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Sustainable Building 2010, Prague Sustainability of Polyurethane Thermal Insulation – Performance Assessment at building and component level in “low energy” buildings Shpresa Kotaji 30/06/2010 10/19 9

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Page 1: Sustainable Building 2010, Prague Sustainability of Polyurethane Thermal Insulation – Performance Assessment at building and component level in “low energy”

Sustainable Building 2010, Prague

Sustainability of Polyurethane Thermal Insulation – Performance Assessment at building and component level in “low energy” buildings

Shpresa Kotaji

30/06/2010

10/199

Page 2: Sustainable Building 2010, Prague Sustainability of Polyurethane Thermal Insulation – Performance Assessment at building and component level in “low energy”

2

Sustainable developmentEU’s 20-20-20 target

• By 2020: – 20 % decrease in energy consumption– 20 % reduction in greenhouse gas emissions– 20 % share of renewable

• Key drivers:– Environment: climate change mitigation– Economic: energy supply security– Social: job creation

Page 3: Sustainable Building 2010, Prague Sustainability of Polyurethane Thermal Insulation – Performance Assessment at building and component level in “low energy”

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Buildings Europe’s highest contribution potential

280

157297

332

Between 280,000 and 450,000 new jobs by 2020

Source: COM(2006)545 final, 2006

25%

28%23%

24%Residentialbuildings

Commercialbuildings

Manufacturingindustry

Transport

Energy consumption (Mtoe) 2005

Energy saving potential (%) 2020

Page 4: Sustainable Building 2010, Prague Sustainability of Polyurethane Thermal Insulation – Performance Assessment at building and component level in “low energy”

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Sustainable ConstructionThe crucial role of insulation

• Economic:– highest negative abatement costs

(savings of € 29 billion by 2015)– increases energy supply security

and keeps value chain in EU– short pay back periods and lower

energy bills• Environmental:

– highest CO2 savings potential

• Social:– Reduces fuel poverty and creates

jobs within the EU– Comfort, well-being Source: CEPS, Tackling Climate Change

Insulation

Page 5: Sustainable Building 2010, Prague Sustainability of Polyurethane Thermal Insulation – Performance Assessment at building and component level in “low energy”

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Insulation for environmental sustainabilityKey selection criteria

#1 Design building with low thermal conductivity to optimise energy and CO2

savings#2 Maintain thermal

performance overbuilding lifetime – reduce failure risks by using fit for purpose insulation and adequate detailing

#3 Assess life cycle environmental performance at building or building component level

Insulation critical design issues

Page 6: Sustainable Building 2010, Prague Sustainability of Polyurethane Thermal Insulation – Performance Assessment at building and component level in “low energy”

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PU-Europe study: LCA and LCC of low energy buildings

• Third party: BRE (UK Building Research Establishment)– Choose model house, insulation solution and construction materials from

BRE LCA and LCC databases– “simulate” designer approach

• 3 case studies– Case 1: whole new building at fixed u-values for pitched roof, cavity wall

and ground floor– Case 2: refurbishment of wall with internal lining at fixed thickness– Case 3: warm deck flat roof at fixed u-value

• 3 climate zones– Temperate Mediterranean– Temperate Oceanic– Cool Continental

• Heating energy source: natural gas

Page 7: Sustainable Building 2010, Prague Sustainability of Polyurethane Thermal Insulation – Performance Assessment at building and component level in “low energy”

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Building insulation - The basics

U =λ

dHeat loss rate

(W/m2.K)

Thermal conductivity

(W/m.K)

Thickness(m)

Two possible functional references can be used to compare insulation solutions:

– Same U-value

– Same insulation thickness (design constraints)

Standard house Low energy house

R =1

UThermal resistance

(m2.K/W)

Page 8: Sustainable Building 2010, Prague Sustainability of Polyurethane Thermal Insulation – Performance Assessment at building and component level in “low energy”

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Case study 1: Whole building

3-bedroom, 2-storey detached houseU-values: roof=0.13, wall=0.15, ground floor=0.18Fixed internal floor area of 52 m2 and fixed attic volume

Polyurethane (PU) Stone wool (SW) Glass wool (GW)

Page 9: Sustainable Building 2010, Prague Sustainability of Polyurethane Thermal Insulation – Performance Assessment at building and component level in “low energy”

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Case study 1: Whole buildingLCA Results - Normalised dataConstruction materials and insulation

