t-150 motorized swing-gate user manual - fd...

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JANUARY/2016

T-150 MOTORIZED SWING-GATE USER MANUAL

MAKİM MAKİNE TEKNOLOJİLERİ SAN. TİC. A.Ş.

Sincan OSB Erkunt Caddesi No:20 06930

Ankara/TURKEY T: +90 (312) 267 56 87 F: +90 (312) 267 56 99 www.makim.com.tr

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CONTENTS

1. ATTENTION ....................................................................................................... 4

2. TECHNICAL SPECIFICATIONS ......................................................................... 4

2.1. MAIN SPECIFICATIONS................................................................................ 4

2.2. PHYSICAL SPECIFICATIONS ........................................................................ 5

3. INSTALLATION-MOUNTING ..............................................................................

3.1. TURNSTILE FLOOR MOUNTING .................................................................. 6

3.1.1. T T150 FLOOR FIXING .......................................................................... 7

3.1.2. FLOOR MOUNTING DIMENSIONS ......................................................... 7

3.2. T150 SWINGGATE WING CONNECTION ....................................................... 8

4. MAINTENANCE..................................................................................................................9

5. TRANSPORTATION AND STORAGE ................................................................. 9

6. ELECTRONIC CONNECTIONS…………………………..……………………9

6.1. T 150 MSWG PUSH BUTTON CONNECTION(FOR QUICK CONNECTION) ..... 9

6.2. GEMO PLC SETTINGS ................................................................................ 10

6.2.1. AUTOMATIC CLOSING TIME SETTING ............................................... 10

6.2.2. CANCEL AUTOMATIC CLOSING ......................................................... 10

6.2.3. OPEN-WAITING FUNCTION SETTING.................................................. 10

6.2.4. LED INDICATION BOARD (OPTIONAL) ............................................... 10

6.2.5. T 150 MSWG PASSAGE COMPLETED (SIGNAL) ................................... 11

6.2.6. GEMO PLC AND BM29 INDICATION BOARD ....................................... 12

6.2.7. T 150 MSWG OPERATING IN ONE DIRECTION .................................... 12

6.3. T 150 MSWG SCHEME ............................................................................... 13

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6.4. T 150 REMOTE CONTROL CONNECTION SCHEME (DETAILED) ................ 14

6.5. T 150 MSWG GEMO PLC CONTROL UNIT USE AND CONNECTION ............ 15

6.6. GK 46 CONNECTORS .................................................................................. 15

7. GK46 BOARD SCHEME .................................................................................... 16

8. CERTIFICATES………………………………………………………………17

9. APPENDIX-A: T150 MSWG MAINTENANCE INSTRUCTIONS ........................ 17

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ATTENTION

Read the all manual, before operating the turnstile.

Keep the manual for future usage.

Do not place the devicon moving floor.

Do not let any item base on energy cable of the device.

Do not place energy cable at clear area not to people walk on it .

Do not repair the turnstile. Any repairment must be done only by authorized services.

Protect the device with strong grounding line.

Do not try to pass over the turnstile or from the arm’s next space of the turnstile

Do not expose the turnstile to excessive water in order to prevent any penetration.

TECHNICAL SPECIFICATIONS

2.1. GENERAL SPECIFICATIONS

Operation Direction Bi-Directional

Motion Motorized

Body 1,5 mm AISI 304 Stainless Steel

Wing Ø25 stainless steel pole

Mechanism Mono-block mechanism. ST37 steel material with

various covers.

Power Consumption 220V 50Hz / 30 W

Operating Consumption 24 V DC +- %20

Operating Temprature 0 C˚ - + 70 C˚

Pass/Stop Indicator None ( Optional )

IP Protection IP 42

Dimensions See Picture 1.

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2.2. PHYSICAL SPECIFICATIONS

Dimensions are given in “mm”.

T 150 standard wing lenght is 850 mm, and can be extended upon demand.

Bigger and wider wing can be used upon demand.

HEIGHT EXTENT WIDTH WING+WIDTH WEIGHT

T 150 1055 150 250 850 40 Kg.

