national level, we
believe it’s important to have a local impact too–especially in a community where
our carpet goes.
SPECIFY FOR A CURE
Mohawk and Komen are standing together to win the
fight against breast cancer in every community.
SUSTAINABILITY THAT WORKSSUSTAINABILITY THAT WORKS 2726
OUR PEOPLE
Zero accidents. Zero incidents. Zero mishaps. That’s our
mission. And we’ve rolled out an innovative safety program
to help enable Mohawk facilities across the country meet
this goal. It’s all about creating a culture of prevention.
Everyone is responsible for being safe, all the time. The
results? From 2010 to 2011, our recordable incident rate
improved by 43%, and our lost time rate decreased by 11%.
Mohawk sponsors nearly a dozen Relays for Life in the com-
munities where we operate manufacturing facilities. These
24-hour, round-the-clock walk-a-thons raise funds for cancer
research and patient support. Mohawk employees organize
teams to participate in each event, and we’re typically the
largest corporate sponsor at each event. The Relays for Life
represent just one of many ways that Mohawk and our
people partner together for progress.
During every new hire orientation, new Mohawk employees
learn the essentials of our Greenworks™ program. They
learn about the core components where they can have an
immediate, direct impact: reducing waste (in production
or from personal use), reusing material (from scrap paper
to personal protective equipment), and recycling material
(paper, cardboard, aluminum, and plastic).
Each year, the Foundation awards grants to dozens of non-
profit organizations in the communities where we make our
products, with the goal of improving quality of life for our
people and their families. Hundreds of thousands of dollars
are donated every year to causes including early childhood
education, special needs children’s education and welfare,
health care, community building, domestic abuse prevention,
elder care, and arts and culture.
MISSION ZERO AMERICAN CANCER SOCIETY
For the past seven years, Mohawk has been ranked among
the top 125 training organizations by Training magazine and
in 2012 was a part of the elite top five category. This pres-
tigious ranking reflects our commitment to organizational
development–from the plant floor to the C-suite. We offer
training both online and in the classroom, and we’ve been
especially commended for our outstanding training on prod-
uct knowledge and customer needs. Through our training
efforts, we’ve created an environment where individuals
can grow and thrive–personally and professionally.
EMPLOYEE TRAINING
In a joint effort, Mohawk and our U.S. employees donated
more than $2.7 million to more than a dozen United Way
chapters in 2011, helping to improve lives in our local com-
munities. Mohawk is also the founding sponsor of the United
Way of Northwest Georgia’s Make a Difference Day initiative.
For the past eleven years, the third Saturday in October has
been dedicated to volunteerism–and Mohawk’s leadership
has resulted in more than 58,000 volunteer hours associated
with Make a Difference Day alone.
UNITED WAY
SUSTAINABILITY EDUCATION MOHAWK CARPET FOUNDATION
We’ve developed leading-edge health care initiatives for
employees and their family members. For example, we offer
on-site health care at no cost to employees, spouses, and
dependent children. It’s a powerful way to address the needs
of the 40% of our employees who do not have primary care
physicians. To make care and counseling more easily acces-
sible, we also provide on-site dental vans, mobile mammog-
raphy, and health care coaching. Comprehensive benefits
are offered to all employees working 20 or more hours per
week (hourly or salaried) who have been with us for at least
90 days.
HEALTH & WELLNESS
In July 2010, Hurricane Alex hit Monterrey, Mexico, and the
homes of almost 40 local Mohawk employees were lost or
severely damaged. To help them recover, more than 2,125
Mohawk employees donated approximately $124,000, and
the company added another $30,000. When tornadoes
ravaged northwest Georgia in April 2011, almost a dozen
employees lost their homes. That year, 761 employees
donated more than $47,000 directly to these employees.
The company added another $18,000, plus donations to local
Red Cross chapters. Employees also donated trailer loads of
bottled water, clothing, non-perishable foods, diapers, and
baby formula.
DISASTER RELIEF
CARINGFOR OUR COMMUNITIES
Inside the Mohawk community, we’re constantly doing things to make life
better through training, safety, and wellness initiatives. But we also realize
that our responsibilities extend far beyond our own walls into the larger
communities where we live and work. That’s why we’re involved in every-
thing from Komen to United Way to disaster relief. We even have our own
foundation that awards grants to non-profits in our communities.
$4.6 MILLIONIN PRODUCTS AND FUNDS WERE DONATED TO CHARITABLE INITIATIVES DURING 2011 BY MOHAWK INDUSTRIES AND OUR EMPLOYEES.
OVER
OUR WORKING COMMUNITY OUR LIVING COMMUNITY
Mohawk Options is FSC® Recycled 100% Post Consumer Waste, Green E Certified,
and Green Seal Certified.
SUSTAINABILITY THAT WORKS28
You’ve seen how we’re making sustainability work across every aspect
of our organization–from our processes…to our products…to our
people. As we continue to work towards a more sustainable world,
we hope that you will too. We encourage you to keep the environment
top of mind–whether you’re a designer, specifier, facilities manager,
architect, or anyone else involved in the design and care of spaces.
And remember, when you specify Mohawk, you’re doing something
good for the planet. Together we can make sustainability work.
SUSTAINABILITY THAT WORKS
| 1975 WEST OAK CIRCLE, MARIETTA, GA 30062 | MOHAWKGROUP.COM | 800.554.6637
WE WANT TO MAKE YOUR JOB EASIER AND MORE SUSTAINABLE
Whatever you need to make better-informed, sustainable flooring decisions, we’re
here to provide it. We can help you figure out the best solution for your particular
application, guiding you through all our different brands, carpet styles, colors,
backings and more. If you have questions or would like to discuss your projects
needs with us, please contact your local Mohawk Group account executive or
call us at 800.554.6637.
RECOVER CARPET RECYCLING PROGRAM
Each year, an estimated 6 billion pounds of carpet waste is sent to landfills across
North America. Our ReCover program helps reduce this waste by allowing customers
to dispose of their old carpet without having to send it to the landfill. If you would
like to recycle your carpet, just call us at 877-3RE-CYCL (877-373-2925).
© 2012 The Mohawk Group
Lees: Beautiful Abandon CollectionCharacter Lines, City Fragments, Vacant Beauty