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BOSCHEsystembau 1 BOSCHEsystembau System construction Innovative and at the highest level Animal feed plant Engineering Steel construction Silo construction

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Page 1: System construction · Prescreening with Mogensen-Sizer Productivity: 10 – 70 t/h Conditioner / Retention system Productivity: 10 – 25 t/h Fat-coating screw Productivity: up to

BOSCHEsystembau1

BOSCHEsystembau

System construction Innovative and at the highest level

Animal feed plantEngineeringSteel constructionSilo construction

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BOSCHEsystembau 2

Company profile Quality worldwide -with experience and tradition

Photos on the front page:

Above: Organic animal feed plant with a productivity of 100,000 tons per annum Below: Animal feed plant with a productivity of 300,000 tons per annum

Start of construction: October 2009, completion: May 2011

Management with engineering and planning office and the dispatch hall in Osloer Straße 12, 49377 Vechta/Germany.

Secretariat and main office

Order acceptance and documentation

Construction und Planning

In 1972 Hubert Bosche started together with his son

Dieter and four employees only. Bosche Systembau

GmbH & Co. KG expanded continuously over the

years.

Rolf Bosche took over the shares of his father Hubert

and the planning agency PLEUS Anlagenbau,

Delmenhorst, was taken over in 1999.

PLEUS Anlagenbau´s field of activity includes to issue

layouts, tenders as well as complete planning

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BOSCHEsystembau3

Installation of round bins in Saransk with foundations for a second line.

Foundation for 2 round bins, 6.000 t each in Deva, Romania, erected in 2012

Foundation work resp. construction work of an animal feed mill with a productivity of 40 t/h, intended expansion to a productivity of 80 t/h,in Morocco.Start of construction: 2011

Construction of 60.000 t storage bin with receiving and drying system as well as loadout bins, including complete electrical and PLC-system, Saransk, Russia – Start-up 2012

Today´s key aspects of the business activity are plan-

ning and erection of feed mills, grain plants, premix

and mineral feed mills as well as silos for green and

roasted coffee. On request with complete roof and

wall cladding.

At our head office in Vechta, Osloer Straße 12,

engineers are planning and constructing on high-

end CAD-work stations. The entire dispatch, ser-

vice and all installation and service works are also

coordinated here.

Our customers are supported by more than 60

commissioning and service technicians all over the

world.

BOSCHE Systembau delivers quality worldwide. With decades of tradition and experience.

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BOSCHEsystembau 4

Alis Prod. Impex, RomaniaFeed Mill with a productivity of 25 t/h, complete machinery with PLC-system erected in 2005.Extension with 2 round bins of 6.000 t each, in 2012.

Construction of a new animal feed mill with a productivity of 30 t/h with 2 pelleting lines, loadout bins as well as a storage for raw material.A hall with a bagging system and a shipping point is also implemented. Novosibirsk, Siberia, Start-up in 2012

Vegetal – Marex, Braila, RomaniaComplete new construction with a productivity of 10 t/h, 15 dosing cells, 4 medium ingredient bins, 10 micro ingredient bins, 12 load out bins, included round bin system, storage capacity of 9.000 t, with cleaning and drying system

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Loadout scale – make BOSCHE Capacity: 1 – 5 tFor supply of contra-bins or for direct loading of trucks

Diagram of an animal feed mill with a production productivity of 5 t/h of flour resp. pellets

View on an animal feed mill with a productivity of 50 t/h, in Morocco.Erection period: from 2012 until the beginning of 2014.

Technology Expertise in design, manufacture and installation.Taking into account economic efficiency, energy-saving tech-

nologies and the latest scientific knowledge, we set new

standards in the construction of facilities for the animal feed

industry and grain processing. We are the competent partner

for you in the design of individual components to turnkey

systems.

Our solutions for your needs:

· Animal feed mills

· Compound feed mills

· Premix and minor ingredient plants

· Mineral feed and cereal plants

· Malt plants

· Steel silos from 1 to 300 bins, and more,

plane wall elements

· Grain plants with cleaning and drying system

· Conveying elements

· Hopper lift – up to 3 tons lift, according to requirement

· Round bins – up to 12.000 t per bin

· Steel silo plant including roof and wall cladding

· Dust separation system

· Agrarian projects

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BOSCHEsystembau 6

Lohmann Animal Health – Cuxhaven Erection of a feed mill additive production plant.Picture shows the 3 t container lift, make Bosche.

Hammer Mill, make Tietjen, productivity: up to 50 t/h

Prescreening with Mogensen-SizerProductivity: 10 – 70 t/h

Conditioner / Retention systemProductivity: 10 – 25 t/h

Fat-coating screwProductivity: up to 30 t/hFat addition of up to 7 – 8 %

Main pellet millProductivity: 15 t/h

Main Mixer with a content of 9.000 liters. Special construction for an existing plant in TunisiaDelivery: October 2011

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Round bin system with a capacity of 60.000 t, in Saransk, Russia.Foundations at +2,00 m.

Grain storing Safe storing – for optimal quality

Grain storage, capacity: 40.000 t, complete with receiving hall, intake rate: 200 t/h. Removal from stock: 120 t/h, and direct connection to the animal feed mill.

The safe storing for sensitive crop as

cereals are grain storages.

We plan, deliver and install storages

with a capacity of 500 up to 40.000 t

as main contractor.

This has finally become established:

That large storages can also be filled

within a reasonable time, we deliver

them to our customers with an intake

rate of 50 up to 250 t/h.

Connection of a system for receiving by ship respectively from an existing silo for raw material, at the animal feed mill in EberswaldeIntake rate: 150 t/h

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Steel subconstruction for dosing bins.

