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Page 1: Suzuki DT 5 (83)83).pdf9 10 11 41111-98512-024 BRACKET, clamp RH 41121-98513-024 BRACKET, Clamp LH 09100-10148 09160-10040 wAsm 09160-1m50 WEB BOLT 09159-10832 NJT 41221-93001 KMOB

DT 5 (1983)

Page 2: Suzuki DT 5 (83)83).pdf9 10 11 41111-98512-024 BRACKET, clamp RH 41121-98513-024 BRACKET, Clamp LH 09100-10148 09160-10040 wAsm 09160-1m50 WEB BOLT 09159-10832 NJT 41221-93001 KMOB

PREFACE

When it bemes necessary t o rep lace p a r t s on SUZLKI OUTBOARD MOTORS, always use WUKI GENUINE PPRTS which have passed a strict inspection which guarantees qua l i t y and performwce.

T N s p a r t s catalogue Covers the list of a l l s e rv i ce parts f o r SLJZUKI DT5 QD.

INSTRUCTTGNS FOR QUOTING THE CATALOGUE

1. DIbE34SIONS Dimensions of t h e p a r t s i n t h i s ca ta logus are indicated i n unit millimeters.

;

2. ABBREVIATIONS Abbreviations used i n t h i s catalogue a r e as follows:

AR : As required NT : Number of t e e t h ASSY : Assembly * OPT : Optional €.NO. I Engine nunber 0s : Over size F.No. : Frame nunber STD : Standard d : Diameter OF material T : Thickness I D : Ins ide diameter us : Under size OD : Outside diameter w : Width

4. fIDIF7ICATldN NOTICE A Darts bul lek in w i l l be sent t o you on a l l occasions when changes i n parts

occur, Including interchangeable mrJllfications between new parts and old ones.

5 , NOTE

5-1.

5-2.

5-3.

6.

- _ _ There are some d i f f e r e n t p a r t s from those o f production models among s p h ~ p a r t s for the atministrative reeesms and carmon use of than with other models.

In respect o f rhber hoses and v i n y l tubes, please be sure t o use them by cu t t i ng off according t o the l ength mentioned on p a r t s catalogue or what is ac tua l ly required on t h e vehicle.

Note t h a t t h e drawings on t h e illustsatim page are f o r ready reference of spare p a r t s nunbei', not t o be used as an assembly manual. When assembling, use ~sSUZUKI SERVICE MANUALm.

BEGINNING ENGINE NUMBER

DT5 QD : 0501-300001-

L : l ength LH : Left hend s i d e

S,L,UL,LL : Transom type

RH : Right hand s ide

301234- : From F.No.0501-301234 12 x 34 x 5.6 * * * * - * * - Figures i n the descr ip t ion colunn

I D OD T(or W,L)

-301234 : Up t o F.NO.0501-301234

show t h e dimensions of par ts . T T T 3. INNER PARTS O F ASSEMBLY

Par t s nm.ber t h a t have a period (.) mark i n f ron t of t he part descr ip t ion on a text page a r e separa te ly serviced p a r t s of t h e assembly.

D f 5 QD €3 - 1 - nr4 nn ~3 - 2 -

Page 3: Suzuki DT 5 (83)83).pdf9 10 11 41111-98512-024 BRACKET, clamp RH 41121-98513-024 BRACKET, Clamp LH 09100-10148 09160-10040 wAsm 09160-1m50 WEB BOLT 09159-10832 NJT 41221-93001 KMOB

1 c

FIG.l (B- 2) CYLINDER Q’TY

REMARdS REF.NO. PART NO. DESCRIPTION 1 09462-00074 SPARK PLUG (BP6HS) 2 2 14141-98502-024 COVER, exhaust 1 3 14151-98502 GASKET 1 4 01107-06208 BOLT 6 5 01107-06168 BOLT 1 6 08321-21068 LOCK WASHER 7 7 08322-21068 WASHER 7 8 11411-98500 HOUSING, upper oil seal 1 9 11413-98500 GASKET 1

