sustainability in product design and manufacturing
TRANSCRIPT
![Page 1: SUSTAINABILITY IN PRODUCT DESIGN AND MANUFACTURING](https://reader031.vdocument.in/reader031/viewer/2022012011/613d1c2a736caf36b7596de4/html5/thumbnails/1.jpg)
Cavtat, 20 April 2009.
53. EOQ Congress
Katarina Gaži – PavelićPodravka d.d., Koprivnica, Croatia
SUSTAINABILITY IN PRODUCT
DESIGN AND MANUFACTURING
53rd EOQ CONGRESS
NEW SOCIETY FOR THE BRAVE OF HEART AND MIND
![Page 2: SUSTAINABILITY IN PRODUCT DESIGN AND MANUFACTURING](https://reader031.vdocument.in/reader031/viewer/2022012011/613d1c2a736caf36b7596de4/html5/thumbnails/2.jpg)
Cavtat, 20 April 2009.
53. EOQ Congress
Sustainability in Product Design and Manufacturing Katarina Gaži - Pavelić
Overview
• Introduction
• Production and consumption
• The sustainable alternative
• Conclusion
![Page 3: SUSTAINABILITY IN PRODUCT DESIGN AND MANUFACTURING](https://reader031.vdocument.in/reader031/viewer/2022012011/613d1c2a736caf36b7596de4/html5/thumbnails/3.jpg)
Introduction
3
![Page 4: SUSTAINABILITY IN PRODUCT DESIGN AND MANUFACTURING](https://reader031.vdocument.in/reader031/viewer/2022012011/613d1c2a736caf36b7596de4/html5/thumbnails/4.jpg)
Cavtat, 20 April 2009.
53. EOQ Congress
Sustainability in Product Design and Manufacturing Katarina Gaži - Pavelić
The Ant Design Example
• Safely and effectively handle their own material wastes and those of other species
• Grow and harvest their own food while nurturing the ecosystem of which they are a part
• Construct houses, farms, dumps, cemeteries, living quarters, and food-storage facilities from materials that can be truly recycled
• Create disinfectants and medicines that are healthy, safe, and biodegradable .
• Maintain soil health for the entire planet.
![Page 5: SUSTAINABILITY IN PRODUCT DESIGN AND MANUFACTURING](https://reader031.vdocument.in/reader031/viewer/2022012011/613d1c2a736caf36b7596de4/html5/thumbnails/5.jpg)
Cavtat, 20 April 2009.
53. EOQ Congress
Sustainability in Product Design and Manufacturing Katarina Gaži - Pavelić
Looking Ahead 100 years
How are we going to:
• stabilize the climate by reducing GHG emissions globally by more than 60%?
• meet basic needs for food, water, shelter, and energy of 9 billion people?
• reduce proportion of the world’s population living in dire poverty? ($2/day, 3 billion)
• achieve a low carbon economy? – from “take-make-waste” production cycle to “cradle-
to-cradle”?
• achieve a more peaceful, secure world?
5
![Page 6: SUSTAINABILITY IN PRODUCT DESIGN AND MANUFACTURING](https://reader031.vdocument.in/reader031/viewer/2022012011/613d1c2a736caf36b7596de4/html5/thumbnails/6.jpg)
Cavtat, 20 April 2009.
53. EOQ Congress
Sustainability in Product Design and Manufacturing Katarina Gaži - Pavelić
Green Revolution
“We need to deal with not only the way the
world produces food but the way it is
distributed, sold and consumed, and we
need a revolution that can boost yields by
working with rather than against nature.” *
*Achim Steiner, UN Under-Secretary-General and UNEP Executive Director
6
![Page 7: SUSTAINABILITY IN PRODUCT DESIGN AND MANUFACTURING](https://reader031.vdocument.in/reader031/viewer/2022012011/613d1c2a736caf36b7596de4/html5/thumbnails/7.jpg)
Cavtat, 20 April 2009.
53. EOQ Congress
Sustainability in Product Design and Manufacturing Katarina Gaži - Pavelić
Feeding the world
The the entire projected population
growth could be fed by a more
efficient production.
7
![Page 8: SUSTAINABILITY IN PRODUCT DESIGN AND MANUFACTURING](https://reader031.vdocument.in/reader031/viewer/2022012011/613d1c2a736caf36b7596de4/html5/thumbnails/8.jpg)
Cavtat, 20 April 2009.
