system 800xa system version 4 - abb ltd 800xa system version 4 training course descriptions skills...
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System 800xA System Version 4 Training Course Descriptions
Skills for improved efficiency, reliability and availability
For Operators
For Engineers
For Maintenance Technicians For Managers
Operations for System 800xA GB101
2-2.5 Days
Engineering an 800xA System T315
10 Days
System 800xA for Advant Master T320
5 Days
Batch System Operations for 800xA
GB102 2 Days
System 800xA using Profibus/HART Field
Device Integration with Asset Optimization
T304 5 Days
Operator Foundation Process Panel 210
GB500 1 Day
Introduction to Aspect Integrator Platform
T109 2 Days (Optional)
Maintaining and Troubleshooting an 800xA
System T308 – 5 days
Introduction to Aspect Integrator Platform
T109 2 Days (Optional)
System 800xA with AC450/AC410 Connectivity
GB801 10 Days
System 800xA Information Management
Configuration T306
5 Days
System 800xA using Foundation Fieldbus Field
Device Integration with Asset Optimization
T303 5 Days
System 800xA Administration and
Installation T305
5 Days
Batch Management for an 800xA System
T307 5 Days
System 800xA Basic Configuration
T314 5 Days
Safety High Integrity for an 800xA System
T309 3 Days
System 800xA for Harmony
T321 5 Days
System 800xA for MOD300
T324 3 Days
PCDeviceLib for an 800xA System
GB850 4 Days
Function Designer for an 800xA System
GB851 2 Days
Engineering Projects for an 800xA System
GB853 5 Days
GB101 – Operations for System 800xA 2 Days – By Arrangement
• Explain the display structure and select a required display Course Duration
The duration of this course is 2 days, beginning at 0900 on the first day.
• Use the operator keyboard and pointing device
• Explain and operate the different tag types and faceplates
Course Type This is an instructor led course. Approximately 80% of the time is used for hands-on labs and practical exercises.
• Operate a process using all the different types of displays available
• Access and interpret at a basic level the operator console status and diagnostics functions
Course Goal The goal of this course is to teach plant personnel how to operate and use the functions of the 800xA operator workstation.
• Print logs and use trends
Main Topics Student Profile • System Overview and Concepts The students will be process operators and
supervisors. • Aspect Objects™ • Login System Prerequisites and Recommendations • Window Management and Navigation Students should have a background in process
operations and be familiar with operating in a Microsoft Windows environment.
• Faceplates • Event Management and Event Page
Operation Course Objectives • Trend Displays Upon completion of this course, students will be
able to: Availability • Describe how data is exchanged
between the controllers and operator console
By Arrangement.
• Describe the different types of operator interfaces – servers/clients etc.
• Explain the concept of an Aspect Object™
• Log on and log off from the system • Manipulate Windows
GB102 – Batch Operations for System 800xA 2 Days – By Arrangement
• Main Topics Course Duration • Basic concept of S88 The duration of this course is 2 days, beginning at 0900 on the first day. • Batch overview
• Loading and starting Recipes Course Type • Tracking Recipes This is an instructor led course. Approximately 60% of the time is used for hands-on labs and practical exercises.
• Modifying Recipes • Batch displays
Course Goal Availability The goal of the course is to teach plant personnel how to operate and use the functions of ProduceIT.
By Arrangement.
Student Profile The students will be process operators and supervisors who will be using ProduceIT to load and modify recipes.
Prerequisites and Recommendations Students should have attended the OperateIT/Process Portal Operator Foundation course.
Course Objectives Upon completion of this course, students will be able to:
• Load and start recipes • Track the progress of recipes • Modify recipes
GB500 – Operator Foundation for Process Panel 210 1 Day – By Arrangement
• Main Topics Course Duration • The range of panels available, and their
differences. The duration is 1 day beginning at 0900 and ending at 1600.
• Using the panel for the following operational tasks:- Course Type
• Trends This is an instructor led course, with demonstrations and practical hands-on. • Displays
• Alarm displays Course Goal • Messages The goal of the course is to give basic
operations knowledge of the Process Panel 210, its features and terminology
• Control of devices such as pumps, motors, valves, agitators, PID loops.
• Changing Setpoints, Control outputs and Modes of devices.
Student Profile The student will typically be from an operational background.
Availability By arrangement. Prerequisites and Recommendations
There are no pre-requisites for this course, but it would be advantageous if the student had a knowledge of process control principles.
Course Objectives Upon completion of this course the student will be able to:- • List the principle features of the Process
Panel range. • Log in to the Process Panel 210 • Navigate displays, interpret information and
control devices.
T109 – Introduction to the Aspect Integrator Platform 2 Days – By Arrangement
• Understand the difference between a “type solution” and “instance” Course Duration
The duration is 2 days beginning at 0900 and ending at 1600. • Navigate through some of the basic displays
on 800xA Course Type
Main Topics This is an instructor led course, with demonstrations and practical hands-on. • System 800xA Overview
Course Goal • Hardware structure
The goal of the course is to give basic overview knowledge of Aspect Integrator Platform (AIP). This is the “glue” that holds together the 800xA system and provides one single place for data entry.
• Software structure • Aspect Objects and Aspects • Data types and Control Modules
Student Profile The student will typically be somebody who is
going on to attend engineering courses, or who requires an overview of the terms and phrases used when talking about System 800xA
Availability Scheduled and on request
Prerequisites and Recommendations There are no pre-requisites for this course, but it would be advantageous if the student had a knowledge of process control principles.