10 02112-06168 XREW 4 11 09283-20006 O I L SEAt, upper crank shaft 1 12 33883-98101-02M STAY, high tensim cord 1 13 19151-9810Q02M RETAINER, startor 1

BALL, pivot 1 15 19172-98100 STOPPER, retainer 1 16 09320-05010 CUSHION, retainer stopper 1 17 02112-05128 SCREW 2 18 09l6&050& WASHER 2 19 09404-06413 CLAMP 1 23 01411-06558 STUD BOLT 1 21 11111-98502-02M CYLINDER kEAD J. 22 11141-98502 GASKET 1 23 01107-08358 BOLT 6 24 08321-21088 LOCK WASHER 6 25 m322-iioe8 W A S H 3 6 26 11301-98590-02M CYLIN)ER/CRAM<CASE ASSY 1 27 01107-06608 .BOLT 1 2 28 011G7-06508 .BOLT 2 2 29 01107-06308 .BOLT 3 4 30 09100-1)6038 .HILT 4 2 31 04215-09109 .DOWEL PIN 2

09119-06047 14

30

M5 QO

32 08321-21068 .LOCK wAsm 33 11400-98861 GASKET SET

10 1 .om

DT58D E3

Page 4: Suzuki DT 5 (83)83).pdf9 10 11 41111-98512-024 BRACKET, clamp RH 41121-98513-024 BRACKET, Clamp LH 09100-10148 09160-10040 wAsm 09160-1m50 WEB BOLT 09159-10832 NJT 41221-93001 KMOB

6-

- 1 4 9

10

1 7

14 & 7 '.

76

19

2 F I G S 2 (6- 3) CRMWT . Q'TY

REF.NO. PART NO. DESCRIPTION RENARKS

1-1 1-2 1-3 2-1 2-2 2-3 3 4

S 6 7 8 9 10 11 12 13 14 15 16 17 16 19 20 21

I

D T g D E3

12110-98500 PISTON (STD) 12110-98500-025 PISTON (OS:0.?5) 12110-98500-050 PISTON (OS:O.5) 12140-36232 RING SET, pis ton (STLID)

12140-36232-050 R I N G SET, piston (0S:O.S) 12140-985131-025 RING SET, piston (GS:0.25)

12151-02000 09381-l2001 09263-12015 12200-98501 12161-35000 09263-16016 12211-98300 12221-98500 12231-98500 12232-98501 12240-98501 08113-62040 0 9209-22004 09283-200315 09283-10003 11431-98501 11433-98500 09100-06020 09162-0m1

FIN C I R C L I P BEARING CRAldKSWFT ASSY

.ROD, connecting

.BWUIING

. PIN

. C R M H A F T , upper

.WHEEL, upper crankshaft

.WEEL, lower crankshaft

.CRANKSHAFT, lower

.BEARING

.OIL SEAL O I L SEAL O I L SEAL H3.lSING, lower oil s e a l GASKET, lower oil seal BOLT LOCK WASHER

2 2

2 2 2 2 2 4 2 1 2 2 2 1 1 1 1 3 1 1 1 1 1 2 2

OM OPT

OPT Om

DT5 QD

Page 5: Suzuki DT 5 (83)83).pdf9 10 11 41111-98512-024 BRACKET, clamp RH 41121-98513-024 BRACKET, Clamp LH 09100-10148 09160-10040 wAsm 09160-1m50 WEB BOLT 09159-10832 NJT 41221-93001 KMOB

11

3

. Q'7Y FIG.3 (R- 4) REED VAL&

REMARKS REF.NO. PART NO. D E S C R I P T I O N

1 2 3 4 5 6 7 8 9

10 11

V k V E PSSY, reed 13150-98500 13122-98501 GASKET 13111-98501-024 CASE

Ol517-06258 BOLT

08316-16068 N T U121-98500 WKET

01411-06258 STUD BOLT

1312598300 GASKET, carburetor 01421-06166 STW BOLT

08316-16068 NUT

014 11-06558 S W BOLT

1 1 1 3 2 1 2 1 1 2 1

4 DT5 QO

DTSD E3

Page 6: Suzuki DT 5 (83)83).pdf9 10 11 41111-98512-024 BRACKET, clamp RH 41121-98513-024 BRACKET, Clamp LH 09100-10148 09160-10040 wAsm 09160-1m50 WEB BOLT 09159-10832 NJT 41221-93001 KMOB