View on a cell unit with 300 profiled wall bins.

2 loadout lines with each 28 loadout bins, plant in Eberswalde

Lateral view on a dosing bin unit with power house

Steel and silo construction Reliable in all designs – For every requirement

Construction of steel and silo plants is our main

business. We are well known beyond the borders of

Germany for our know-how, which is appreciated in

all branches.

From 1 to 300 cells or more, for 25.000 tons in plane

or profile wall construction. Always constructed

according to the individual requirements of our

clients.

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Raiffeisen Grenzland, Laar,Loadout bin with mobile loadout scaleExpansion of cereal plant with 16 dosing bins in 2012

Raiffeisen Hellweg-Lippe, Werl Animal feed mill with a productivity of 30 t/h, Loadout bins and 4 round bins. Extension in 2011 with a second loadout line.

DTC –Höltinghausen Production tower with loadout bins Expansion in 2011

Crumble / roller millproductivity: 10 – 40 t/h

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Fugema, Malchin Organic animal feed mill with a productivity of 15 t/h, with crumble / roller mill and pellet mill

For Farmers, Langförden

CRYSTALYX – Oldenburg Steel building with roof and wall cladding, round cells and complete machineryincluding fluid system with heating.

AGRAVIS – Münster Extension of an efficient loading system from 2 production facilities with 80 counter cellsStart-up in January/February in 2012

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Animal feed mill, productivity of 15 t/h, with round bins in Romania

Animal feed mill, productivity of 30 t/h, in Libya

Bosche Systembau All plants can be carried out by us as main contractor - with global know-how and support

The supply of services is provided from our head

office in Vechta to all countries of the world.

Wherever know-how is needed, we are there!

So put your projects in the hands of Bosche System-

bau, the company with more than 40-years experi-

ence – to find yourself in the upper class.

Customers from all over the world give us their con-

fidence.

Animal feed mill, productivity of 30 t/h, with 2 pelleting lines, with a produc-tivity of 15 t/h each, in Novosibirsk, Siberia – Start of construction in 2011

Animal feed mill, productivity of 30 t/h, with 2 pelleting lines in Libya – completion in 2009

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Fa. MEDIMIX, Sfax – Tunesien Plant in Djebel El Oust Animal feed mill, productivity: 50 t/hErection in 2012/2013

Animal feed mill, productivity 50 t/h, in Casablanca Erection in 2012/2014

Plan view of the animal feed mill, productivity: 60 t/h, in Morocco Erection in 2012 - 2014, 2. Construction phase in 2015

Hammer mill, make Tietjen

Mixer, make Jensen

2 Pellet mills, make CPM

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Extension with 4 round bins of 2.000 t in 2008 each Extension with 5 round bins of 2000 t in 2004 each

Extension with 4 round bins of 6.000 t in 2011 each, with cleaning and drying system

Loading of trucks in Vechta, plant parts for 8 round bins of 2.500 t each, for the company Zernoprodukt, Novosibirsk, Russia,Erection in 2012/2013

TRANSAVIA, Alba Iulia – Romania Production line, productivity: 20 t/h, with 3 pellet mills Start-up in 2002

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BOSCHEsystembau 14

2 Mogensen-Sizer in a production line, productivity 70 t/h. Fat-coating screw, for a productivity of up to 30 t/h

Engineering Efficient, economic and versatile

We manufacture and deliver the equipment you need for a

successful realization of your projects.

Also dosing systems for liquid additives, needed for various areas

of animal feed production and the food industry, are part of our

product range. Whether for vegetable oils and fats, molasses,

liquid enzymes or antidegradants.

On twelve high-end CAD-workstations and planning places all

your personal wishes will be realized.

Economical, low cost, and according to latest knowledge of

science and resource-saving technologies.

· Conveying screws

· Trough chain conveyor

· Pellet mills

· Elevators

· Crumble / roller mill

· Mixer, capacity: 100 up to 25.000 Liters

· Environmentally friendly filtration technology and

systems engineering

· Hammer mills and

· Impact mills

· Mobile Scales

· Contra bins

Receiving hopper for 150 t/h with dust separation

Storing of finished products

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Animal Feed MillStart of construction in October 2009 Start-up in May 2011

The plant of MEGA Tierernährung in Eberswalde has a productivity of more than 3000 tons per annum of animal feed.

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Continuation of the construction phases of page 15

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At the animal feed mill in Eberswalde the press section was created separately for reasons of hygienic.

Elevators for raw material Drum sieve, productivity up to 250 t/h

Storing of finished product above loadout lane

Continuation of the construction phases of page 15 and 16

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16 Micro ingredient bins scale accuracy up to 2 grams, make Bosche

Storing of finished product, separated by pellet lines

Loadout of finished products

Fluids / Tank systemInsulated and heatedDelivery of all tank sizes

Switch roomComplete control system for the animal feed mill in Eberswalde

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Production plant shortly before the start-up.

From planning to commissioning all under one roof.

Intake pit for lateral tipper and end-dump trucks

Loadout

After a construction period of 18 months and after a trial run of 8 days the production started fully.

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BOSCHEsystembauWe are by your side!

Bosche Systembau GmbH & Co. KGOsloer Straße 1249377 Vechta · Germany

Phone: +49 44 41 89 33-0Fax: +49 44 41 89 33-33Mail: [email protected]

Planning OfficePLEUS Anlagenbau GmbHOsloer Straße 1249377 Vechta · Germany

Phone: +49 44 41 89 22-0Fax: +49 44 41 89 22-22Mail: [email protected]