Course Objectives Upon completion of this course the student will be able to:- • State what an Aspect Object is. • Give examples of Aspects. • Describe how the AIP works and the
benefits it gives.
GB801 - System 800xA with AC450/AC410 Connectivity 2 week - Scheduled
Course Duration The duration is 2 weeks – beginning on Monday at 0900 and ending at 1200 on Friday.
Course Type This is an instructor led course. Approximately 50% of the time is used for hands-on labs and exercises.
Course Goal The goal of this course is to teach the students the basic system engineering methodology of System 800xA and AC450/410 controllers, and provide delegates first hand practical experiences. Enabling them to take on the role of DCS Engineer, faultfinding and undertaking small to medium modifications, across the system.
Student Profile The student will typically be System, Process and Application Engineers.
Prerequisites and Recommendations The student shall have a basic understanding of Control Systems and a general working knowledge of the Windows operating system.
Course Objectives Upon completion of this course, students will be able to: • Describe the Software and Hardware
components and diagnostic tools. • Disaster recovery. Reloading applications
from backup. • Fault find on simple exercises. • Fault find on customer specific drives,
macros. • Customise the workplace, configure the
application bar, configure the display
bar, and configure the workplace at start up
• Build graphic elements and graphic libraries and symbol factory
• Configure graphics display aspect and configure static graphics
• Configure dynamic graphics and use the expression builder
• Configure faceplates, alarm and event views, alarm and event lists, and alarm band
• Import/export, backup and restore
Main Topics • Control Loops • Aspect Objects • Process operation and diagnostics • System administration • Alarms • Graphics • Backup/restore • AC450/AC410 On Line and Function
Builder
Availability Scheduled and by arrangement.
T303 System 800xA using Foundation Fieldbus Field Device Integration with Asset Optimization
Course Description
Course Duration The duration is 4 days.
Course Type This is an instructor led course with interactive classroom discussions and associated lab exercises. Approximately 40% of the course is hands-on lab activities.
Course Goal The goal of this course is to learn the configuration and commissioning of Foundation Fieldbus-applications with Asset Optimization in the Extended Automation System 800xA.
Student Profile This training is targeted to System 800xA users who want to couple FF devices to 800xA controllers.
Prerequisites and Recommendations Students should have attended either the Basic Configuration course T314 or the Engineering course T315 or have knowledge and experience associated with the content of these courses.
Course Objectives Upon completion of this course, students will be able to:
• Explain the fundamentals of Foundation Fieldbus • Design and plan the topology of a System 800xA
with Foundation Fieldbus devices • Use the Fieldbus Builder FF
• Configure, commission and maintain a Foundation Fieldbus installation using the LD800HSE linking device
• Configure the data exchange between FF devices and OPC server
• Configure the data exchange between FF devices and 800xA controllers using CI860
• Build an application using FF devices of the ABB Device Integration Package
• Set up messenger services • Use the integrated Asset Maintenance Workflow
Main Topics • Foundation Fieldbus fundamentals • System 800xA topology with FF field devices • LD800HSE Linking device • Fieldbus Builder FF • HSE Subnet • Data exchange with OPC server • Upload FF configuration • Data exchange with CI860 • SMS, E-mail messaging • Maintenance Workplace • CMMS Maximo, SAP/PM Connectivity • ABB device integration package with predefined
devices containing: OPC connectivity, faceplates, Asset Monitors
• Availability, Wiring, Safety
T303 System 800xA using Foundation Fieldbus Field Device Integration with Asset Optimization
Course Outline Day 1 Day 2 Day 3 Day 4
• Course overview
• Foundation Fieldbus fundamentals
• System 800xA topology with FF field devices
• LD800HSE Linking device
• Fieldbus Builder FF
• HSE Subnet
• Data exchange with OPC server
• Upload FF configuration
• Data exchange with CI860
• Multiple FF project handling
• Messenger
• Asset Maintenance workflow
• ABB device integration package
• CMMS Maximo SAP/PM
T304 System 800xA using Profibus/HART Field Device Integration with Asset Optimization
Course Description
Course Duration The duration is 5 days.
Course Type This is an instructor led course with interactive classroom discussions and associated lab exercises. Approximately 40% of the course is hands-on lab activities.
Course Goal The goal of this course is to learn the configuration and commissioning of Profibus/HART-application with Asset Optimization in the Extended Automation System 800xA.
Student Profile This training is targeted to System 800xA users who want to couple Profibus/HART devices to 800xA controllers.
Prerequisites and Recommendations Students should have attended either the Basic Configuration course T314 or the Engineering course T315 or have knowledge and experience associated with the content of these courses.