1 -

&d

- 5 1 11

P 4

4

. Q'TY FIG.4 (B- 5) CAREWETOR

REF.NO. PART NO. DESCRIPTION REPIARKS

1 2

3 4 5 6

7 8 9

10 11 12 13-1 13-2 13-3 14 15

13200-98522 09491-2(3010 13250-98310 13254-98300 13269-9a300 U267- 983 00 13268-96111 13251-98300 13343-98520 136% 983 00 09493-32004 1326a92910 09491-95Qo7 09491-90004 09491-21012 13631-93500 09305-04005

CAR&XTOR ASSY .JET, main (100) .FLOAT

.PIN, float

.SCREW, p i l o t air SCREW, throttle stop

.SPRING

.GASKET, float chamber

. GASKET

.BOLT

.JET, air

.SPRING JET, main (95) JET, main (90) JET, main (165) KNOB, starter BUSHING, starter k n b

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

OPT @K OPT

I

DT5QD E3

5

Page 7: Suzuki DT 5 (83)83).pdf9 10 11 41111-98512-024 BRACKET, clamp RH 41121-98513-024 BRACKET, Clamp LH 09100-10148 09160-10040 wAsm 09160-1m50 WEB BOLT 09159-10832 NJT 41221-93001 KMOB

. . I . .

... . .

5

Q'TV FIG.5 (B- 6) FUEL WP

REF. NO. ' PART NO. DESCRIPTION REflARKS

1 2 3 4 5 6 7 8

9 10 11 12 13 14

15 16

15100-98100 15170-98100 15251-98101 15251-98100 15252-98100 09343-05137 09343-05137 09343-05137 15410-98500 65720-98520 08310-22108 09401-09402 15311-98100 09400-13302

01517-06208 U05-98501

pLMP ASSY, fuel .oxAwm s€r .scBEw . .SCREW . . LOCK WASHER HOSE, fuel (punp/carburetor) HOSE, fue l (connector/filter) HOSE, fuel (filter/pmp) FILTER, fuel PLUG, fuel connector MJT

CLIP, fuel hose HOSE, v a c m CLAbtP, vacuun hose BOLT GUIDE, choke rod

1 1 4 I(

4 1 L:240 1 L:36

1 L:195

1 1 1 6 1 2 2 1

1'0

6

Page 8: Suzuki DT 5 (83)83).pdf9 10 11 41111-98512-024 BRACKET, clamp RH 41121-98513-024 BRACKET, Clamp LH 09100-10148 09160-10040 wAsm 09160-1m50 WEB BOLT 09159-10832 NJT 41221-93001 KMOB

7 I

20

l a 17

15

6 FIG.6 (8- 7 ) WATER f4MP . Q'TY

REF.NO. PART NO. DESCRIPTION REMARKS

1 . 2-1

2-2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

17563-98500 17561--98510 17561-98520 174 15985 00 09289-10002 09108-@6025 09140-06004 09162-06001 17411-98504 09420-03002 17461-98hO2 17471-98502 17472-98502 55130-98502 09289-10005 09202-04008 56132-98504. 09108-06032 09162-06001 08331-41309 0914&06004

G R M E T TUBE, water TEIE, water BUSHING O I L SEAL STUD BOLT MIT LOCK W A S E R CASE, water pump KEY IMPELLER PLATE GASKET MUSING, drive s h a f t .O IL SEAL WWEL PIN GASKET STUD BOLT LOCK WASHER

CIRCLIP NUT

1 1 StYW 1 L t Y W 1 1 4 4 4 1 1 1 1 1 1 S A t y p e 1 2 1 1 1 1 1

rrrm

D T S D E3

Page 9: Suzuki DT 5 (83)83).pdf9 10 11 41111-98512-024 BRACKET, clamp RH 41121-98513-024 BRACKET, Clamp LH 09100-10148 09160-10040 wAsm 09160-1m50 WEB BOLT 09159-10832 NJT 41221-93001 KMOB