Similar environmental performance for all insulation solutions

Environmental IndicatorsGWP global warming potential (kg CO2 eq)ODP ozone depletion potential (kg CFC11 eq)EP eutrophication potential (kg PO4)AP acidification potential (kg SO2 eq)POCP photochemical ozone creation potential (kg ethene eq)

0

1

2

3

4GWP

ODP

EPPOCP

AP

PU SW GW

Page 10: Sustainable Building 2010, Prague Sustainability of Polyurethane Thermal Insulation – Performance Assessment at building and component level in “low energy”

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Case study 1: Whole buildingLCA Results - Normalised dataEnergy use, Construction materials and insulation

Normalized to EU citizen

0 2 4 6 8 10 12

Energy use Cool continental

Energy use Temperate Oceanic

Energy use Temperate Mediterranean

Construction materials

Insulation materials

GWP

ODP

EP

POCP

AP

Insulation has limited impact on total building environmental performance

Construction materials dominate AP, POCP and EP impacts

Page 11: Sustainable Building 2010, Prague Sustainability of Polyurethane Thermal Insulation – Performance Assessment at building and component level in “low energy”

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Case study 1: Whole buildingLCC Results

Cavity wall SW and GW solutions 4% more costly: more external brick wall, longer wall ties and larger foundation

Pitched roof SW and GW solutions 20% more costly: deeper rafters and larger roof covering surface area

Note: the study excluded the cost of additional land unable to be utilised because of larger building footprints 0

20

40

60

80

100

Cavity wall total cost Pitched roof total cost

%

PU solution SW solution GW solution

PU solution more cost effective

Cumulative costs @3.5% discount rateTemperate oceanic climate

Page 12: Sustainable Building 2010, Prague Sustainability of Polyurethane Thermal Insulation – Performance Assessment at building and component level in “low energy”

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Case study 1: Whole houseConclusions

• LCA– All insulation solutions give similar environmental

performance– Insulation material has limited contribution to overall

building environmental performance– Energy use GWP dominates over material GWP

contribution– Construction material related AP, EP and POCP

dominate over energy AP, EP and POCP contribution

• LCC– PU solution lowest life cycle cost

Page 13: Sustainable Building 2010, Prague Sustainability of Polyurethane Thermal Insulation – Performance Assessment at building and component level in “low energy”

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Case study 2: Insulation of wall with internal lining

U-value U-value

Polyurethane (PU) 0.36 Stone wool (SW) 0.54

Expanded Polystyrene (EPS) 0.47 Glass wool (GW) 0.54

Insulation thickness:5 cm, wall surface: 134 m

Page 14: Sustainable Building 2010, Prague Sustainability of Polyurethane Thermal Insulation – Performance Assessment at building and component level in “low energy”

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Case study 2: Internal liningLCA Results - Normalised dataEnergy use, lining installation materials and insulation (temperate continental climate)

Similar environmental performance for all insulation solutions

Environmental IndicatorsGWP global warming potential (kg CO2 eq)ODP ozone depletion potential (kg CFC11 eq)EP eutrophication potential (kg PO4)AP acidification potential (kg SO2 eq)POCP photochemical ozone creation potential (kg ethene eq)

0

2

4

6

8

10

12GWP

ODP

EPPOCP

AP

PU SW GW EPS

Page 15: Sustainable Building 2010, Prague Sustainability of Polyurethane Thermal Insulation – Performance Assessment at building and component level in “low energy”

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GW solutionEnergy useInstallation materialInsulation

PU solutionEnergy useInstallation materialInsulation

SW solutionEnergy use Installation materialInsulation

EPS solutionEnergy useInstallation materialInsulation

Case study 2: Internal liningLCA Results expressed as normalised dataAnalysis of energy and material contributionExample temperate oceanic climate

0 2 4 6 8 10 12

GWP

ODP

EP

POCP

AP

Page 16: Sustainable Building 2010, Prague Sustainability of Polyurethane Thermal Insulation – Performance Assessment at building and component level in “low energy”

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Case study 2: Internal liningLCA Results expressed as characterized dataAnalysis of energy and material contributionCharacterized data (relative to maximum value in each impact category)Example temperate oceanic climate

GW solutionEnergy useInstallation materialInsulation

PU solutionEnergy useInstallation materialInsulation

SW solutionEnergy use Installation materialInsulation

EPS solutionEnergy useInstallation materialInsulation

The greater energy saving achieved with PU offsets the higher environmental impacts of the PU material itself