Course Objectives Upon completion of this course, students will be able to:
• Explain the fundamentals of Profibus/HART • Design and plan the topology of a System
800xA with Profibus/HART devices • Configure and commission HART devices on
Modulebus and Profibus
• Use FDT and Fieldbus Builder P/H • Configure, commission and maintain a Profibus
installation with several devices • Build an application using Profibus/HART
devices of the ABB Device Integration Package • Set up messenger services • Use the integrated Asset Maintenance Workflow
Main Topics • Profibus/HART fundamentals • System 800xA topology with Profibus/HART
field devices • Profibus Master Unit CI854 • Profibus DP with S900, LD800P • HART devices on Modulebus
and Profibus • FDT and Fieldbus Builder P/H • Basic HART DTM with Diagnostics of HART
devices • SMS, E-mail messaging • Maintenance Workplace • CMMS Maximo, SAP/PM Connectivity • Device calibration using DMS • Using the ABB devices integration package with
predefined devices containing Aspects for: OPC connectivity, faceplates and Asset Monitoring
• HART Multiplexer Integration • Availability, Wiring, Safety
T304 System 800xA using Profibus/HART Field Device Integration with Asset Optimization
Course Outline Day 1 Day 2 Day 3 Day 4
• Course overview
• Profibus/HART fundamentals
• System 800xA topology with Profibus/HART field devices
• Installation and administration
• HART devices on Modulebus and Profibus
• FDT and Fieldbus Builder P/H
• Basic HART DTM
• HART Multiplexer
• Profibus Master CI854
• Profibus Remote I/O S800 and S900
• Profibus DP and PA devices
• Messenger
• Asset Maintenance workflow
• Device calibration using DMS
• CMMS Maximo SAP/PM
T305 System 800xA Administration and Installation
Course Description
Course Duration The duration is 5 days.
Course Type This is an instructor led course with interactive classroom discussions and associated lab exercises. Approximately 50% of the course is hands-on lab activities.
Course Goal The goal of this course is to learn how to install and administer an Extended Automation System 800xA. It covers the Core System, but not the additional options such as Batch etc.
Student Profile This training is targeted to system engineers, administrators and system integrators.
Prerequisites and Recommendations Students should have attended either the Basic Configuration course T314 or the Engineering course T315 or have knowledge and experience associated with the content of these courses. In addition, they should have attended the courses MS2151 / MS2152 or have equivalent experience.
Course Objectives Upon completion of this course, students will be able to:
• Describe the Aspect Integrator Framework • Plan a complete system architecture and state
the system limits • Describe remote access to an System 800xA
• Design and setup a redundant automation network
• Setup audit trail functionality • Configure and maintain redundant servers • Configure access rights on Windows and 800xA
level with user accounts, group policies, roles and permissions
• Set up clock synchronization to AC 800M • Configure SMS and e-mail notification • Configure IT assets • System backup / restore • Set up a distributed engineering environment • Configure Windows domains / workgroups • Install and license the System 800xA software
Main Topics • Aspect Integrator Framework • System planning • Security • Network setup • Redundancy • Audit trail • Clock synchronization • Remote access • IT assets • Backup / restore • Distributed engineering • Domain / workgroups • Software installation
T305 System 800xA Administration and Installation
Course Outline Day 1 Day 2 Day 3 Day 4 Day 5
• Course overview
• Aspect Integrator Framework
• System planning
• Security
• Security
• Log over
• Audit trail
• Network setup
• Redundancy
• Remote access
• Clock synchronization
• IT assets
• Backup / restore
• Distributed engineering
• Domain Workgroups
• Software installation
• Licensing
T306 – 800xA Information Management – Configuration 1 week - Scheduled
Course Duration The duration is 5 days beginning on Monday at 0900 and ending at 1200 on Friday.
Course Type This is an instructor led course with interactive classroom discussions and associated lab exercises. Approximately 50% of the time is used for hands-on lab activities.
Course Goal The goal of this course is to teach students how to manage plant data using 800xA Information Management functionality.
Student Profile This course is targeted to system, process, instrumentation, application, and information management engineers.
Prerequisites and Recommendations Students should have attended the basic engineering course T300 or have knowledge and experience associated with the content of the course.
Course Objectives Upon completion of this course, students will be able to:
• Install Information Manager • Configure historical data for collection,
storage, archiving and distribute data and events
• Configure Soft Points • Configure Calculations • Connect OPC DA and OPC AE Servers • Configure OLE/DB and ODBC data access
for local and remote access
• Configure and schedule reports • Configure Information Manager to store
plant information • Configure client data retrieval • Troubleshoot the Information Manager
Main Topics • Overview 800xA Information
Management • Installation of the Information Manager • Soft Point Server • Calculations • Connectivity to OPC Servers for DA
and AE • Data Logging • Message Logging • Archiving of Data • ODBC and OLE/DB access using the
Open Data Access • Scheduling Services • Report Services • PDL integration for Batch (opt.) • Data Retrieval • Maintenance
Availability Scheduled and by arrangement.
T306 – 800xA Information Management – Configuration 1 week - Scheduled Course Calendar – T306 800xA Information Management
Day 1 Day 2 Day 3 Day 4 Day 5 Overview 800xA IM
Installation
Licensing
System structures
Soft Point Server
Calculations
Third Party OPC Connection (DA / AE)
Property Logs Configuration
Message Log Configuration
Archiving
Distributed Logs
ODA ODBC/OLE DB Data Access
Reporting
Scheduling
Desktop Access
Data Direct
Desktop Trends
Display
Display Data Providers
Remote OLE/DB and ODBC
Shutdown and Startup
Maintenance
Security
T307 – Batch Management for an 800xA System 1 week – Scheduled
Course Duration The duration is 5 days.
Course Type This is an instructor led course with interactive classroom discussions and associated lab exercises. Approximately 50% of the course is hands-on lab activities.
Course Goal The goal of this course is to learn the operation and engineering of 800xA Batch Management.
