t 9.3 automation technology - iuma - ulpgc (ladder diagram), fbd (function block diagram), and stl...

T 9.3 Automation Technology

The simple introduction to the complex world of automation technology

LD DIDACTIC GMBH Seite 2 von 3

LD DIDACTIC has didactically engineered SIMATIC components for practice-oriented vocational training and education. For the connection of these components to peripheral equipment we have developed a training panel equipped with 4-mm safety sockets for the mounting of basic modules as well as their input and output modules. In addition to the basic equipment sets completely configured found in this catalogue you can also select the CPU appropriate for your special needs and combine this with input/output modules of your choice, or simply extend the already configured equipment sets. The Automation Technology multimedia course and the vivid models as well as networking the components the programmable controller PLC is extended into an entire system the guaranteeing objective-oriented training. • Fundamentals of PLC programming with COM3LAB course, bus and automation technology • The modular PLC (SIMATIC S7-300) • The training panel from LD DIDACTIC (basic unit 730800) for accommodating components and up to 9

input/output modules • Programming is performed in accordance with IEC 1131-3 (LAD, FBD, STL) • Application models (PC process simulations as well as hardware models) • The networking of automation technology components (Profibus-DP, MPI Multiple Point Interface, AS-i

Actuator/Sensor Interface) sensor technology • Sensor technology • Control relays and logic modules for simple open-loop control functions • Visualization

Symbole:

Experiment literature included in the package

Battery required

Software included in the package

Equipment is COM3LAB compatible

Accessories required

Bus-capable (USB, Profibus, ...)

T 9.3 EQUIPMENT SET CONFIGURATION

LD DIDACTIC GMBH

T 9.3.1 PLC S7-300

T 9.3.3 PROFIBUS-DP

T 9.3.4 Sensor Technology

T 9.3.2 PLC- Applications

T 9.3.5 AS-Interface

T 9.3.6 Control Relay

Fundamentals of Electrical Engineering

T 9.3.1 S7-300 PROGRAMMABLE LOGIC CONTROL Completely configured basic sets with S7-300 controllers. Various supplementary software packages are available for programming. T 9.3.2 PLC APPLICATIONS Table-top or PC simulation application models for exercises and reinforcement of programming techniques. T 9.3.3 PROFIBUS-DP The Profibus is designed primarily for the interconnection of intelligent modules, e.g. the frequency converter motor. Supplementary components allow T 9.3.1 basic sets to be expanded into networked automation systems using the Profibus-DP. T 9.3.4 SENSOR TECHNOLOGY Sets from the fields of instrumentation and control technology intended for connection to the automation technology. T 9.3.5 AS-INTERFACE The actuator/sensor interface is an economical option for linking simple modules, such as sensors and actuators (switching functions). Sensors and actuators can be connected to the controller using an unshielded, two-conductor line. T 9.3.6 STEUERRELAIS Simple control functions can be set up quickly and easily using control relays or logic modules.

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LD Didactic GmbH

AUTOMATION TECHNOLOGY

LD Didactic GmbH

S7-300 Programmable logic controllersT 9.3.1.1

T 9.3.1.1

Training Objectives

➔ PLC setup and project planning

➔ Commissioning, testing and troubleshooting an automation system

➔ Programming in compliance with IEC 1131-1 (STL, LAD, FBD)

➔ Documenting and archiving

The S7-300 with PC adapter and STEP7

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LD Didactic GmbH


LD Didactic GmbH

S7-300 Programmable logic controllersT 9.3.1.1

Completely configured basic sets with any of the S7-300 series CPUsAside from the recommendable basic set, completely configured units are available with any of the 300 series CPUs. Practice automation tasks are implemented - just like they are in industry - with the STEP 7 software pa-ckage. This software uses object-oriented techniques for programming the automation devices in compliance with IEC 1131-1. Editors are available for the LAD (ladder diagram), FBD (function block diagram), and STL (statement list) programming languages as well as tools for software testing and hardware configuration.

