Svetlana P. KozlovaSvetlana P. Kozlova““KP” Plant, LLC, Director generalKP” Plant, LLC, Director general

POLYMER CLUSTER OF SAINT-PETERSBURGPOLYMER CLUSTER OF SAINT-PETERSBURG

CREATION OF PROTOTYPING CENTERCREATION OF PROTOTYPING CENTER

International week 2010March, 8

Elements of innovation infrastructure of St. Elements of innovation infrastructure of St. PetersburgPetersburgFrom the presentation of the Governor of St. From the presentation of the Governor of St. Petersburg V.I.Matvienko Petersburg V.I.Matvienko

Net of scientific partners:Net of scientific partners:

•National research University of information technologies, mechanics and opticsNational research University of information technologies, mechanics and optics•Saint-Petersburg State universitySaint-Petersburg State university •Saint-Petersburg State polytechnic universitySaint-Petersburg State polytechnic university•Federal State unitary enterprise Central SRI of construction materials Federal State unitary enterprise Central SRI of construction materials “PROMETEY”“PROMETEY”•The Southern-German Center SKZ (Wurzburg)The Southern-German Center SKZ (Wurzburg)•Institution of the Russian Academy of Science “Physical and technical institute Institution of the Russian Academy of Science “Physical and technical institute named after A.P. Ioffe RAS”named after A.P. Ioffe RAS”•CJSC “SPA “Nanoteh-Severo-Zapad”CJSC “SPA “Nanoteh-Severo-Zapad”•Saint-Petersburg State University of communication linesSaint-Petersburg State University of communication lines•Federal State unitary enterprise scientific industrial corporation State optic Federal State unitary enterprise scientific industrial corporation State optic university named after S.I. Vavilovuniversity named after S.I. Vavilov•Saint-Petersburg State technological university (Technical University)Saint-Petersburg State technological university (Technical University)•Central scientific and technological institute named after A.N. Krylova – research Central scientific and technological institute named after A.N. Krylova – research center of naval architecture and naval techniquescenter of naval architecture and naval techniques•Central scientific and technological institute of materialsCentral scientific and technological institute of materials•OJSC “LENGIPROTRANSOJSC “LENGIPROTRANS•Scientific industrial corporation “Mehanobr-techniques”Scientific industrial corporation “Mehanobr-techniques”•CJSC “Transas Express”CJSC “Transas Express”•Saint-Petersburg regional recourses CenterSaint-Petersburg regional recourses Center •OJSC “Scientific and technological institute of railway transport ”OJSC “Scientific and technological institute of railway transport ”•OJSC “Scientific and technological and engineering institute of rolling OJSC “Scientific and technological and engineering institute of rolling equipment”equipment”•LLC “Institute of polymers” (Russia-Germany)LLC “Institute of polymers” (Russia-Germany)•LLC “Plastpolymer”LLC “Plastpolymer”•LLC “PKTI transstroy”LLC “PKTI transstroy”•RAS Institute of silicate chemistry named after I.V. GrebenshikovaRAS Institute of silicate chemistry named after I.V. Grebenshikova•Technical University of Munich (Germany)Technical University of Munich (Germany)•National Academy of science of the Belarus Republic “Joint Institute of National Academy of science of the Belarus Republic “Joint Institute of engineering”engineering”

On Novemder 2007 opening of Engineering Polymer Center took place. The Center is a joint project of OJSC “RZD”, SPbSU, LLC “Institute of polymers”, SKZ GmbH (Wurzburg, Germany)

The Russian-Germany “Institute of polymers” created within the program “Transform” realizes R&D on issues underlined by OJSC “RZD” along with Saint-Petersburg State University and the leading institutes of the city:

Sientific researches on technical requirments and standarts validation production – 5 works;

Items stend and actual testing – 5 works;

R&Ds with final pilot run production – 8 works;