Student Profile This training is targeted to production managers, operators, process and application engineers.
Prerequisites and Recommendations Students should have attended the basic engineering course T300 or have knowledge and experience associated with the content of the course.
Course Objectives Upon completion of this course, students will be able to:
• Understand the Procedural model and Equipment model
• Describe the modes and states according ISA S88.01
• Schedule and monitor batches • Control and operate the Batch
Management system • Configure batch procedures • Edit recipes in Runtime
• Configure exception handling • Understand the integration of Batch
Management with the AC 800M controller
• Configure historical data collection • Archive / restore of batches • Create Excel reports.
Main Topics • Overview 800xA Batch Management • Organization of batch control according
ISA S88.01 • Batch Scheduler and Equipment
Overview • Control and operate a batch • Configuration of Procedure Function
Charts • Parameter handling • Resource allocation • Expressions with variables Exception
handling • Equipment configuration • Batch Advanced Templates in AC
800M controller • Historical data logging and reports • Backup and restore • Miscellaneous batch configuration
Availability Scheduled and on request
T307 – Batch Management for an 800xA System 1 week – Scheduled
Course Calendar – T307 800xA Batch Management
Day 1 Day 2 Day 3 Day 4 Day 5 Overview 800xA Batch Management
Introduction to S88
Navigation in the system structures
Scheduling a batch
Controlling a batch
Create simple unit procedures
Batch historical data
Create complex recipes
Unit-to-Unit transfer
Edit recipes in runtime
Exception handling
Batch Advanced Templates in AC 800M controller
Data collection and reports
Procedure reports
Miscellaneous batch configuration
Security
T308 System 800xA Plant Maintenance
Course Description
Course Duration The duration is 5 days.
Course Type This is an instructor led course with interactive classroom discussions and associated lab exercises. Approximately 50% of the course is hands-on lab activities.
Course Goal The goal of this course is to learn how to troubleshoot the AC 800M hardware in an Extended Automation System 800xA.
Student Profile This training is targeted to first level maintenance personnel.
Prerequisites and Recommendations Students shall know the fundamentals of working with Control Systems and have basic knowledge of Windows 2000.
Course Objectives Upon completion of this course, students will be able to:
• Explain the System 800xA architecture and the function of the different components
• Understand the basics of the 61131 languages • Operate objects through faceplates • Handle alarms • Navigate in the Project Explorer
• Describe the structure of application programs i.e. variables, libraries, programs, tasks
• Configure the AC 800M hardware and corresponding I/O’s
• Load the controller and work in online mode • Troubleshoot and exchange AC 800M hardware • Troubleshoot Profibus and Modulebus
communication to the S800 I/O’s • Troubleshoot the OPC communication to the
AC 800M controller • Monitor control applications • Trace alarms from the Human System Interface
(HIS) down to control logic • Trace signals in Control Builder • Collect log files
Main Topics • System 800xA architecture • Operation • Project Explorer • AC 800M hardware • Hardware diagnostics • Hardware redundancy • Monitoring applications • Alarm tracing • Signal tracing • I/O communication • OPC communication
T308 System 800xA Plant Maintenance
Course Outline Day 1 Day 2 Day 3 Day 4 Day day 5
• Course overview
• System 800xA architecture
• Control Builder Overview
• Introduction to FBD
• Introduction to Structured Text
• Introduction to Control Modules
• Sequential Function Charts
• Project Explorer
• AC800M Hardware and fault finding
• S800 Hardware and fault finding
• I/O communication
• Networks
• Access variables
• Signal and alarm Tracing
• General fault finding or Customer specific training
T309 System 800xA Safety - AC800M High Integrity Configuration and Maintenance
Course Description
Course Duration The duration is 3 days.
Course Type This is an instructor led course with interactive classroom discussions and associated lab exercises. Approximately 50% of the course is hands-on lab activities.
Course Goal The goal of this course is to learn the configuration and maintenance of the Extended Automation System 800xA with AC800M High Integrity.
Student Profile This training is targeted to system, process, instrumentation, maintenance and application engineers.
Prerequisites and Recommendations Students should have attended the basic configuration course T314 or have knowledge and experience associated with the content of the course.
Course Objectives Upon completion of this course, students will be able to:
• Describe the AC800M High Integrity components
• Specify requirements for a SIL certified AC800M HI controller
• Explain the SIL levels
• Configure the AC800M HI controller with the corresponding I/O’s
• Create ESD and F&G applications by using the necessary libraries
• Configure Access Management • Create communications between SIL
applications and controllers • Use the Safety Manual • Maintain and troubleshoot an AC800M HI
controller
Main Topics • Safety standards • SIL levels • AC800M HI hardware • Hardware configuration • S880I/O, Configuration & setup • Access Management • FireGasLib • SupervisionLib • ESD Applications • Maintenance and troubleshooting • Fire & Gas applications • Communication between SIL applications • Safety Manual • Redundancy
T309 System 800xA Safety - AC800M High Integrity Configuration and Maintenance
Course Outline Day 1 Day 2 Day 3
• Course information
• Safety standards
• SIL levels
• AC800M HI hardware
• S880I/O, Configuration & setup
• Hardware configuration
• Libraries
• ESD applications
• Access Management
• Fire & Gas applications
• Fire & Gas applications (cont.)
• Communication between SIL applications
• Redundancy
• Maintenance and troubleshooting
T314 System 800xA Basic Configuration
Course Description
Course Duration The duration is 5 days.