T 9.3.1.1 EQUIPMENT LIST

S7-300 Programmable logic controllersBasic SetQUANTITY CAT. NO. DESCRIPTION

1 730 823 SIMATIC S7-312

or alternativ for 730 823:

1 730 822 SIMATIC S7-CPU 313C

1 730 871 Step 7 Software

1 730 879 PC Adapter


(1) 730 878 CP5611 MPI

Manual

1 730 880 Complete Step 7 Documentation (CD)

Examples of configurated S7-300CPUs:

1 730 821 SIMATIC S7-CPU 314C-2DP

1 730 822 SIMATIC S7-CPU 313

1 730 823 4 SIMATIC S7-312, 18DI, 14DO

1 730 826 1 SIMATIC S7-314, 16DI, 16DO

1 730 826 2 SIMATIC S7-314, 16DI, 16DO, 4AI, 2AO


1 730 826 4 SIMATIC S7-314, 8DI, 8DO


1 730 828 1 SIMATIC S7-315-2DP, 16DI, 16DO

1 730 828 2 SIMATIC S7-315-2DP, 16DI, 16DO, 4AI, 2AO


1 730 828 4 SIMATIC S7-315-2DP, 8DI, 8DO


DI: digital input, DO: digital output, AI: analog input, AO: analog output

T 9.3.1.1

Step7 Software

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LD Didactic GmbH Page 1 of 2

AUTOMATION TECHNOLOGY AUTOMATION TECHNOLOGY

LD Didactic GmbH

Modular S7-300 Controllers T 9.3.1.2

T 9.3.1.2

Modular S7-300

Training Objectives

➔ PLC setup, interconnection and commissioning

➔ Testing and troubleshooting an automation system




LD Didactic GmbH

The individual SIMATIC S7 controllerAs modular as the PLC itself, this individual training system can be put toge-ther with the help of the modular training panel. The modular training panel has a profile rail that accepts the PLC and modules. All S7-300 series control-lers are compatible with this profile rail. There are various input/output mo-dules available that have 4 mm safety sockets (as well as entry simulation) for connecting peripheral devices via connecting leads. These I/O modules are pre-wired to SIMATIC circuit boards.

We would be glad to configure a system to meet your needs!


Modular S7-300 Controllers QUANTITY CAT. NO. DESCRIPTION

Examples for individual input and output modules:

730 800 PLC Basic Unit

730 797 DIN Rail for S7-300

730 801 8 x Digital Inputs

730 802 8 x Digital Outputs

730 803 Analog Input/Output 4/2

730 8041 Input/Output for CPU 314 C


730 806 2 x Digital Outputs

730 808 Socket Field Panel, 20

730 809 Blank Panel

730 811 Byte Input/Output


730 813 Digital Voltmeter Module ±60V

730 814 Input/Output for CPU 312 IFM

Additional required SIMATIC S7-300 components

T 9.3.1.2

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Modular S7-300 Controllers T 9.3.1.2

LD Didactic GmbH


LD Didactic GmbH

COM3LAB Course, Bus and Automation TechnologyT 9.3.1.3

T 9.3.1.3

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COM3LAB with Course Bus and Automation Technology

Training Objectives

➔ Fundamentals and terminology (IEC 1131) for PLC programming

➔ Logic functions, timing, counters, numeric processing and program editing

➔ Simple sensors and signal conditioning with analog/digital converters and multiplexers

➔ Project planning an automation system

➔ PLC programming and commissioning

➔ Data transfer structures and protocols

➔ Connecting Fieldbus systems and putting them into operation

➔ Transmitting and error analysis

➔ Connecting external components

➔ Integrating PROFIBUS stations

LD Didactic GmbH


LD Didactic GmbH

Fundamentals of PLC programming in the COM3LAB multimedia learning environmentThe COM3LAB Course, Bus and Automation Technology (700 31) presents fundamental concepts of programmable logic controllers (PLC) and demons-trates their capabilities for being networked, including networking with sen-sors and actuators, on the basis of the PROFIBUS. Many examples, explana-tions, exercises and practical problems explicitly present PLC fundamentals and behavior. The compact, yet complex, hardware accompanying this course makes it possible for you to gain real practice-oriented experience with the instructional material.

Options for connecting additional external Profibus components offer you comprehensive means to form constellations for experimenting with bus and automation technology sequences that are realistic and yet easy to set up.


