PARTS MANUALSLIMLINE RETROFIT PEDAL

ASSEMBLY WITH RESOLVER

Table of ContentsParts Manual

Table of Contents

Assembly Details Page 1Mounting - Overall Dimensions Page 2

Parts List

SW-A007R Slimline Retrofit Pedal Assembly - Resolver Page 3

CA-S0007R Triple Contact Assembly - Resolver Page 4

SW-S0002 LH Foot Pedal Assembly Page 5

CA-S0058 Timing Gear Assembly - Slimline Page 7

CA-S0059 Resolver Assembly - Slimline Page 8

CA-S0060 Resolver Gear Assembly Page 9

SW-S0007 Foot Pedal Shaft Assembly Page 10

CA-S0064 Slimline Gear Assembly Page 11

SW-S0008 Linkage Arm Assembly Page 12

SW-S0003 RH Foot Pedal Assembly Page 6

SW-S0010 Pedal Spring Return Assembly Page 13

SW-S0011 Linkage Assembly Page 14

SW-S0069 Contact Triple Row (MOD) Page 15

Slimline Retrofit Pedal Assembly - Resolver

Model Number:

Serial Number:

Date of Issue:

Page 1-15Parts Manual

Page 2-15Parts Manual

Mounting

Overall dimensions and mounting hole positions

170

110

440

272

116

320

ID Title Drawing # QTY.