Course Type This is an instructor led course with interactive classroom discussions and associated lab exercises. Approximately 50% of the course is hands-on lab activities.
Course Goal The goal of this course is to learn the basic configuration of the Extended Automation System 800xA.
Student Profile This training is targeted to System 800xA users who need to learn the fundamentals in order to form a foundation for maintenance and administration skills. If more comprehensive engineering skills are needed, it is recommended to consider T315 instead.
Prerequisites and Recommendations Students shall know the fundamentals of working with Control Systems and have basic knowledge of Windows 2000.
Course Objectives Upon completion of this course, students will be able to:
• Explain the System 800xA architecture and the function of the different components
• Modify existing application programs by using Function Block Diagrams, Sequential Function Charts, Structured Text and Control Modules
• Navigate in the system and create new objects / aspects
• Describe the structure of application programs i.e. variables, libraries, programs, tasks
• Troubleshoot the OPC connectivity to AC800M • Configure the AC 800M hardware and
corresponding I/O’s • Load the controller and work in online mode • Modify graphic displays • Manage and configure alarm and events • Monitor trends and configure historical data
collection • Describe the use of Function Designer • Import / export System 800xA data
Main Topics • System 800xA architecture • Engineering Workplace • Application structures • AC 800M Hardware • OPC connectivity • Applications with FBD and ST • Control Modules • Sequential Function Chart (SFC) • Alarm and Events • Historian and Trends • Graphic Displays • Operator Workplace • Function Designer • Import / export
T314 System 800xA Basic Configuration
Course Outline Day 1 Day 2 Day 3 Day 4 Day 5
• Course overview
• System 800xA architecture
• Operation
• Engineering Workplace
• OPC connectivtiy
• Application structures
• AC 800M hardware
• Library handling
• Applications with Function Block Diagram
• Monitoring applications
• Task assignment and Memory
• Control Modules
• Sequential Function Charts (SFC)
• Communication between applications
• Alarm and Events
• Graphic displays
• Historian and Trends
• Operator Workplace
• Import and Export
• Function Designer
T315 – Engineering an 800xA System 2 weeks – Scheduled Course Duration • Create program code using Control
Builder M The duration is 10 days. • Create and Manage User Libraries
Course Type • Create user defined data types, function
block types and control module types This is an instructor led course with interactive classroom discussions and associated lab exercises. Approximately 50% of the course is hands-on lab activities.
• Be familiar with Structured Text language
• Be able to use the Sequential Function Chart editor Course Goal
The goal of this course is to learn the engineering of the Extended Automation System 800xA with AC 800M controllers.
• Be able to set up execution tasks in the controller
• Be able to handle application to application communication Student Profile
• Understand the concept of type solutions, types and instances
This training is targeted to application engineers, programmers and system integrators.
• Be able to use the CMD editor to build an application using Control Modules Prerequisites and Recommendations
Students shall know the fundamentals of working with Control Systems and have basic knowledge of Windows 2000.
• Setup a OPC connectivity to a AC800M controller
• Have an appreciation of the software design considerations for the build and management of large projects
Course Objectives Upon completion of this course, students will:
• Understand the IndustrialIT concept • Be familiar with the Engineering Workplace. • Have an appreciation of the System
800xA product and scope • Be able to manipulate Objects and Aspects within the workplace • Know about Aspect Objects and
Aspects • Use the Graphics Builder to create Graphic Displays, Graphic Elements and Faceplate Elements
• Be able to create a new Project in the System
• Be able to design and build new faceplates for objects
• Be familiar with structure of a Project in Control Builder M.
• Have an understanding of the Hardware Configuration for the Controller(s), Communication bus and IO buses.
T315 – Engineering an 800xA System 2 weeks – Scheduled
• Workplaces Course Objectives Continued • Graphics Builder
• Be able to Setup Alarm and Events in the Controller and the System • Distributed Engineering
• Library Handling • Be able to configure Historical logging and Trend Displays • Bulk Data Manager
• Communication • Modify an existing Operator Workplace • Be familiar with the Bulk Data
Manager. • Be familiar with the Function Designer • Be able to use the Import/Export Tool • Be able to make a complete System
Backup and Restoration
Main Topics • 800xA Engineering Concept • Control Builder M • AC800 Hardware • Software Structure and Engineering
Practices • Object Types, Instances and Type
Solutions • Control Modules and the CMD Editor • Sequential Function Chart (SFC) • Control Loops • Process Displays and Faceplates • Alarm & Event • Historian and Trends • Operator Workplace • Functional planning with Functional
Designer
T315 – Engineering an 800xA System 2 weeks – Scheduled Course Calendar – T315 - Engineering an 800xA System Week 1
Day 1 Day 2 Day3 Day4 Day 5 System 800xA
Overview
Aspect Objects, and Aspects
The Engineering Workplace
Project Structure
AC800 Hardware
Application Code
Variables and Data types
Structured Text language
The Structured Text Editor
Function Blocks in Structured Text
The Function Block Diagram Editor
Structured Data Types
Library Management
User Libraries
User Defined Data Types
User Defined Function Block Types
Control Modules
The CMD Editor
Type and Instance
Nodes and Graphical Connections
Structuring the application with Control Modules in the CMD Editor
Two Layer Modules
Interaction Windows for CMs and FBs
Applications, Programs and Tasks
Communication between Applications
Larger Process Objects and Type Solutions
A Complete Reactor Type
IO Data Type
String Building for Tags and Descriptions
Week 2
Day 6 Day 7 Day8 Day9 Day 10 The Sequential Flow
Chart Editor
Documentation of a CBM Project
Creating Objects and Aspects in the Functional Structure
The Graphics Builder
Graphic Displays
Static Grpahics using Graphic Primitives
Dynamic Graphics Using the Element Browser
OPC Connectivity
Dynamic Graphics Using the Expression Builder
Graphic Elements for user defined large objects
Faceplate Configuration
Faceplate Elements
PID Control Loops
Alarm Detection in the Application
Alarm and Events in the 800xA system
Alarm and Event Display Configuration
Alarm Band Configuration
Configuration of the Operator Workplace
Historical Data Logging
Log Template
Log Configuration
Trend Display
Trend Template
Import/Export Tool
Total Backup and Restore
Display Tool
IPConfig utility
Firmware Upgrade
Functional Designer
Bulk Data Handling
Bulk Data Manager Applications
T320 System 800xA for Advant Master Configuration
Course Description
Course Duration The duration is 5 days.