COM3LAB Course, Bus and Automation Technology QUANTITY CAT. NO. DESCRIPTION

1 700 00 COM3LAB Master Unit

1 700 31 COM3LAB Course: Automation and bus technology

COM3LAB Course, Bus and Automation TechnologyT 9.3.1.3

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T 9.3.1.3

Assemblies 24 digital inputs

8 analog inputs

sensors: temperature sensor, phototransistor

20 digital outputs

2 analog outputs

1 motor

1 dimmable lamp

4 mm sockets for external applications

PROFIBUS (1 master, 2 slaves)

connection for external PROFIBUS components

LD Didactic GmbH


LD Didactic GmbH

Hardware ModelsT 9.3.2.1

SIMATIC S7-300 with hardware models traffic light and park house: programmed with STEP7

Training Objectives

➔ Digital process flow analysis


➔ Commissioning, testing and troubleshooting hardware modules

T 9.3.2.1

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LD Didactic GmbH


LD Didactic GmbH

The ideal introduction to the complex world of automation technologyVarious LD Didactic application models have been developed to exercise and instill programming techniques (constants, variables, block structures, etc.) as well as demonstrate the application of PLC resources (markers, timing, system functions, etc.). These have been conceived such that clearly arran-ged equipment engenders rapid learning success. These models are available as table-top models or PC simulations.

The traffic light and park house hardware models are ideal introductions to the complex world of PLC programming.


Hardware Models QUANTITY CAT. NO. DESCRIPTION

1 728 740 Traffic Light Crossing,TM

1 728 741 Car Park, TM

Additional required:

1 730 82xx Siemens SIMATIC S7-300 from T 9.3.1.1



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T 9.3.2.1

Hardware ModelsT 9.3.2.1

LD Didactic GmbH


LD Didactic GmbH


LD Didactic GmbH


T 9.3.2.2 Equipment Simulator (CBS 9)

T 9.3.2.2

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Training Objectives

➔ Analog and digital process flow analysis


➔ Commissioning, testing and troubleshooting on technologically differing equipment

➔ Simulation of process flows

➔ Centralized operation and monitoring of equipment and processes

CBS 9 Dispenser with Profi-CASSY and S7-300

LD Didactic GmbH


LD Didactic GmbH


LD Didactic GmbH


Complex processes clearly presentedWhen the Profi-CASSY is combined with CBS 9 software models, the result is a universal equipment simulator. This hardware/software combination is connected on one side, via PROFIBUS or directly with a flat cable, to the PLC and, on the other side, via USB to a PC. This gives the PC access to 16 digital and 2 analog inputs and outputs.

Process simulations are available for the most diverse equipment. These simulators are easily installed on the PC.

Profi-CASSY makes the equipment‘s actuators and sensors accessible to an external, real controller. Operating elements on the simulated equipment can be activated with the PC‘s mouse or keyboard.

Simulations have three different modes:

In demo-mode, the process runs autonomously on the monitor screen where it can be observed and studied without stress.

In manual mode, the equipment can be tested step-by-step. All actuators can be activated per mouse click and their effects on the equipment can be observed.

In external mode, a real PLC takes over control of the equipment. PLC outputs are connected to Profi-CASSY inputs, and thereby the equipment‘s actuators. PLC inputs are connected to Profi-CASSY outputs, which allows acquisition of all of the equipment simulator‘s sensor signals.


Equipment Simulator (CBS 9) QUANTITY CAT. NO. DESCRIPTION

1 524 016 Profi-CASSY®

1 728 801 Disk: CBS 9 Lift

1 728 841 Disk: CBS 9 Traffic Light System

1 728 811 Disk: CBS 9 Filling Plant Process

1 728 821 Disk: CBS 9 Universal Display

1 728 831 Disk: CBS 9 Motor Control Circuits

1 728 861 Disk: CBS 9 Automatic Temperature Control



Alternativ for 700 00 and 700 31:

(1) 730 822 SIMATIC S7-CPU 313C

(1) 730 879 PC Adapter

(1) 730 871 Step 7 Software

Profi-CASSY is the intelligent interface for many applications

required for vocational training. Digital and analog

inputs/outputs in conjunction with PROFIBUS-DP and USB

interfaces open up many other application possibilities.

instrumentation and control techniques with CASSY-LAB or Winfact

Digital and microcomputer technology as well as COM3LAB


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T 9.3.2.2

LD Didactic GmbH


LD Didactic GmbH


LD Didactic GmbH



LD DIDACTIC GMBH Page 3 of 4

T 9.3.2.2

CBS 9 Traffic Intersection with Profi-CASSY plus COM3LAB Course, Bus and Automation Technology

728 841CBS 9 Traffic Intersection

The following traffic situations can be realized:

- pedestrian crossing- street junction- intersection

Pedestrian waiting buttons and inductive traffic control loops can be integrated into the controller as options.