0 20 40 60 80 100

GWP

ODP

EP

POCP

AP

80 100

POCP

Page 17: Sustainable Building 2010, Prague Sustainability of Polyurethane Thermal Insulation – Performance Assessment at building and component level in “low energy”

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Case study 2: Internal liningLCC Results

0

5000

10000

15000

20000

25000

30000

35000

0 10 20 30 40 50 60

years

PU SW GW EPSXY (Scatter) 5 XY (Scatter) 6 XY (Scatter) 7 XY (Scatter) 8

Temperate oceanic

Cool continental

PU solution most cost effective

Cumulative costs @3.5% discount rate

Page 18: Sustainable Building 2010, Prague Sustainability of Polyurethane Thermal Insulation – Performance Assessment at building and component level in “low energy”

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Case study 2: Internal liningConclusions

• LCA– All insulation solutions give similar environmental

performance– The greater energy saving achieved with PU offsets the

higher impacts of the PU material itself for all impact indicators

• LCC– PU solution has the lowest life cycle cost

Page 19: Sustainable Building 2010, Prague Sustainability of Polyurethane Thermal Insulation – Performance Assessment at building and component level in “low energy”

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Case study 3: Warm deck flat roof

Polyurethane (PU) Stone wool (SW)Expanded

Polystyrene (EPS)

U-value = 0.15 W/m2K

Page 20: Sustainable Building 2010, Prague Sustainability of Polyurethane Thermal Insulation – Performance Assessment at building and component level in “low energy”

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Case study 3 – Flat roofLCA Results - Normalised dataRoof material and insulation

Insulation PU EPS SW

Density kg/m3 32 30 130

Lambda 0.023 0.034 0.038

Thickness mm 150 220 255

Roof surface m2 64 64 64

Weight kg 307 422 2121

PU solution has low GWP, POCP and AP

0

0.2

0.4

0.6

0.8GWP

ODP

EPPOCP

AP

PU SW EPS

Page 21: Sustainable Building 2010, Prague Sustainability of Polyurethane Thermal Insulation – Performance Assessment at building and component level in “low energy”

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Case study 3 – Flat roofLCC results

0102030405060708090

100

PU solution SW solution EPS solution

PU solution more cost effective

Cumulative costs @3.5% discount rate, 50 years)

Page 22: Sustainable Building 2010, Prague Sustainability of Polyurethane Thermal Insulation – Performance Assessment at building and component level in “low energy”

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Case study 3: Flat roofConclusions

• LCA– Where specific mechanical properties need to be

achieved, the use of polyurethane, with its low density and low thickness brings environmental performance improvement

• LCC– PU solution has the lowest life cycle cost

Page 23: Sustainable Building 2010, Prague Sustainability of Polyurethane Thermal Insulation – Performance Assessment at building and component level in “low energy”

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Overall conclusions

• Insulation is a key contributor to sustainable construction

• Insulation material selection cannot be disconnected from the specific building context

• The choice of the insulation materials has limited impact on the overall building environmental footprint

• There is not sufficient publicly available LCA data on “natural” plant or animal derived insulation materials to perform meaningful LCA comparisons

• Insulation density and thermal conductivity are critical properties to consider in LCA and LCC assessment since they define the material intensity and knock-on effects on the building structure and footprint, hence the overall building performance

• Where specific mechanical properties need to be achieved, such as in a flat roof, the use of polyurethane can bring both environmental performance improvement and cost benefits

• From a life cycle cost perspective, PU is a logical choice to consider in low energy buildings

Page 24: Sustainable Building 2010, Prague Sustainability of Polyurethane Thermal Insulation – Performance Assessment at building and component level in “low energy”

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Recommendations for choosing insulation for sustainability

1#Perform insulation choice based on the insulation ability to optimize efficiently the building thermal performance, especially where there are thickness constraints

2#Make sure the choice will provide adequate performance longevity by taking into account potential failure risks – for any type of insulant specify grades which are fit for the application, are moisture resistant, are dimensionally stable, will not slump or sag and will not be affected by adverse and extreme weather conditions

3#Assess cost performance over the life time for the whole component or building in order to take into account any hidden and additional costs related to the insulation specific installation requirements

4#Assess environmental performance at the building life cycle level

Page 25: Sustainable Building 2010, Prague Sustainability of Polyurethane Thermal Insulation – Performance Assessment at building and component level in “low energy”

Thank you for your attention

www.excellence-in-insulation.euwww.pu-europe.eu

[email protected]