As the result 14 patents were received

Package for isolating rail clinch type R65

Rail joint plow cleaner for ballast cleaner

Supporting roller of conveyer belts for ballast cleaner

Rubber-metal items:base plate of diesel,salient-block,base plate

Elements of noise and vibro safe

ОПЫТНЫЙ ШУМОЗАЩИТНЫЙ ЭКРАН НА СТАНЦИИ САБЛИНО

Technical items tailor made for OJSC “RZD” and SUE

“Metropolitan”

• Central Scientific and technological university named after A.N. Krulova – technical center for naval architecture and naval techniques

• Companies of Polymer cluster participating in experimental area creation for polymer items and the other polymer items within the Federal target program “Military-industrial complex development 2007-2010 of the Russian Federation till 2015” production that can be applied to hydraulic system, element for air purification, anti-frizzing systems and coverings

•Within the Program realization technologies of Bortnik Found were also applied

Technical items tailor made for CSTI named after A.N.

Krylova

Key parnersKey parners::•SPbSU ITMOSPbSU ITMO• Engineering and metal processing ClusterEngineering and metal processing Cluster•Optoelectronics ClusterOptoelectronics Cluster •Polymer ClusterPolymer Cluster

*Innovation project “Creation of the Prototyping Center of items *Innovation project “Creation of the Prototyping Center of items from composite materials and coatings application” won in the from composite materials and coatings application” won in the competition for the grant of the Government of St. Petersburg competition for the grant of the Government of St. Petersburg as the best innovation project-2010 for the Protocyping Center as the best innovation project-2010 for the Protocyping Center of St. Petersburg creationof St. Petersburg creation

International cooperation net International cooperation net and Center of prototyping and Center of prototyping

creationcreation

Photodiode items produced by Polymer cluster and CJSC “Svetlana-Photodiode items produced by Polymer cluster and CJSC “Svetlana-Optoelectronica” within the international cooperation netOptoelectronica” within the international cooperation net

SPbSU ITMO experience: Works integration on base of VPN- technologies

BACKGROUNDS FOR PROTOTYPING CENTERS AND INDUSTRIAL BACKGROUNDS FOR PROTOTYPING CENTERS AND INDUSTRIAL DESIGNING CENTERS CREATIONDESIGNING CENTERS CREATION

SPbSU and NP “Saint-Petersburg Association of enterprises for radio-electronics, instrumentation, communications and infotelecommunications” Agreement of small and medium enterprises working in the field

of medicine, instrumentation and biotechnologies “AsEcomedica”, innovation cluster of Saint-Petersburg of optoelectronics about Center of Prototyping creation

(November, 2009)

Center of Prototyping Center of Prototyping CreationCreation

Order of the Prototyping center creation (November 2009)

Partners of the Center:

FSUE “”CSTI named after A. N. Krylova LLC “Institute of polymers” CJSC “Svetlana-Optoelectronica” LLC “Engineering polymer Center” CJSC “Nevametallposuda” LLC ‘”TC Pribor “ LLC “SPC PILOT” LLC “Chudo-Yarmarka” LLC “BIC” LLC “Instrumental technologies” LLC “Glosis-Service” LLC “SBM-Universal”

Center of prototyping creationCenter of prototyping creation

Role of Prototyping Role of Prototyping CenterCenter

Present and future clients of the Center:

Work of the Prototyping Center is oriented to requirements:Work of the Prototyping Center is oriented to requirements:

- Small and medium innovation companies of Saint-Petersburg and North-West Federal district;