1 -- 4

\\,

1 2 3 4

5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22

7

(Q'TY FIG.7 (C- 2) STARTER

REF.NO. ' PART NO. DESCRIPTION REPIARKS I

181OL3-98112-291 STARTER ASSY, recoil 1 18121-98100 18344-98100 18142-98300 1625598300 1825598301 18271-98100 19261-98100 18291-98102 18283-98101 18284-96100 18280-98101 18335-98100 18332-9aioo 18200-98100 ic3210-93001 09160-05010 014 2 1- 06 128 08316-26368 16630-98100 18642-98100 18650-98100

.REEL

. PIN

.SPRING, recoil

.BUSHING

. CIRCL I P

.SPRING, fr ic t ion

.PINION

.WIDER, cable

.SFRING, retum

.SPACER

.STOPPER

.WASHER

.BOLT

.GRIP m y , starter

. . U I P WASHER

STUD BOLT

rarr CABLE, inter lock d L D E R , cable - ARM, inter lock

5

DT5!Jfl D

1 1 1 2 1 ' 1 1 1 1 1 1 1 1 1 b 1 1 1 1 1 1

2 DT5 QD

Page 10: Suzuki DT 5 (83)83).pdf9 10 11 41111-98512-024 BRACKET, clamp RH 41121-98513-024 BRACKET, Clamp LH 09100-10148 09160-10040 wAsm 09160-1m50 WEB BOLT 09159-10832 NJT 41221-93001 KMOB

4

5

8 FIG.8 (C- 3) CLUTCH LEVER

Q'TY REF.NO. .PART NO. DESCRIPTION REMARKS

1 2 3 4 5 6 7 8 9 10-1 10-2 11 12-1 12-2 13 14 15 16 17 18 19 20 21 22 23 24 25 26

21110-98101-0% LEVER, Clutch 09260-10003 09440-07lX1 22511-99000 21210-98502 09280-09m3

09162-1)8003 09140--08003 09204-01001 23111-98510 23111-98520 (39305-066008 25111-98510 25111-98520 09128-06014 23311-SOU1 23321-9Mo1 09160-06015 09204-01m1 25222-93000 25211-98501 09280-06004 09280-16005 08212-06201 08310-flE)68 25311-93100 09139-135003 09168-86002

BALL, c l u t c h notch SPRING, clutch notch GREASE NIPPLE SHAn, c l u t c h lever 0 R I N G LOCK WASHER

PUT

COTTER PIN ROD, c l u t c h ROD, c lu t ch BUSHING, s h i f t i n g rod ROD, s h i f t i n g ROD, s h i f t i n g BOLT COWECTOR, c l u t c h rod 1 C O W C T O R , c l u t c h rod 2

WASm

COTTER PIN BOOT WIDE 0 RING 0 R I i G WASHER NJT

CAM, s h i f t i n g SCREW

WKET

1 1 1 1 1 2 1 1 2

1 S t Y p e 1 L t Y P

1 S t Y P 1 L t Y P

1

1 1 1 1 1 1 1 1 1 1 1 1 1 1

OT5 QD

m

DTsQo E3

Page 11: Suzuki DT 5 (83)83).pdf9 10 11 41111-98512-024 BRACKET, clamp RH 41121-98513-024 BRACKET, Clamp LH 09100-10148 09160-10040 wAsm 09160-1m50 WEB BOLT 09159-10832 NJT 41221-93001 KMOB

7

U

Lo

9 fIG.9 (C- 4 ) M O T T L E CONFIOL . Q'TY

REF.NO. PART NO. DESCRIPTION REFlARKS

67463-95200 COtSECTOR, star tor l i n k 1 2 C8310-11058 NUT 3 1

1 d

3 4 5 6 7 8 9 10 11 12

19171-98100 LINK, s t a t o r 09385-05004 CLIP 09163-05010 093& 050M 19111-98501 LIMK