Picture 1

TABLE 1

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INSTALLATION-MOUNTING

3.1. TURNSTILE FLOOR MOUNTING

Turnstile Mounting Kit, consists of steel dowels and bolts.. Mark the hole points on

the ground, where the turnstile will be mounted.

Drill 8 cm deeped marked mounting holes by 12mm drill top as using drill and hilt

.While drilling, make sure to drill or hilt to be upright positions.

Fix the steel anchors to the drilled holes. If the ground is not strong, fix the steel

anchors using chemical soil mixture (recommended one is Hilti HIT HY 150 ).Wait 20

minutes for hardening of chemical soil mixture.After be sure steel anchours will not

remove up, place the turnstile on floor. After check the last time, screw the bolts and

nuts not to have any gap between turnstile and floor.

Connect energy cable to 220 VAC line with 6A fuse.

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3.1.1. T150 FLOOR MOUNTING

3.1.2. T150 FLOOR MOUNTING DIMENSIONS

In the Picture 5, you can see the distance between the holes for dowels to be fixed on the

floor.

Firstly remove the front door shown with “4”. Then place the turnstile body “1” on

the floor, on the steel dowels. Finally, fix the turnstile with “3” washers and “2” screws.

Picture 4

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3.2. T150 ARM CONNECTION

Picture 6

Picture 5

Place the “1” Turnstile Arm in the holes on the “4” Rotor Shaft. Then fix from

behind with “3” M8x30 Allen Screw.

1.Turnstile Arm

2. T 150 Turnstile Body

3. M8 Nut (Welded)

4. Rotor Shaft

5. M8x30 Allen Screw

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MAINTENANCE

Please check Appendix-A at the end of this user manual. .

TRANSPORTATION AND STORAGE

During transportation of products, they must be in their origional package. Consider to warning on the package for forwarding, transporting and stacking More than 3 items should not be placed one of the top of the others.

ELECTRONIC CONNECTIONS

6.1. T 150 MSWG BUTTON CONNECTION (FOR QUICK CONNECTION)

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There are contact outputs on the blue connector

,which will be seen on the buttom when you

open the T150 mid-door.

If the turnstile receives a trigger twice for the same direction, then

it will keep waiting open, until you send another contact on the

reverse direction. You can cancel this with SET3. You can change

the Open Waiting time with Set1. For Plc password, ask your

technical service supplier.

1 is No common output.

1 and 3 for clockwise direction turning with short circuit

1 and 4 for counter-clockwise direction turning with short circuit

1 and 5 for emergency opening as long as it is on short circut( brake will be

released and gate will be opened manually pushing by hand )

Picture 7

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6.2. GEMO PLC SETTINGS

6.2.1. AUTOMATIC CLOSING TIME SETTING

Keep pressing SET1 button,display will change after 5 seconds. Enter the settings

menu with typing password "F000" .

S11: The display will show AÇIK ZA xx.x . This value indicates the time that the gate

keeps open ( time until its automatic closing )

You can enter any duration using F1, F2 and F3 buttons.

Press SET1 again to keep your settings.

6.2.2. CANCEL AUTOMATIC CLOSING



SET32: Close with timer; 0: OFF, 1: ON. Enter any value you want using F1, F2 and F3 .

Press SET3 to save your settings.

6.2.3. OPEN WAITING FUNCTION SETTING



SET31: Open Waiting; 0: De-Activate, 1: Activate. Enter any value you want using F1,

F2 and F3 .

Press SET3 to save your settings.

6.2.4. DISPLAY CARD ADDING ( OPTIONAL )



SET33: BM29; 0: OFF, 1: ON.Enter any value you want using F1, F2 and F3.

Press SET3 again to save your settings.

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6.2.5. T 150 MSWG PASSAGE COMPLETED INFO ( SIGNAL )

T-150 ROTATION COMPLETED:

On the GEMO PLC, between “- and 13” , there is 15 V DC while the gate is clockwise

turning(CW) till it finishes its rotation.

between “- and 15” there is 15 V DC while the gate is counter clockwise

turning(CCW) till it finishes its rotation.

