systems for car manufacturing

8/12/2019 Systems for Car Manufacturing

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Grner Systemtechnik

Presentation of

Grner SystemtechnikGmbH & Co. KG


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Grner Systemtechnik

The company

company with two locationsBad berkingen/Hausen and Hildburghausen (Thringen)


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Grner Systemtechnik

The company

ca. 350 employees in total splitted in 3 different areas:

- machines- and installation equipment(development and build up)

- toolings- and fixtures (development and build up)- machining of casted parts, mainly for the automotiveindustry


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Grner Systemtechnik

Machining of casted parts mainly for the automotive industry inengine transmission and stearing gear housings in e.g. Fe and non Fe containingmaterials and magnesium.

Machining of self-engineered machine centres, toolings and fixtures (closedautomatic control system in this technology).

All necessary methods for the supply of finished parts, ready for assemblyare on the latest technical standard:e.g. - high-pressure water deburring equipment

- leakage test equipment (by air or under water )- assembly equipment- full integrated quality system e.g. measurement machines (Zeiss)SPC-testing, hardness test, contur- and surface roughness test,controlling of gages and calibration in house.

toolings- development, engineering and assembly are on the latest standard. excellent logistic and service competence e.g. just- in-time respect. just-in-sequence

Machining of casted parts


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Products

P.-Car Power

Stearing Gear

HousingPQ 35

ZF Lenksysteme GmbH

P.-Car Power

Stearing Gear

HousingOpel AstraTRW Fahrwerksysteme

P.-Car Power

Stearing Gear

HousingBMW E90

ZF Lenksysteme GmbH


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Products

P.-Car - Flansh Housing

NAG 2iDaimlerChrysler AG, Stuttgart

P.-Car- Zylinderhead

V8 (400 CDI)DaimlerChrysler AG, Berlin


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Truck Stearing GearHousing

Servocom, ScaniaZF Lenksysteme GmbH

Products

Transmission Housing

FAG, Front-Quer fr A-KlasseDaimlerChrysler AG, Stuttgart


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Grner Systemtechnik


Porsche TurboMWK

CVT- Transmission Housing

BMW MiniZF Sint Truiden

products


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Grner Systemtechnik


NAG I, 5-Gang AutomatikDaimlerChrysler AG, Stuttgart

products


NAG 2, 7-Gang AutomatikDaimlerChrysler AG, Stuttgart


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products

Clutch Housing

EcosplitZF-Friedrichshafen AG


E24ZF-Friedrichshafen AG


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Produkte

Transmission Housing 6 HP 26

HyundaiZF GetriebeSaarbrcken


AS TronicZF-Friedrichshafen AG/Georg Fischer


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Produkte

P.-Car Power

Stearing Gear HousingBMW E90 APA

ZF-Lenksysteme GmbH


Voith

Valve Cover Housing

Bosch Nrnberg


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Grner Systemtechnik

Produkte

Stearing Gear Housing

DC MannheimGeorg Fischer

Oilpan

DC MannheimGeorg Fischer


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Grner Systemtechnik

Actual supply approvals

Direct approvals

for OEMs- DaimlerChrysler AG (A-evaluation)- Volkswagen AG (A-evaluation)

Indirecte approvals for

SECOND TIER

- Bosch Rexroth AG- ZF Friedrichshafen AG

- ZF Lenksysteme GmbH- ZF Getriebe GmbH, Saarbrcken

- ZF Sint Truiden- ZF Hungria Kft.- Honsel, Meschede

- Honsel, Nrnberg

- Linde AG- Siemens

- Steyr Motorentechnik- TRW Fahrwerksysteme

- Thyssen

- VOITH


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Quality- and environmental certificates

- ISO TS 16949:2002- QS 9000- DIN EN ISO 14001- VW formel Q: A-evaluation


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Equipments for productionlocation Hausen

1 high-pressure water deburring equipment (HDWE) (700 bar fully-automated for pieces untilmax. dimension 800mm x 600mm x 600mm)

washing machine centres

leakage test equipments (half respect. fully-automated) coordinate measuring machine

tooling shop and prototyping in house

28 machine centres HC 800E(multi-spindle)

7 machine centres HCV 630(single-spindle fully-automated)


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Equipments for productionlocation Hildburghausen

10 machine centres HC 800 Eespecially equipped for stearing gear

housings (multi-spindle)

fully- automated washing machine inspecial condition for stearing gear housings

fully- automated material flow

leakage test equipments

coordinate measuring machine


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Supplied volume (A-parts)

location Hausen (based on march 2005):

truck clutch housings ~ 700 pieces per day

truck transmission housings ~ 400 pieces per daytruck power stearing gear housings ~ 300 pieces per daytruck stearing gear housings ~ 350 pieces per day

truck stearing oilpan ~ 150 pieces per dayP.-Car power stearing gear housings ~ 1.000 pieces per day

P.-Car transmission housings ~ 1.500 pieces per dayP.-Car clutch housings (CVT) ~ 600 pieces per day

location Hildburghausen (based on march 2005):P.-Car power stearing gear housings ~ 7.000 pieces per day


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Integrated process planning


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North American Agent:

839 N. Rochester Rd.

Clawson, MI 48067+1-248-588-3971 Phone

+1-248-588-3972 Fax

[email protected]

www.gbsupport.comPeter Beierling
mailto:[email protected]://www.gbsupport.com/http://www.gbsupport.com/mailto:[email protected]

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