19191-9810EMM LEVER

WASHER BUSHING

6322593200 BUSHING 19174-98500 SHAFT 63222- 93200 EIRUM 63,227-932m PIN

1 3 3 2 1 1 2 1 1 2

RI

DT5QD E3

c

Page 12: Suzuki DT 5 (83)83).pdf9 10 11 41111-98512-024 BRACKET, clamp RH 41121-98513-024 BRACKET, Clamp LH 09100-10148 09160-10040 wAsm 09160-1m50 WEB BOLT 09159-10832 NJT 41221-93001 KMOB

5

i

13

10 FIG.10 (C- 5) MACNET0

Q'TY REF.NO. PART NO. DESCRIPTION REMARKS

1 2 3 4 5 6 7 8 9 10 11 12 13

32101-98121 3214s 98110 02112-05258 08321-21058 32150-98101 02112-04108 08321-21048 32102-98112 08310-22128 08321-31128 08322-11128 68341-31039 M122-05128

STATER ASSY

.COIL my, i g n i t i o n

.SCREW

.LOCK WASHER

.SENSOR

.SCREW

.LOCK WASHER

ROTOR KIT

LOCK WASHER W I - w E i ? KEY

SCREW .

1 1 2 2 1 2 2 1 1 1 1 1 2

Page 13: Suzuki DT 5 (83)83).pdf9 10 11 41111-98512-024 BRACKET, clamp RH 41121-98513-024 BRACKET, Clamp LH 09100-10148 09160-10040 wAsm 09160-1m50 WEB BOLT 09159-10832 NJT 41221-93001 KMOB

11

. Q'TY FIG.11 (C- 6) ELECTRICAL

REF.NO. PART NO. D E S C R I P T I O N REMARUS

1 I

1 2 3 4 5 6 7 8 9 10 11

33510-22010 33541-93310 33542-98000 37800- 93 15 0 37801-98300 09404-06401 32900-98101 09111-06030 09180-06079 09404-06412 01107-06208

CAP, spark plug SEAL, spark plug SEAL, high tension cord SWITCH ASSY, engine stop LEAD, stop switch CLAMP, switch wire CDI UNIT & IGNITION COIL

BOLT, lower SPACER

CLAMP, lead wire BOLT, upper

2 2 2 1 1 1 1 1 1 1 1

-

DT5 QO

6

6

D T g D E3

Page 14: Suzuki DT 5 (83)83).pdf9 10 11 41111-98512-024 BRACKET, clamp RH 41121-98513-024 BRACKET, Clamp LH 09100-10148 09160-10040 wAsm 09160-1m50 WEB BOLT 09159-10832 NJT 41221-93001 KMOB

OT5 QD

4

13

12 FJ.G.12 (D- 2) CLAMP BRACKET

Q’TY REMARKS REF.NO. . PRRT NU. DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11

41111-98512-024 BRACKET, clamp RH 41121-98513-024 BRACKET, Clamp LH 09100-10148 09160-10040 wAsm 09160-1m50 WEB

BOLT

09159-10832 NJT 41221-93001 KMOB

0920203015 PIN 09300-12009 BUSHING 0920-12001 41311-98100 PLATE

PIN

12 09125-06mo SCREW 13 41213-98100 PLATE 14 41211-98501 mw 15 09205-05001 PIN 16 4l212-99000-02M W L E

1 1 1 1 2 1 1 1 1 1 1

1 6

=

DTsQo E3

2

Page 15: Suzuki DT 5 (83)83).pdf9 10 11 41111-98512-024 BRACKET, clamp RH 41121-98513-024 BRACKET, Clamp LH 09100-10148 09160-10040 wAsm 09160-1m50 WEB BOLT 09159-10832 NJT 41221-93001 KMOB

DT5 QO

f 25 I I I I I

I 1

I I I I I I

I I I

I I I I

1 2 3 4 5 6 7

8 9

l o 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

23

13 FIC.13 CD- 3) SWIVEL B W E T . Q'TY

REMARKS - R E E N O . PART NO. DESCRIPTION

rn

D T S D D

43113-98183-02M BRACKET, ~ ~ i v e l ' 43410-98101 MCUSTER, steering 43712-98502 PLATE 437l3-985EI PIECE 43711-98100 BUSHING 22511-?9000 C;RE&E NlPPLE 0910(3-06097 BOLT 09162-CWO1 LOCK w.I\sm 09100-060l5 WASHER (6.5xl3xl) 09440-mI.2 09119-om0 BOLO 43121-98101-02M COVER 43721-98503 BUSHWG (39200-08026 PIN 09204-01c#31 COTTER PIN