53. EOQ Congress
Sustainability in Product Design and Manufacturing Katarina Gaži - Pavelić
Food crises
• More than the half of the food produced today is
either lost, wasted or discarded as a result of
inefficiency in the human-managed food chain.
• Food prices may increase by 30-50 % within
decades. *
* “The Environmental Food crises: Environment's role in averting future food crises” report
8
![Page 9: SUSTAINABILITY IN PRODUCT DESIGN AND MANUFACTURING](https://reader031.vdocument.in/reader031/viewer/2022012011/613d1c2a736caf36b7596de4/html5/thumbnails/9.jpg)
Production and consumption
9
![Page 10: SUSTAINABILITY IN PRODUCT DESIGN AND MANUFACTURING](https://reader031.vdocument.in/reader031/viewer/2022012011/613d1c2a736caf36b7596de4/html5/thumbnails/10.jpg)
Cavtat, 20 April 2009.
53. EOQ Congress
Sustainability in Product Design and Manufacturing Katarina Gaži - Pavelić
Current Production System
At each step in the production process:
• waste is generated
• significant quantities of fossil fuels are consumed (also in transporting raw materials and partially finished products).
• large quantities of water are consumed and contaminated
Current production demands that we:
• have to keep “going back to the well” to extract more and more raw material.
• have to keep finding new places to dump regular solid waste and the hazardous wastes generated by many production practices.
10
![Page 11: SUSTAINABILITY IN PRODUCT DESIGN AND MANUFACTURING](https://reader031.vdocument.in/reader031/viewer/2022012011/613d1c2a736caf36b7596de4/html5/thumbnails/11.jpg)
Cavtat, 20 April 2009.
53. EOQ Congress
Naziv prezentacije Katarina Gaži - Pavelić
Cradle To Grave Design
MakeTake
Landfill,
incineration
Raw materials
extraction and
synthesis
Manufacturing and
production, packaging,
distribution, selling, use
Waste
![Page 12: SUSTAINABILITY IN PRODUCT DESIGN AND MANUFACTURING](https://reader031.vdocument.in/reader031/viewer/2022012011/613d1c2a736caf36b7596de4/html5/thumbnails/12.jpg)
Cavtat, 20 April 2009.
53. EOQ Congress
Sustainability in Product Design and Manufacturing Katarina Gaži - Pavelić
Production and Consumption
• Concepts of production and consuption have
been disconnected for a long time
• Produce what can be used and reused
• Industry should mimic biology, where one
species' excrement is another's food
• Zero waste is the new (and somewhat utopian)
concept
![Page 13: SUSTAINABILITY IN PRODUCT DESIGN AND MANUFACTURING](https://reader031.vdocument.in/reader031/viewer/2022012011/613d1c2a736caf36b7596de4/html5/thumbnails/13.jpg)
The sustainable alternative
13
![Page 14: SUSTAINABILITY IN PRODUCT DESIGN AND MANUFACTURING](https://reader031.vdocument.in/reader031/viewer/2022012011/613d1c2a736caf36b7596de4/html5/thumbnails/14.jpg)
Cavtat, 20 April 2009.
53. EOQ Congress
Sustainability in Product Design and Manufacturing Katarina Gaži - Pavelić
What is the Alternative?
• Industrial Ecology
Designing an industrial system that operates like a
natural system.
• Product as Service
Products are not sold, their service is leased to the
customer/consumer.
• Cradle-to-Cradle/Design for Disassembly / Take-
Back Programs
Designing products that can be easily disassembled
after their useful life and most of the useful material
can be reused for new products.14
![Page 15: SUSTAINABILITY IN PRODUCT DESIGN AND MANUFACTURING](https://reader031.vdocument.in/reader031/viewer/2022012011/613d1c2a736caf36b7596de4/html5/thumbnails/15.jpg)
Cavtat, 20 April 2009.
53. EOQ Congress
Naziv prezentacije Katarina Gaži - Pavelić
Key Concepts for Today
The Life-cycle Concept
• Biological and the
technical nutrients
• Not cradle to grave, but
Cradle to Cradle
• Today
– We get rid of waste by
making it someone else
problem
![Page 16: SUSTAINABILITY IN PRODUCT DESIGN AND MANUFACTURING](https://reader031.vdocument.in/reader031/viewer/2022012011/613d1c2a736caf36b7596de4/html5/thumbnails/16.jpg)
Cavtat, 20 April 2009.