B0015 M10x25 Countersunk Head Cap Screw 2B0024 M5x25 Socket Head Cap Screw 2

CA-B0015 OIL SEAL 28x22x4 2CA-B0046 M6x16 Socket Head Cap Screw 11

CA-B0049 3 Dia x 16 Dowell Pin 2CA-B0050 M4x8 Socket Head Cap Screw 4

CA-B0061 M4 SPRING LOCK WASHER 4

CA-C0011 GAURD CA-C0011 1CA-P0078 SLIMLINE LID CA-P0078 1

CA-P0082 HOUSING COVER - RESOLVER CA-P0082 1CA-S0007R TRIPLE CONTACT ASSEMBLY - RESOLVER CA-S0007R 1

CA-S0064 SLIMLINE GEAR ASSEMBLY CA-S0064 1

P0012 BUMP STOP P0012 2S0002 LH PEDAL ASSEMBLY S0002 1

S0003 RH PEDAL ASSEMBLY S0003 1S0007 FOOT PEDAL SHAFT ASSEMBLY S0007 2

S0008 LINKAGE S0008 2S0010 SPRUNG PLUNGER S0010 2

S0011 LINKAGE ASSEMBLY S0011 2S0015 RETEO-FIT HOUSING S0015 1

CA-B0064 M4 x 10, PAN HEAD PHILLIP SCREW 6

Page 3-15Parts Manual

SW-A007R Slimline Retrofit Pedal Assembly - Resolver

CA-P0078CA-B0046

CA-S0064CA-B0046

CA-B0015

S0010

S0007

CA-S0007R

CA-B0064

CA-C0011

CA-P0082

B0024

CA-B0050CA-B0061

CA-B0049

S0007

S0011S0008

S0002

P0012B0015

S0011

S0008

S0015

S0003

Page 4-15Parts Manual

CA-S0007R TRIPLE CONTACT ASSEMBLY - RESOLVER

ID QTY. Title Drawing #

CA-B0051 4 M4x10 Socket Head Cap Screw

CA-B0060 2 M4x6 Socket Head Cao Screw

CA-P0076 1 CONTACT ADJUSTMENT PLATE CA-P0076

CA-S0059 1 RESOLVER ASSEMBLY - SLIMLINE CA-S0059

CA-B0061 4 M4 SPRING LOCK WASHER

CA-B0063 4 M4 PAN HEAD

S0069 1 CONTACT TRIPLE ROW (MOD) CA-S0069

S0069

CA-S0059

CA-P0076

CA-B0051

CA-B0060

CA-B0063CA-B0061

S0002 LH PEDAL ASSEMBLY

ID QTY. Title Drawing #

B0009 2 24 id Internal Circlip

B0012 2 BALL BEARING 24x12x6

B0025 4 M10 WASHER

B0026 1 M10 SS ACORN NUT

C0002 1 FOOT PEDAL C0002

R0004 1 LINK PIN R0004

R0008 1 BEARING SPACER R0008

Page 5-15Parts Manual

B0026

B0025R0004

R0008

B0012B0009

B0009B0012

C0002

Page 6-15Parts Manual

S0003 RH PEDAL ASSEMBLY

ID QTY. Title Drawing #

B0009 2 24 id Internal Circlip

B0012 2 BALL BEARING 24x12x6

B0025 4 M10 WASHER

B0026 1 M10 SS ACORN NUT

C0002 1 FOOT PEDAL C0002

R0004 1 LINK PIN R0004

R0008 1 BEARING SPACER R0008

R0004

B0025B0026

C0002

B0009

B0012

B0009B0012

R0008

CA-S0058 TIMING GEAR ASSEMBLY - SLIMLINE

ID QTY. Title Drawing #

CA-P0079 1 GEAR MOUNT - SLIMLINE CA-P0079

CA-B0010 1 MODIFIED GEAR - CONTACTS CA-B0010

CA-B0048 2 M4x16 SHCSCA-B0050 4 M4x8 Socket Head Cap Screw

CA-B0059 2 M4x4 Grub ScrewCA-B0062 2 3x10 Spring Pin

Page 7-15Parts Manual

CA-P0079

CA-B0048

CA-B0059

CA-B0062

CA-B0050

CA-B0010

CA-B0059

Page 8-15Parts Manual

CA-S0059 RESOLVER ASSEMBLY - SLIMLINE

ID QTY. Title Drawing #

CA-B0007 1 RESOLVER (R11X-J10/7G)

CA-B0048 1 M4x16 SHCS

CA-P0083 1 RESOLVER BRACKET(50t) - SLIMLINE CA-P0083

CA-S0060 1 RESOLVER GEAR ASSY - 50t - SLIMLINE CA-S0060

CA-B0007

CA-P0083

CA-S0060

CA-B0048

CA-S0060 RESOLVER GEAR ASSY - 50t - SLIMLINE

ID QTY. Title Drawing #

CA-R0080 1 GEAR HUB CA-R0080

CA-B0032 1 Plastic Metric Spur Gear - Mod 0.5 - PA 20deg - 50T CA-B0032

CA-B0058 1 M3x6 Grub Screw

Page 9-15Parts Manual

CA-R0080

CA-B0032

CA-B0058

Page 10-15Parts Manual

S0007 FOOT PEDAL SHAFT ASSEMBLY

ID QTY. Title Drawing #

B0004 2 10mm C-CLIP

R0001 2 SPACER R0001

R0002 1 SHAFT FOOT PEDAL R0002

B0004R0001

R0002

R0001B0004

CA-S0064 SLIMLINE GEAR ASSEMBLY

ID A007R - INCLUSIVE BOM/QTY. Title Drawing #

CA-B0039 2 BALL BEARING 28x15x7

CA-B0048 4 M4x16 SHCS

CA-B0049 4 3 Dia x 16 Dowell PinCA-B0050 4 M4x8 Socket Head Cap Screw

CA-P0084 1 BASE PLATE - REMOVABLE CA-P0084CA-P0085 2 Bearing Mounting Block CA-P0085

CA-S0058 1 TIMING GEAR ASSEMBLY - SLIMLINE CA-S0058P0013 2 3mm Square Key P0013

R0005 1 SHAFT R0005

CA-B0011 2 15dia EXT CIRCLIP

Page 11-15Parts Manual

CA-B0039

CA-B0011R0005

P0013

CA-B0011

CA-P0085CA-B0039

CA-B0049

P0013

CA-B0048

CA-B0048

CA-B0050

CA-B0050

CA-S0058

Page 12-15Parts Manual

S0008 LINKAGE

Code QTY. Title Drawing #

B0006 1 M10 RH ROD END

B0007 1 M10 LH ROD END

B0023 2 M10 HEX NUT

R0007 1 STUD R0007

B0007

B0023

R0007

B0023

B0006

S0010 SPRUNG PLUNGER

ID QTY. Title Drawing #

B0017 1 M16 LOCK NUTB0033 1 SPRING 11.6 O.D. x 28 long x 1.52 dia -R0009 1 PLUNGER - SPRING RETURN R0009R0010 1 HOUSING - SPRING RETURN R0010R0011 1 RETAINER - SPRING RETURN R0011

Page 13-15Parts Manual

R0011R0010 B0017

R0009

B0033

Page 14-15Parts Manual

S0011 LINKAGE ASSEMBLY

ID QTY. Title Drawing #

B0025 1 M10 WASHER

B0026 1 M10 SS ACORN NUT

P0010 1 LINKAGE ARM P0010

R0003 1 LINK PIN R0003

B0026

B0025P0010

R0003

S0069 CONTACT TRIPLE ROW (MOD)

ID QTY. Title Drawing #

CA-B0005 1 CONTACTS - TRIPLE ROW

B0065 1 CONTACTER WHEEL (MOD) CA-B0065

B0067 1 SPRING 6 I.D. x 40 long x 1 dia -

B0066 1 GEAR 20T

Page 15-15Parts Manual

B0065

CA-B0005 B0066

B0067