SPRING

45212-98500 SR?ING 45231-98501 ARM

45411-S8501-G"LI.i WCX, thr-t 45211-98502 SPRING, rack lever W139-05003 SCREW, sack lever 0930W8005 45110- 985 01 EVER, rack 45700-98Mo SHALLOW 'MIVE ASSY 45713-98501 .mK 09443-06038 .SFRING

BUSHING, sack lever

1 1 1 4

1 2 4 4 4 1 1 1 1 1 2 1 1 1 1 1 2 1 1 OFT 1 om 1 OFT

3

Page 16: Suzuki DT 5 (83)83).pdf9 10 11 41111-98512-024 BRACKET, clamp RH 41121-98513-024 BRACKET, Clamp LH 09100-10148 09160-10040 wAsm 09160-1m50 WEB BOLT 09159-10832 NJT 41221-93001 KMOB

34

1 2 3 4- 1 4-2 5 6 7 8 9

10 11 12 13

09108-08036 sra BOLT 09162-08003 LOCK WASm

09140-08003 bur 52110-9a5U-CQM IQUSING, drive shaft 521i0-98524-02M WUSUG, drive shaft

0920205001 .PIN 52113-98500 GASKET, dr ive shaft houslng

09160-08015 WASHER, 8x30 0910&05002 STUD BOLT 5211698500 GPSKET 52115-98500-02M COVER, clutch

09145-05001 MJT mo6-11006 SPACGt

09100-08112 BOLT

REF.NO. ' BART NO. DESCRIPTION REMARKS

2 6

2

1 S t Y W 1 L t Y P 1 1 4 4 2 1 1 2 2

4 I 7 1 12

DT5 QD

- D T N D E3

Page 17: Suzuki DT 5 (83)83).pdf9 10 11 41111-98512-024 BRACKET, clamp RH 41121-98513-024 BRACKET, Clamp LH 09100-10148 09160-10040 wAsm 09160-1m50 WEB BOLT 09159-10832 NJT 41221-93001 KMOB

1

15 FIG.15 (0- 5 ) I;EAR CASE . Q'TY

REF.NO. PART NO. DESCRIPTION REMARKS

1 55110-98502-OaM CASE, 1 2 09263-14010 BmmG, pinion 1 3 08113-60040 BEARING, gear 1 4 55320- 93 142 ZINC, prctect ian 1 5 09248-1UOO4 PUG, drain 3 6 09168-10022 GASKET 3 7 09100-08112 BOLT (8x301 4

LOCK W A S H 3 9 55112-9850&0B4 COVER, gear case side 1

4 8 09162-08C03

10 55114-98502 COVER, gear case lower . 1 ' 11 R3112-04109 SCREW 4 12 56110-98502-02M WUSING, bearing 1 13 09289-14002 .ox SEAL 1 14 08113-60040 .BEARING, reverse gear 1 15 09280-48003 0 RWG 1 16 09100-06020 BOLT 2 17 09162-06a#)1 LOCK WASHER 2 18 55300-95500 ZINC ASSY, protection 1 OPT

18

DT5 QD

.I

OTS@ E3

5

Page 18: Suzuki DT 5 (83)83).pdf9 10 11 41111-98512-024 BRACKET, clamp RH 41121-98513-024 BRACKET, Clamp LH 09100-10148 09160-10040 wAsm 09160-1m50 WEB BOLT 09159-10832 NJT 41221-93001 KMOB