LD Didactic GmbH


LD Didactic GmbH


LD Didactic GmbH


Equipment Simulator (CBS 9)T 9.3.2.2

T 9.3.2.2

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728 801CBS 9 Elevator

Simulation of elevator equipment in a three storey building. Demanding exercise for a linked controller with the following components:

- 2 contactor for up/down cabin travel- 4 doors (cabin door and three floor

doors)- 9 light indicators- 9 operating buttons- 3 eimit switches for the individual

storeys

728 811CBS 9 Dispenser

Simulation of a bottle-filling system for beverages. Bottles on a conveyor are moved, filled, capped, and, if desired, counted. Broken bottles are ejected. The system has the following actuators and sensors:

- 1 contactor for conveyor run- 3 valves- 4 light indicators- 6 operating buttons- 5 sampling sensors

728 821CBS 9 Universal Display

The universal display is suited to tasks involving fundamental binary logic functions and analog value processing. It consists of the following components:

- LED state display for the 16 digital inputs/outputs of the PC adapter and simulation via buttons and switches

- 4 seven-segment indicators, controllable either directly or with BCD coding

- 4 digital voltage display instruments for the analog inputs/outputs on the Profi-CASSY with simulation via slide controls

728 831CBS 9 Motor Controls

The following relay circuits for motor control are mapped onto the screen in color graphics:

- self-holding- reversing control- Dahlander pole-changing circuit- reversing Dahlander circuit- star-delta circuit- reversing star-delta circuit- slip-ring rotor with step starter

728 861CBS 9 Temperature Regulation

Heating is presented for a room on the screen in color graphics. Control can be handled in a digital or analog manner, or regulation can be affected. The following settings and alarms are available:

- room temperature select- day/night switch- outside temperature- open/close window

All temperatures are presented on thermometers and time graphs.



LD Didactic GmbH

T 9.3.3 PROFIBUS-DP

Training Objectives

➔ Centralized operation and monitoring of decentralized equipment

➔ Connecting and commissioning Fieldbus systems

➔ Connecting differing PROFIBUS stations

➔ Testing and troubleshooting on the PROFIBUS

EIB Basic System, DP/EIB Link, PLC S7-300,industrial frequency converter with squirrel-cage motor,COM3LAB with course, bus and automation technology,

and Profi-CASSY networked to the PROFIBUS

T 9.3.3



LD Didactic GmbH

From the fundamentals of stored program controllers to a complex networked systemThe simple introduction to the complex world of automation technology is child‘s play with the practical COM3LAB multimedia course „Bus and Auto-mation Technology“ (700 31). This course conveys program logic controller (PLC) fundamentals through its extensive examples and exercises. Building on these fundamentals, the networking of controllers, including sensors and actuators, is treated with the PROFIBUS approach. The knowledge gained in this course is the basis for dealing with real industry devices. These prepared training components are realistic representations of quite complex mecha-tronic systems which include, for example, PROFIBUS (used here with fre-quency converter and squirrel-cage motor), actuator/sensor interface (AS-i) right on up to building services control technology with EIB.

T 9.3.3 PROFIBUS-DP

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T 9.3.3

T 9.3.3 EQUIPMENT LIST

PROFIBUS-DP BASIC SET QUANTITY CAT. NO. DESCRIPTION

PROFIBUS NASTER CONSISTING OF:



or alternativ for 700 and 700 31:

(1) 730 821 SIMATIC S7-CPU 314C-2DP



PROFIBUS SLAVES CONSISTING OF:

1 524 016 Profi-CASSY®

1 730 4301 Simatic ET 200M, 16DI, 16DO

or alternativ for 730 4301

(1) 730 4302 Simatic ET 200M, 16DI, 16DO, 4AI, 2AO

1 732 46 Motor with FCC 0.3


(1) 735 313 Industrial Frequency Converter 230V

(1) 732 104 Squirrel Cage Motor 230/400 V 0.3

Network transitions to EIB consisting of:

1 730 433 DP/ EIB Link

1 729 740 EIB Basic System

Manual for T 9.3.3

730 860 Simatic Net CD, manual collection

„EIB Basic System“

„Frequency converter/motor 0.3“ with Profibus connection

LD Didactic GmbH


LD Didactic GmbH


T 9.3.4

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Training Objectives

➔ Sensor behavior and applications

➔ Checking and setting sensors

➔ Connecting different kinds of sensors to a PLC

➔ Material recognition, frequency and rotary speed measurements

PLC S7-300 with Frequency Converter/Motor, Transmission with Two Link Shifting, Inductive and Capacitive Proximity

Switches

LD Didactic GmbH


LD Didactic GmbH

The ideal introduction to automation sensor technology The basic set for sensor technology consists of limit switches and proximity switches. These are used to clearly convey fundamental concepts of sensor technology in automation.