53. EOQ Congress
Naziv prezentacije Katarina Gaži - Pavelić
Sustainability in Product Design and
Manufacturing
16
Manufacturing
• Eco design
• Eco-Effectiveness
• Bio-Mimicry
Life Cycle Analysis
Impact of Design and
ManufacturingDesign
• Eco-Efficiency
• Lean
Manufacturing
• EH&S and EMS
– ISO 14001
![Page 17: SUSTAINABILITY IN PRODUCT DESIGN AND MANUFACTURING](https://reader031.vdocument.in/reader031/viewer/2022012011/613d1c2a736caf36b7596de4/html5/thumbnails/17.jpg)
Cavtat, 20 April 2009.
53. EOQ Congress
Sustainability in Product Design and Manufacturing Katarina Gaži - Pavelić
Basic C2C Concept
• Eco-efficiency: being less bad
The strategy for "sustainability" of minimizing
harm to natural systems by reducing the amount
of waste and pollution generated by human
activities.
• Eco-effectiveness: being good
C2C strategy for designing human industry that
is safe, profitable, and regenerative, producing
economic, ecological, and social value.
![Page 18: SUSTAINABILITY IN PRODUCT DESIGN AND MANUFACTURING](https://reader031.vdocument.in/reader031/viewer/2022012011/613d1c2a736caf36b7596de4/html5/thumbnails/18.jpg)
Cavtat, 20 April 2009.
53. EOQ Congress
Sustainability in Product Design and Manufacturing Katarina Gaži - Pavelić
LCA
• “Gate-to-gate” or “cradle-to-gate” = not true LCA
• “Cradle to grave” = traditional LCA
• “Cradle to cradle” = current/evolving LCA
Practical LCA
Full LCA Not LCA
![Page 19: SUSTAINABILITY IN PRODUCT DESIGN AND MANUFACTURING](https://reader031.vdocument.in/reader031/viewer/2022012011/613d1c2a736caf36b7596de4/html5/thumbnails/19.jpg)
Conclusion
19
![Page 20: SUSTAINABILITY IN PRODUCT DESIGN AND MANUFACTURING](https://reader031.vdocument.in/reader031/viewer/2022012011/613d1c2a736caf36b7596de4/html5/thumbnails/20.jpg)
Sustainability in Product Design and Manufacturing Katarina Gaži - Pavelić
New Design
• Design life cycles instead of products
• Design services instead of products
• Use a minimum of material
• Increase product life time
• Make the product recyclable
• Use recycled materials
• Natural materials may not be better
• Estimate the actual energy consumption
• Replace toxic and hazardous materials
20
![Page 21: SUSTAINABILITY IN PRODUCT DESIGN AND MANUFACTURING](https://reader031.vdocument.in/reader031/viewer/2022012011/613d1c2a736caf36b7596de4/html5/thumbnails/21.jpg)
Cavtat, 20 April 2009.
53. EOQ Congress
Sustainability in Product Design and Manufacturing Katarina Gaži - Pavelić
Positive Outcomes
• Products are perceived differently by both customers and businesses: focus is on the service, not the product itself
• Durability is the new mantra
• Designing for disassembly and reuse (modular design)
• Manufacturers adopt a more cyclic way of thinking about their production process.
![Page 22: SUSTAINABILITY IN PRODUCT DESIGN AND MANUFACTURING](https://reader031.vdocument.in/reader031/viewer/2022012011/613d1c2a736caf36b7596de4/html5/thumbnails/22.jpg)
Cavtat, 20 April 2009.
53. EOQ Congress
Sustainability in Product Design and Manufacturing Katarina Gaži - Pavelić
Positive Outcomes cont.
• Employment shift from extraction/disposal
industries to service, collection and re-processing
industries.
• Buildings (like trees) produce more energy than
they consume and purify their own waste water
• Transportation that improves the quality of life
while delivering goods and services
• A world of abundance, not one of limits, pollution,
and waste.
22
![Page 23: SUSTAINABILITY IN PRODUCT DESIGN AND MANUFACTURING](https://reader031.vdocument.in/reader031/viewer/2022012011/613d1c2a736caf36b7596de4/html5/thumbnails/23.jpg)
Katarina Gaži – PavelićPodravka d.d., Koprivnica, Croatia
HVALA NA PAŽNJI!
THANK YOU!
23
SUSTAINABILITY IN PRODUCT DESIGN AND
MANUFACTURING