You can use this voltage as rotation completed signal, or with a relay as a dry contact..

Picture 8

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6.2.6. GEMO PLC and BM29 DISPLAY CARD

In order to get Red Cross (X) LED when turnstile is closed :

On BM29 Indicator board, there are triple connectors. On the tips of these connectors, there is

24 V. This 24 V should be connected to Q7 output on Gemo, and control tip should be

connected to Q8 on the gemo. GND tip will be connected to (-) output of the Gemo( on the

left of Q1).

In order to get Green Arrow (→) LED when turnstile is closed :

On BM29 Indicator board, there are triple connectors. On the tips of these connectors, there is

24 V. This 24 V should be connected to Q8 output on Gemo / control tip should be connected

to Q7 output . GND tip will be connected to (-) output of the Gemo( on the left of Q1).

6.2.7. T 150 MSWG OPERATING ON ONE- DIRECTION

Push a cable between Number 10 of blue connector (On the Picture 7 -red colour +

18v) and I1 output on the gemo on Picture 8. The gate will open to left side, it doesn’t open to

right side.

Picture 9

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Push a cable between Number 10 of blue connector (On the Picture 7 -red colour +

18v) and I2 output on the gemo on Picture 8. The gate will open to right side, it doesn’t open

to left side.

6.3. T 150 MSWG SCHEME

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6.4. T 150 REMOTE CONTROL CONNECTION (DETAILED)

[1] PE – MAKE PROTECTIVE EARTH CONNECTION.

[2] MAKE 24v POWER SUPPLY L(PHASE) AND n (NOTR) CONNECTIONS.

[3] CONNECT CCW, CW AND S/K BUTTONS TO EXIT CONNECTOR.

3 seconds after power is given, the control mechanism will be on and the gate

will be on zero position(locked position).

CONTROL BUTTONS ( EXPLANATION )

CCW btn: This is to rotate the gate on the counter-clockwise direction.

If the gate is closed, it will open to counter-clockwise direction.But if the gate is open on

the clockwise direction, it will close then.

CW btn: This is to rotate the gate on the clockwise direction. If the gate is closed, it will

open to the other direction. If the gate is open in counter-clockwise , then it will close.

Note 1.After the gate is opened, if it is not closed in 5 seconds, it will close

automatically.

Note 2.While the gate is moving, if you push the other direction button, the gate will

change direction to other way.

Making the gate wait in open position:When the gate is in open position, if you press

the same button twice, the gate will wait open till you press on the other button.

When the Gate’s movement is blocked:Because of blocking, if the gate cannot reach

wanted position in 20 seconds, the gate will be in free mode. And it will be back to

closed mode after 5 seconds.

S/K (Free/Controlled) btn: When this button is pressed, the gate is on free mode. It

can be pushed by hand. If this button is not-pressed position, then the gate will be

in controlled mode.

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6.5. T-150 MSWG GEMO PLC INFORMATIONS

GEMO RELAY OUTPUTS: Q1, Q2, Q3, Q4, Q5, Q6, Q7, Q8, Q9, Q10

Q1 motor voltage level (0FF:high, ON:low)

Q2 motor on/off

Q3 motor direction (0FF: + polarite, ON: -polarite)

Q4 locking solenoid on/off

Q5 Locking solenoid on/off

Q6 NU

BM29 Pass/Stop Indicator Outputs (Optional) Q7 bm29

Q8 bm29

Q9 ccw busy Dry contact until open or close

Q10 cw busy

6.6. GK 46 CONNECTORS

J7:GK46 24V Power Input (black)

1 Gnd (common )

2 +24 V (FU1 (passes through fuse )

J1:GEMO PLC 24V Power Connector (red)

1 Gnd (common)

2 +24 V (FU1 Fuse Protected)

J2:INPUT1 6 Connectors (white): GEMO PLC relay outputs Q1..Q6 on these connectors

