systems, design and manufacturing kernel company profile rev 5.1 dec, 2014

Systems, Design and Manufacturing Kernel

Company ProfileRev 5.1

Dec, 2014

Engineered For Excellence www.sdmkgroup.-com

• Company Background

• Industries Served

• Our Services & Solutions

• Digital Systems Solutions

• Design Solutions

• Manufacturing Solutions

• Process Development Solutions

• Our Values in The Industry

• Business Values to Improve Customer Current Situation

• Our Vision

Agenda for the day


Company Background

Year Founded : 2011

Paid Up Capital : RM300,000

Total Employees : 22 (updated Sept 2014)

Business segments :• Digital System Solutions• Design Solutions• Manufacturing Solutions• Process Development Solutions

Subsidiaries Owned : STEP Engineering Solutions Sdn. Bhd.

9, Jalan Putra Mahkota 7/8B, Putra Heights, Subang Jaya, 47650 Selangor, Malaysia

$


Automotive Aerospace MedicalEnergy, oil &

gasGeneral

Engineering

31 2 4 5

Industries served

We focus to contribute and drive the metal cutting divisions for the following industries:

Current customers include:


Our Services & Solutions

SDMK, Systems, Design and Manufacturing Kernel, was founded in year 2011. The company focuses

in providing design and engineering solutions to optimize customers’ manufacturing capability.

We offer 4 types of services:

Digital Systems Solutions

DesignSolutions

Manufacturing Solutions

Process Development Solutions



1



Create visibility to measure shop floor performance

Create total productive maintenance culture

Create Digital Tool Data & System Oriented Inventory

Management

SDMK Systems


Digital Systems Solutions Work Flow

Workshop to gather customer requirement

Create implementation plan & deployment plan

Accepted by Customer?

System installation & configuration

Commissioning & testing

System user & administrator training

Job Done!

1.Define objective

2.Define success criteria

3.Define implementation

scope

1.Define project

team

2.Schedule

3.Implementation

phasesIssue

found

No

issue

Not

Accepted


Design Solutions

2


Customer Requirement

Raw Casting Material Required Finish Product

Customer Available Machine

SDMK DESIGN METHODOLDY

SDMK offers design services to design clamping solution to machine from raw material to what customer require

Design Solution

Design Solutions


Design Solutions Work Flow

Customer Provides Requirement & Specifications

Customer Provides Expectations

Accepted by Customer?

SDMK Provides Detailed Design

Customer needs manufacturing service?

SDMK Provides Completed

Manufactured ProductJob Done!

1.Total Weight of final design

2.Setup time on machine allowed

3.Total time allow to load/unload using the designed tooling

4.Expected Cost of Manufacturing of the complete Design

1.Completed Assembly 3D

2.Detailed 3D models

3.Engineering Technical Drawings

No

Not Accepted

1.Raw material information

2.Finish Product Specifications

3.Available Machine

SDMK Design Provides Concept

1.SDMK Design Guidelines Accepted

Yes


Design Solutions - continue

1. Today there are plenty of manufacturers in Malaysia that provide manufacturing services to

customer with a readied design from customer (Copy & Paste method)

2. SDMK Design offers a technical services to investors who is looking for “Out-Of-The-Box”

solutions instead of copying the old days technology.

3. SDMK Design creates a new ground of improvement to customer to offer a more productive

solutions with a lower cost of manufacturing.

4. SDMK Design adopts true engineering philosophy in providing new design solutions. Our work

is submitted with technical specification and drawings, which can be manufactured in any

facility. Our design solutions are robust and this allows flexibility and agility when transferring

“know-how” to customers.



3



• We offer manufacturing solutions to customers who require the total manufacturing design.

• The information is transferred to manufacturing through technical drawings generated to ensure

quality and requirements are met.

Engineering technical drawing

Manufactured to product requirement


Manufacturing Solutions – Standard Product Partners


ProcessDevelopmentSolutions

4



Raw Material Product (Customer’s need)

How to clamp work piece in machine?

What machine to use? How to cut to the final

product?

What cutting tools to use?



Customer Provides Requirement & Specifications

Process Definition

Does customer require proof out?

Handover to customer for repeatedly produce

Job Done!

1.Define number of operation

1.Raw material information

2.Finish Product Specifications

3.Component specification documents

4.Technical drawing information

Cutting concept. Development for

metal cutting

1.Institution knowledge preservation

2.Training

Yes

Design of clamping solution

Cutting tools selection

Develop Work

instruction

Job Done!

SDMK DESIGN METHODOLDY

Fail

Pass

No

Test Cut


Our Values in The Industry

2 Move up the manufacturing value chain

Reduce dependency on low skill labor intensive manufacturing3

1 Creates “institutional knowledge”

4 High skilled design and engineering jobs creation


Business Values to Improve Customer Current Situation

• Consistent manufacturing process• Independent on machinist skills• Matching manufacturing sites with

development

SDMK BusinessCurrent Situation

• Dependency on machinists• Jobs are highly dependent on machinist;

causing process inconsistency

• Slow production ramps• Knowledge dependency on machinists• Slow learning curve due to improper

knowledge transfer

• Poor manufacturing control• Lost traceability in the changes made

• Knowledge transfers failure.• When machinist leaves the position,

knowledge transfer fails. • Difficult to sustain high skill machinists

• Faster production ramp• Development done by engineers helps

production to ramp up faster with proper documented SOP

• Improve manufacturing control• Changes coordinated through joint

engineering teams

• Knowledge transfer • All engineering knowledge are proper

documented. Smooth knowledge transfer to any staff within the organization.


SDMK Vision

“To be the leading total solutions provider in industries with metal

cutting technology”

Managing Director – Yew Seik Wai


Thank You!

Systems, Design and Manufacturing Kernel

systems, design and manufacturing kernel company profile rev 5.1 dec, 2014

Documents

design services

quality systems

manufacturing kernel

types of services

step engineering solutions

total employees

manufacturing service

current customers