, QTS QO

3

16 FIG.16 (0- 6) PAOPELLER

i

. Q’TY REF. NO. PART NO. DESCRIPTION RERARKS

1-1 58111-98722-011 1-2 58111-99722-01T 1-3 58U1-98502-01T 2 58120-98511 3 09202-05020

58130-98101 4 5 09204-03001

PP

DTsQD €3

RROELLER, 3~200x130 1 F500 ~ F E L ~ € R ~ 3 ~ x 1 5 0 1 P m

BSH, propeller 1 s m PI” I

1 F610 STD PROFELLER, 3x200x170

b u r 1 COTTER PIN 1

6

Page 19: Suzuki DT 5 (83)83).pdf9 10 11 41111-98512-024 BRACKET, clamp RH 41121-98513-024 BRACKET, Clamp LH 09100-10148 09160-10040 wAsm 09160-1m50 WEB BOLT 09159-10832 NJT 41221-93001 KMOB

1-2

4- 3-

S-

-7-

8 - 9 -

17 FIG.17 (D- 7) T R W E S M N

Q'TY REF.NO. PART NO. DESCRIPTION REMARKS

1 2 3 4 5 6 7 8

9- 1 9-2 9-3

10 11-1 11-2 11-3 12 13 14 15 16 17' 18 19 20 21 22 23

57110-98514 57110-98524 08331-31109 08211-10161 092262-10005 57116-98500 57117-98501 08211-10141 08221-10143 08221-10144 08221-10145 57311-98501 08221-20303 08221-20304 08221-20305 57510- 985 01 09160-12041 09181-12007 57631-98500 57632- 985 00 57600-98501 5762 1- 985 01 09209-04017 09440-05019 091€€)-14022 09181-14001 57520-98511

SHAFT, dr ive SWFT, d r i v e . CIRCLIP .TH?UST WfisI-1ER

.BEARING SPACER (L:156) .iWER RACE THRUST W E E R (T:1.0)

SHIM (T:0.2) SHIM (T:0.5) PIYION SHIM (T:O.l) SHIM (T:0.2) SHIM (T:0.5) GEAR THRUST WASHER (T:i.O) SHIM (T:8.5) ND, pu* PIN, push SHAFT, propeller .SHIFTER, c lu tch dog . PIN .SPRING THiUST WASHER (T:1.5) SHIM (T:0.5) GEAR, reverse

SHIM (T:o.~)

1 S t Y p e 1 L t Y P 2 2 1 1 1 1 1 2 1 1 1 4 2 1 1 1 1 1 1 1 1 1

0-1 0-1 1

11

DT5 OD

w

D T X D E3

Page 20: Suzuki DT 5 (83)83).pdf9 10 11 41111-98512-024 BRACKET, clamp RH 41121-98513-024 BRACKET, Clamp LH 09100-10148 09160-10040 wAsm 09160-1m50 WEB BOLT 09159-10832 NJT 41221-93001 KMOB

2 I 14

“i 3

?6

18 FIG.18 ( E - 2) WER COVER

. Q’TY REF-NO. PART NO. DESCRIPTION REMARKS

1 RUBBER 1

1 5 6 1 1

1 6llll-981132-MM COVER, engine lower

3 61113-98500 SEAL

4 0910O-cJ6aZO BOLT 5 09160-06015 WASHER 6 09250-08008 PLUG, i n t e r lock hole 7 09250-10001 8 39669-93502 CAP, socket

2 61112-98101

PLUG, r m m shaft hole 1 *

9 01107-86108 BOLT 1 W A S H 3 1

1 1 1

10 08322-21068 11 6181-38100 M#)K, lower cokr 12 09164-DO05 :W%ER, wave 13 09306-13002 BllSHING, hook lever 1.4 61633-96082-02M LEVER, hod< 1

16 o9aoo-ai2oo TOOL SET 1 1

15 61521-96000 H)LDER, shear pin

M5 QO

I

DTsQD E3

Page 21: Suzuki DT 5 (83)83).pdf9 10 11 41111-98512-024 BRACKET, clamp RH 41121-98513-024 BRACKET, Clamp LH 09100-10148 09160-10040 wAsm 09160-1m50 WEB BOLT 09159-10832 NJT 41221-93001 KMOB