1 Q1 Q1 on - LED1 (red) will be on (Cable: BROWN)

2 Q2 Q2 on -LED2 (red) will be on (Cable: YELLOW)

3 Q3 Q3 on - LED3 (red ) will be on (Cable: GREEN)

4 Q4 Q4 on - LED4 (red) will be on (Cable: WHITE)

5 Q5 Q5 on - J3 Buzzer will be on (Cable: GREY)

6 Q6 NU(Cable : BLUE)

J8:INPUT 24 connectors (white ): GEMO PLC relay outputs for Q7,Q8,Q9,Q10. (Optional)

1 Q7 Q7 on - D10 (green) will be on. BM29 green tip.

2 Q8 Q8 on - D6 (red ) will be on. BM29 red tip.

3 Q9 Q9 on - D11 (red) will be on. ccw busy.

4 Q10 Q10 on- D12 (red) will be on. cw busy.

J10:2 connectors (red):ccw busy signal output

1 Gnd (common)

2 CCW busy

J11:2 connectors (black):cw busy signal output

1 Gnd (common )

2 CW busy

J3:2 connectors (white ):buzzer output

1 Gnd (common) When power is on,free mode is off or after the closing time the gate is rotating to its position,

Q5 will be on. 2 Q5 Buzzer

J8:3 connectors (white):led board output (Optional)

1 Gnd (common)

2 green gemo Q7 on

3 red gemo Q8 on

J6:2 connectors (Brown ):led board output (Optional)

1 MT1 Turning Direction: LED7 (red) , LED8 (red) cable from motor (blue,yellow)to J6 connector

.(blue tip, to the reverse resistance) 2 MT2

J4:2 connectors (Green): Brake emf solenoid output

1 Sl1 Brake is on : LED6 (red) Cable from solenoid (brown,yellow) to J4 connector. 2 Sl2

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GK 46 CONTROL BOARD SCHEMA 7

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CERTIFICATES

APPENDIX-A MAINTENANCE INSTRUCTIONS

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The maintenance tips and times given in this part are general informations. It is suggested to the user to decide maintenance instructios himself depending on environmental and usage conditions. Turnstile must have maintenance by authorized service periodically. In case it is not possible to connect with an authorized dealer, get into contact with manufacturer company and obtain information on periodical maintenance.

TIME OPERATION EXPLANATION

GENERAL

Turnstile Outer Body 1-4 Weeks Dusting Remove the dust with a moisturized rag.Impurities on turnstile surface are cleaned with stainless steel care sprey, Würth brand ( For Stainless Steel Turnstile)

Turnstile Plexy Wing 12 Months Control Check the nuts and screws, fix the loosened ones.

Anchors and nuts connected to the ground

12 Months Control Control the nuts and anchors for ground connection. Replace the impaired connections.

Turnstile Mechanism

Solenoid 12 Months Control&Cleaning

Observe the movements of selenoid on the mechanism not to have any problem for turnstile locking. If there is any problem about operating or locking , replace the selenoid group with new one as ordering from sapare part list.

Locking Pins 12 Months Control

Check if the locking pins are damaged when turnstile is in closed

position.. Kolda aşırı boşluk oluşmuş ya da kilitleme fonksiyonunda sorunlar varsa yedek parça tedarik edilerek aşınan ve zarar gören

parçalar değiştirilir.

Turnstile Connection Cables

12 Months Control Control the cables coming from selenoid and microswithces ( just visually ). And check the tightness and connections of Mega radar 10 clip screws.

Coupling 12 Months Control Kayar Kaplinin motor ile mil arasında düzgün çalışıp çalışmadığı

gözlemlenir. Kaplinde herhangi bir problem varsa yenisi ile değiştirilir.

Electornic Equipment and Cabling

Electronic Boards And Cabling

12 Months Control&Cleaning

Check the connectors of passing cables between boards and from boards to turnstile.Turnikeye geçiş verilerek turnikenin çalışması gözlemlenir. If there is not any problem with turnstile operating, it means systems is functioning properly. If any problem is observed, replace the boards with new ones. Note: For cleaning, Würth brand oxide cleaner is suggested.

System operating control and maintenance

12 Months Validator and electronic parts’ functioning, operating and detailed control&maintenance informations are checked through validator and turnstile electronic equipment documents.

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t-150 motorized swing-gate user manual - fd...

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