- Enterprises of clusters and associations

Center of prototyping creationCenter of prototyping creation

·   Methods of designing and production business processes re-engineering ·   Methods of designing and production business processes re-engineering in the sphere of instrumentation and engineering production in the sphere of instrumentation and engineering production   ·   Technologies of designing and production of high-tech products·   Technologies of designing and production of high-tech products  ·   Methods and tools of 3D items, technological and industrial processes ·   Methods and tools of 3D items, technological and industrial processes modelingmodeling  ·   Information technologies in provision of expanded and virtual ·   Information technologies in provision of expanded and virtual enterprisesenterprises  ·   Virtual modeling of technological processes of part cutting and ·   Virtual modeling of technological processes of part cutting and postprocessors elaboration for CNC machinespostprocessors elaboration for CNC machines  ·   Engineering analysis and virtual modeling of generation of geometry ·   Engineering analysis and virtual modeling of generation of geometry technological processestechnological processes  ·   Automatically designing and production of complicated generation of ·   Automatically designing and production of complicated generation of geometry jig and instrumentgeometry jig and instrument  ·   Engineering 3D-design in CAD systems of “Hi-End” level etc.·   Engineering 3D-design in CAD systems of “Hi-End” level etc.

Technologies of the CenterTechnologies of the Center

Center of prototyping Center of prototyping creationcreation

Forecasting periodForecasting period 2010-20162010-2016

Demand for, RURDemand for, RUR 57 692 57 692

SPb and the RF budget, RURSPb and the RF budget, RUR 32 000 32 000

Equity capital, RUREquity capital, RUR 25 692 25 692

Payback period Payback period 6,6 years6,6 years

DiscountingDiscounting 0,1966 0,1966

Discounting for budgetDiscounting for budget 0,1966 0,1966

Net present value (NPV), RURNet present value (NPV), RUR 65 091 65 091

NPV for budgetNPV for budget 17 558 17 558

Basic indexes of the projectBasic indexes of the project

№ Description of costs Cost rate inclusive of VAT, RUR

1 Lathe processing centerLathe processing center GT-200МА GT-200МА 3 170 2202 Processing centerProcessing center NSV66A NSV66A 5 032 500

3 MILLUTENSIL-MILLUTENSIL-TUSHIR-MOLDERTUSHIR-MOLDER BV 26Е BV 26Е with electric with electric 5 139 660

4 Electro erosive molderElectro erosive molder JM-430 NZ ZNC JM-430 NZ ZNC 1 205 760

5 Vertical milling machine with DRU Vertical milling machine with DRU ВМ127М ВМ127М 1 029 6606 Belt sawing machineBelt sawing machine PMS270/350SAD PMS270/350SAD 127 1207 Automatic molding machine BattenfeldAutomatic molding machine Battenfeld 1 000 0008 3D-printer Objet Eden 350v3D-printer Objet Eden 350v 6 452 9709 Equipment for silicone moldingEquipment for silicone molding 5 506 740

10 Staff development courses along with SPbSU ITMOStaff development courses along with SPbSU ITMO 635 600

11 Universal molding centerUniversal molding center 423 73011 Staff development courses along with HES SPbGUEFStaff development courses along with HES SPbGUEF 800 00013 Complex of technological processes equipmentComplex of technological processes equipment 726 04012 Buildings rentBuildings rent 750 000

TOTALTOTAL:: 32 000 000

Center of Center of prototyping prototyping

creationcreation

Staff assistanceStaff assistance::

Today staff assistance, staff development and internship organization for the project is based on cooperation with:

•Employment center of Vyborgskiy district of Saint-Petersburg,•Saint-Petersburg Regional Recourses Center (along with HES SPbSUEF, SPbSU ITMO, SPbSU).

The project team is participating in the international staff development programsstaff development programs:

•School of Business Engineering and Entrepreneurship, Saxion University of Applied Sciences, the Netherlands,•University of Orebru, Sweden,•Babson College, the USA (participation in educational program SC “RUSNANO” “Mobilizing of additional financing of venture capital investments in Hi-Tech projects”).

Center of prototyping creationCenter of prototyping creation

www.kp-plant.ruwww.kp-plant.ru

THANK YOU!THANK YOU!Svetlana P. KozlovaSvetlana P. Kozlova

““KP” Plant, Director generalKP” Plant, Director general