Course Type This is an instructor led course with interactive classroom discussions and associated lab exercises. Approximately 50% of the course is hands-on lab activities.
Course Goal The goal of this course is to learn the installation, configuration and maintenance of the Extended Automation System 800xA for Advant Master AC400 and AC100.
Student Profile This training is targeted to system and application engineers, commissioning and maintenance personnel, service engineers and system integrators.
Prerequisites and Recommendations Students should have attended the AC400 configuration course A331 (course A400 for AC100) or have knowledge and experience associated with the content of the courses.
Course Objectives Upon completion of this course, students will be able to:
• Plan an appropriate architecture for a system 800xA with Advant Master
• Install the AC400 Connect software (AC100 Connect optional)
• Navigate in the system and create new objects / aspects
• Configure and maintain the communication between 800xA and Advant controllers
• Configure and modify graphic displays, faceplates and graphic elements
• Manage and configure alarm and events • Configure historical data collection and trends • Configure time synchronization • Create and customize a workplace • Configure user accounts and describe how
access rights work • Save and restore data
Main Topics • System 800x architecture for Advant Master • AC400 Connect installation • Plant Explorer introduction • Controller communication and Database
integration • Graphic Displays • Faceplates • Alarm and Events • Historical data collection • Trends • Time synchronization • Workplace configuration • Security • Backup and restore
T320 System 800xA for Advant Master Configuration
Course Outline Day 1 Day 2 Day 3 Day 4 Day 5
• Course information
• System 800xA architecture for Advant Master
• Plant Explorer introduction
• Controller communication
• Graphic displays
• Faceplates
• Alarm and Events
• Historical data collection
• Trends
• Time synchronization
• Workplace configuration
• Security
• Backup and Restore
• AC400 Connect installation
• Optional topics - NLS - BDM
T321 System 800xA for Harmony Configuration
Course Description
Course Duration The duration is 5 days.
Course Type This is an instructor led course with interactive classroom discussions and associated lab exercises. Approximately 50% of the course is hands-on lab activities.
Course Goal The goal of this course is to learn the installation, configuration and maintenance of the Extended Automation System 800xA for Harmony.
Student Profile This training is targeted to system and application engineers, commissioning and maintenance personnel, service engineers and system integrators.
Prerequisites and Recommendations Students should have attended the Harmony Composer configuration course M202 or have knowledge and experience associated with the content of the course.
Course Objectives Upon completion of this course, students will be able to:
• Plan an appropriate architecture for a system 800xA with Harmony Connect
• Install the Harmony Connect software • Navigate in the system and create new objects /
aspects
• Configure and maintain the communication between 800xA and Harmony controllers
• Configure and modify graphic displays, faceplates and graphic elements
• Manage and configure alarm and events • Configure historical data collection and trends • Configure time synchronization on a Harmony
Connect system • Create and customize a workplace • Configure user accounts and describe how
access rights work • Save and restore data
Main Topics • System 800x architecture for Harmony • Harmony Connect installation • Plant Explorer introduction • Controller communication and Database
integration • Graphic Displays • Faceplates • Alarm and Events • Historical data collection • Trends • Time synchronization • Workplace configuration • Security • Backup and restore
T321 System 800xA for Harmony Configuration
Course Outline Day 1 Day 2 Day 3 Day 4 Day 5
• Course information
• System 800xA architecture for Harmony
• Plant Explorer introduction
• Controller communication
• Database integration
• Graphic displays
• Faceplates
• Alarm and Events
• Historical data collection
• Trends
• Time synchronization
• Workplace configuration
• Security
• Backup and Restore
• Harmony Connect installation
• Optional topics - SOE - NLS - BDM
T324 System 800xA for MOD300 Configuration
Course Description
Course Duration • Navigate in the system and create new objects / aspects The duration is 3 days.
• Configure and maintain the communication between 800xA and MOD300 Course Type
This is an instructor led course with interactive classroom discussions and associated lab exercises. Approximately 50% of the course is hands-on lab activities.
• Configure and modify graphic displays, faceplates and graphic elements
• Manage and configure alarm and events • Configure historical data collection and trends • Configure time synchronization Course Goal
The goal of this course is to learn the installation, configuration and maintenance of the Extended Automation System 800xA for MOD300.