7 I

5 I

19 FIG.19 (E- 3) ENGINE COVER . Q'TV

REF-NO. PART NO. DESCRIPTION WEMARUS

1 61401-9885&OZN C O W 3 SET, engine 3. 2 61422-98570 .EMBLEM, frcnt 3. 3 61441-98560 .WLEM, side 2

4 21131-96002 .MARK, C1UtLd-I shift 1 5 61 4 3 5 98570 PIBLEM, rear 1 6 61443-98570 DICGRL, si& RH 1 7 61453-98570 DICLRL, side LH 1 8 61457-93002 MARK, warning 1 9 61458.952Ul MARK, safety warning 1

6 - 7

m

D T a D E3

3

Page 22: Suzuki DT 5 (83)83).pdf9 10 11 41111-98512-024 BRACKET, clamp RH 41121-98513-024 BRACKET, Clamp LH 09100-10148 09160-10040 wAsm 09160-1m50 WEB BOLT 09159-10832 NJT 41221-93001 KMOB

20

5 Q’7Y FIG.20 (E- 4) W L E

REF.NO . ’ PART NO. DESCRIPYSON REHARKS

1 63113-98100-02M COVER, t i l l er handle 1 2 01421-08508 STW BOLT 1 3 01421-08606 STUD BOLT 1 4 08322-11068 WPSMR 2 5 08310-12088 NUT 2 6 6311598100 BLISHIMG 3. 3 09166-13008 W E E R ( 1 3 . 5 ~ 3 1 . 5 ~ 0 . 5 ) 1 8 09160-32004 WASHER ( 3 2 . 5 ~ 4 2 ~ 0 . 5 ) 1 9 63116-98100 BUSHING 1 10 63610-98100 CABLE B Y , throttle 1 11 632-93400 MARK, handle gr ip 1 12 G3111-93205-02M WIMLE, tiller 1 13 63225-93200 BUSHING 1 14 09440-12027 SPRING 1 15 8227-?3200 PIN 1 16 63223-93200 SfopPER, handle rod 1 17 09126-06004 SWEW 1 18 63210-93201 c;RIP, handle 1 19 63117-934013 PROTECTOR, stop switch wire 1 20 09163-06001 GICK WASHER 1 21 632220-98500 ROD, handle 1 22 63241-94300 ADJUSTER, grip 1 23 09100-06019 BOLT (6x16) 1 24 09160-06015 WEHER (6 ,5xUxl) 1 25 8300-94300 8AR ASSY, exterltion i OPT

Page 23: Suzuki DT 5 (83)83).pdf9 10 11 41111-98512-024 BRACKET, clamp RH 41121-98513-024 BRACKET, Clamp LH 09100-10148 09160-10040 wAsm 09160-1m50 WEB BOLT 09159-10832 NJT 41221-93001 KMOB

1

- 1

21

Q ' f Y F IG .21 (E- 5 ) NO- T W

REEND. . BART NO. DESCRIPTION WENARKS .

1 2 3 4. 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20

21 22 23 24 25 26 27

650OU-4%500 65510-98506 65561-!W 02 65871-93010 658!j0-98103 65853-93001 65854-933iK)l 65864-95200 65740-95500 65830-95500 02112-04108 02112-06168 OIZ 112-044 08 09168-060(32 (38322-21068 65880-98500 65830-93391 02112-05088 oem-zio5a 08325-21058 65700- 98506 65750-98505 65790-99702 65781-98500 89401-09402 6570&95271 65720-98590

T M SET, f d , 1% .CAP ASSY . . WXET .G&K€T .WE B Y . .CAP fuel gauge ..[3AsKET, fuel gauge . .FLOAT, fuel . .RUG, connector . . FILTER . .mBY

.SCREW

.!xRw

.WASHER

. wASm OUTLET ASSY . . FILVER .SCREW .LOCK wfim .y\IBsHER

HOSE, tank - con!Iector . s O m . W P , sgyeeze . CLIP .CLIP HCSE, fuel joint PLUG, fuel connector

1 4 U.S.[;AL.D.S WP.WL. 1 1 1 1 1 1 1 x 1 2 4 1 3 1 1 3. 1 1 1 1 1 1 3 1 1 OFT l o r n

O T W E3