• Create and customize a workplace • Configure user accounts • Save and restore data
Student Profile Main Topics This training is targeted to system and application
engineers, commissioning and maintenance personnel, service engineers and system integrators.
• System 800x architecture for MOD300 • MOD300 Connect software • Plant Explorer introduction • Controller communication and Database
integration Prerequisites and Recommendations Students should have attended the MOD300 configuration course B425 or have knowledge and experience associated with the content of the courses.
• Graphic Displays • Faceplates • Alarm and Events • Historical data collection Course Objectives • Trends Upon completion of this course, students will be
able to: • Time synchronization • Plan an appropriate architecture for a system
800xA with MOD300 Connect • Workplace configuration • Security
• Install the MOD300 Connect software
• Backup and restore
Rev A3 11:10:06 EJH
T324 System 800xA for MOD300 Configuration
Course Outline
Day 1 Day 2 Day 3 • System 800xA
architecture for MOD300
• Plant Explorer introduction
• Controller communication
• Database integration
• Graphic displays
• Graphic Editor
Statics
Dynamics
Expression Builder
Graphic Elements
Faceplates
• Alarm and Events
• Historical data collection
• Trends
• Time synchronization
• Workplace configuration
• Security
• Backup and Restore
Rev A3 11:10:06 EJH
GB850 System 800xA – PCDeviceLib V5.0 Engineering
Course Description
Course Duration The duration is 2 days.
The Course Starts at 08:30 and Ends at 17:00 each day.
Course Type This is an instructor led course with interactive classroom discussions and associated lab exercises. Approximately 50% of the course is hands-on lab activities.
Course Goal This course is an advanced extension to the T315 – System 800xA - Engineering. The goal is to give a thorough understanding of the PCDeviceLib library, its Control Module Types and their usage in Oil and Gas, and Pharmaceutical applications.
Student Profile This training is targeted to application engineers, programmers and system integrators who wish to use the PCDeviceLib library and its module types.
Prerequisites and Recommendations Students must have experience of System 800xA Configuration and Engineering. Students must have attended the course T315.
Course Objectives Upon completion of this course, students will be able to:
• Explain the philosophy of PCDeviceLib and understand its place in project implementation.
• Understand the use of Project Constants for configuration of devices and other functions.
• Use the CMD editor to instantiate devices and interconnect using graphical connections.
• Use a variety of Input and Output devices • Understand the role of PCC (Priority Commands
and Interlock) Commands in an application • Configure Alarms and Events for devices. • Configure PCC actions for devices • Design and implement shutdown logic for
PCDevice subsystems at various levels • Use logical gates, splitters and voters for PCC
actions • Configure process graphics using graphical
elements from PCDeviceLib • Interpret Faceplate and graphical information
Main Topics • Libraries, Types and Instances • PCDeviceLib data types and control module
types • Project and application structures • Project Constants and configuration • OPC connectivity, IO Status • Priority Commands and Interlocks (PCC) • Device Modes • Implementation using the CMD Editor • Alarm and Event configuration • General structure of a device module • Connections to a device
Main Topics (cont) • Device Interaction Parameters • Graphic Displays and Graphic Elements • Faceplates • PCC Logic and interconnection • PCC Levels
• Function of the PCC Uploader • Condition Displays
GB850 System 800xA – PCDeviceLib 5.0 Engineering
Course Outline Day 1 – Session 1 Day 1 – Session 2 Day 1 – Session 3 Day 1 Session 4
• CBM Project Structure and Project Constants
• Libraries, Data Types and Control Module Types
• The CMD Editor
• PCDeviceLib Overview
• Output Devices
• General Device Structure
• Connections to devices (Name, Description, IO, HSI and PCC, AE Configuration)
• Device Modes
• Input Devices
• Connectiong Input Devices to Output Devices
• PCC Actions
• Controlling devices from surrounding code
• Device Interaction Parameters
• Organisational schemes for a project
Day 2 – Session 1 Day 2 – Session 2 Day 2 – Session 3 Day 2 – Session 4 • Graphic displays using
PCDeviceLib Graphics Elements
• Graphic elements – devices
• Condition Displays (intro)
• Faceplates
• Interpretation of Faceplates icons
• Operator usage of Faceplates
• PCC Logic
• PCC Levels
• Splitters
• Voters
• Condition Display aspect
• Interpretation of Condition Displays in Faceplates
GB851 System 800xA – Function Designer SV4.1 Engineering
Course Description
Course Duration The duration is 2 days.
The Course Starts at 08:30 and Ends at 17:00 each day.
Course Type This is an instructor led course with interactive classroom discussions and associated lab exercises. Approximately 50% of the course is hands-on lab activities.
Course Goal This course is an advanced extension to the T315 – System 800xA - Engineering. The goal is to give a thorough understanding of the Function Designer aspect system and its associated aspects and methodologies.
Student Profile This training is targeted at application engineers, programmers and system integrators who wish to use the Function Designer to implement project software.
Prerequisites and Recommendations Students must have experience of System 800xA Configuration and Engineering. Students must have attended the course T315.
Course Objectives Upon completion of this course, students will be able to:
• Explain the philosophy of the Function Designer and understand its place in project implementation.
• Use the Function Designer graphical interface efficiently
• Create Function Aspects which include Functions, Function Blocks and Control Modules.
• Manage Multiple Diagrams, nested and linked • Create bespoke component views for functions • Work against both the Functional Structure and
the Object Type Structure to create functions for complex objects
• Generate Documentation Diagrams • Use the Bulk Data Manager to duplicate and
manipulate existing functions and diagrams
Main Topics • Function and Function Parameter Aspect • Function Design User Interface • Allocation and Allocatable Groups • IO allocation tool • OPC connectivity and Dynamic display of
diagrams • Documentation • Working with Libraries and Object Types • Project Structure and Planning • Component view – user defined components • Nested diagrams • Linked Diagrams • Access variables and Application to Application
Data Transfer • Use of Bulk Data Manager in the context of FD
GB851 System 800xA – Function Designer SV4.1 Engineering
Course Outline Day 1 – Session 1 Day 1 – Session 2 Day 1 – Session 3 Day 1 Session 4
• Introduction to Function Designer concepts
• Using the FD in the Functional Structure
• Adding Function Aspects to Objects
• The Function Designer Diagram editor
• Creating a simple function
• CBM_Signals
• Connections
• Allocatable Group
• IO Allocation
• Download
• OPC Connection and Online
• Function Blocks and Control Modules
• Available Libraries
• Name Handling
• Component Properties
• Aspect Properties
Day 2 – Session 1 Day 2 – Session 2 Day 2 – Session 3 Day 2 – Session 4 • Enhancements to
Function Diagrams
• Static and Dynamic Graphics
• Layers
• Bitmaps, ActiveX
• Nested Diagrams
• Linked Diagrams
• Object Types
• Working with library objects
• Using the Bulk Data Manager with FD
• Documentation
• Tools and Methodologies
GB853 System 800xA Engineering Projects with Control Modules Course Description
Course Duration The duration is 4.5 days.
Course Type This is an instructor led course with interactive classroom discussions and associated lab exercises. Approximately 50% of the course is hands-on lab activities.
Course Goal There are two goals. Firstly, to gain thorough understanding of Control Modules and Object Oriented Programming Techniques. Secondly, to gain an understanding of the software architecture used when implementing projects using Control Modules.
This is an advanced software engineering course whose contents cover not just coding but also implementation strategies for medium to large projects
Student Profile This training is targeted at application engineers, programmers and system integrators. Technical Project leaders and planners will also benefit.
Prerequisites and Recommendations Students should be experienced in using Control Builder M. This course is an extension to the T315 – System 800xA - Engineering.
Equipment Each student will be provided with a workstation and controller. Controllers have a small IO system connected to test switches and potentiometers.
Course Objectives Upon completion of this course, students will be able to:
• Understand the concepts of Libraries, Types and Instances
• Understand and Argue the benefits of Object based solutions
• Plan the software structure of projects implemented solely with Control Modules
• Use the Control Module Diagram Editor efficiently to create applications
• Design and Define Object Types in a consistent manner.
• Design and Define suitable Data types for use in Object based solutions
• Use Structured Text language to build types. • Use the Control Module Diagram editor to
build maintenance and diagnostic views, and windows for objects.
• Have a knowledge of the work flow to be expected during the build phase of a project
• Understand and discuss the implications of object based solutions for project management.
Main Topics • User defined Libraries
Data Types Control Module Types
• Application topologies using Control Module Solutions
• Control Module Design basic structure of a generic module
• The Control Module Diagram Editor Graphic Primitives, Interaction Objects, Nodes and Graphical Connections. Graphics layering and Structure Advanced application structures
• Graphics Structures in the CMD Editor Two Layer Modules Application design using graphic layering Pop-up window strategies and design Multi-layer applications Masters and Single Modules
• The Code Editor
Structured Text Language and Syntax Efficient use of Data types in design and implementation Code Organisation within a code block
• Compilation Code Sorting Static Variable Referencing Loops and Loops Avoidance
Nodes and Graphical Connections Self-sufficient and self-aware modules Designing types for Applications with ‘No Glue Logic’
Course Outline Day 1 Day 2 Day 3 Day 4 Day 5 (0.5)
• Course overview
• Object Oriented Design Principles
• Types, Instances & Libraries
• Module Design
• Control Module Diagram Editor
• Application Structure in the CMD editor
• Coding in ST and SFC
• Detailed Language review
• Advanced techniques in software
• Module self-sufficiency and self-awarenes
• Principle of ‘glueless’ module design
• Project Planning
• Team management
• Sorting and code loops
• Library review
• Compilation
• Connectivity and Communications
• Function Designer
Further Information
Notes: Attendance on Microsoft courses will help delegates. In particular, knowledge of Windows operating
systems and Visual Basic. Please contact the training Centre for advice if in doubt. Accredited Microsoft courses can be arranged through the training Centre.
Further courses are planned in 2004 to incorporate Information Management for an 800xA System, Integrating Field Devices with Asset Optimization – Profibus/HART, Harmony Connect, and AC400 Connect. Please contact the training Centre if you would like to pre-register for one of these courses or for more details on these courses (as available).
Specific Management courses can be arranged on request. Other courses are also available on legacy products or on general topics. Please contact the training
centre for details or a discussion on your training needs.
CONTACT LIST: General Enquiries [email protected]
Training Administration and Course Bookings: Barbara Howard Tel: +44 (0) 1952 228024 [email protected]
Team Leader: Paul Hatton Tel: +44 (0) 1952 228203 [email protected]