T 9.3.4

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Sensor Technology Basic Set QUANTITY CAT. NO. DESCRIPTION

1 730 90 Gear w.2 Switch Arms 0.1/0.3

1 730 93 Limit Switch 1NO 1NC

1 730 95 Ind. Proximity Switch 3-DC

1 730 97 Cap. Proximity Switch 3-DC

1 730 99 Opt. Proximity Switch 3-DC

1 732 46 Motor with FCC 0.3



or alternativ for 700 00 and 700 31:

(1) 730 82xx Siemens SIMATIC S7-300 from T9.3.1.1



The following T 8 category equipment (Instrumentation and Control Technology) is also

suitable for connection to automation technology equipment:

T 8.1.2.2 Position sensors

T 8.2.2.1 Rotary speed and voltage regulation with 24 V motor/generator set

T 8.2.2.2 Temperature regulation

T 8.2.2.4 Fill level and flow regulation

Measuring the flow of liquids

LD Didactic GmbH


LD Didactic GmbH

T 9.3.5 AS Interface

T 9.3.5

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Training Objectives

➔ Centralized operation and monitoring of decentralized equipment

➔ Connection of differing AS-i devices

➔ Applying special AS-i connection techniques

➔ Connecting bus subscribers, addressing, programming and functional testing

PLC S7-300 with AS-i Communications Module,AS-i Connection Module 2E/2A, AS-i Set,

Threefold Signal Lamp, Threefold Pushbutton and AS-i Bus Testing Instrument

LD Didactic GmbH


LD Didactic GmbH

Simply AS-i Interface Instead of Cable ConfusionThe actuator/sensor interface (AS-i) requires only one unshielded two-wire conductor to connect all of your actuators and sensors with the controller. The system is concise and, thanks to insulation-displacement technology, easy to assemble. In conjunction with an existing S7-300 set, an actuator/sensor system can be built up with the AS-i Communications Module as mas-ter and AS-i Connection Module 2E/2A and AS-i Set as slaves.

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T 9.3.5

AS InterfaceT 9.3.5


AS Interface Set QUANTITY CAT. NO. DESCRIPTION

1 730 410 AS-I Communications Module

1 730 412 AS-I Connection Module 2E/2A

1 730 413 AS-I Set

1 730 414 Signal Lamp 24V, Threefold

1 730 37 Pushbutton, Threefold

1 730 04 Drucktaster dreifach

1 730 82xx Siemens SIMATIC S7-300 from T9.3.1.1



Employing intelligent sensorsalong with the AS-i bus systemmakes it possible to explain the

function of industrial sensorsin a very graphic manner.

The intelligent inductive sensorcontained in the AS-i Set allows

example states to be investigated

with the aid of the simulator.



LD Didactic GmbH


T 9.3.6

Training Objectives

➔ Connecting logic modules and testing their basic functions

➔ PC programming, visualization and documentation of the application

Single Phase Connection Unit, Threefold Pushbutton,

Control Relay LOGO!230RC, Threefold Signal Lamp



LD Didactic GmbH

The ideal solution for smaller control tasksThe control relays or logic modules described below permit smaller control tasks to be realized quickly and easily; in either training panel or trainer kit version.

Simple operation is achieved with the help of an integrated keypad and LCD indicator panel. Alternatively, switching programs can be created, simulated, duplicated, documented and archived on the PC with the LOGO!Soft software package.

Basic functions: AND, OR, NOT, NAND, NOR, XOR

Extended functions: turn-on delay, stored turn-on delay, turn-off delay, cur-rent surge relay, clock-pulse generator, counter (up and down), timer switch


Control Relay QUANTITY CAT. NO. DESCRIPTION

Control Relay

1 730 400 LOGO! 230RC

1 730 405 1 LOGO! Manual

1 730 406 LOGO! SOFT

1 730 408 LOGO! PC Cable

Trainer-Kit

1 730 409 LOGO!/ EASY-Mini-Trainer-Kit

1 730 409 1 EASY 412-DC-RC

1 730 409 2 EASY-Soft

1 730 409 3 EASY-PC-Cable


T 9.3.6

The LOGO!/EASY Mini Trainer Kit has everything

necessary for taking first steps with the EASY

control relay or LOGO!: exercise cards and

exercise sheets.

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Modern educational systems

for the future

Cost effective system solutions

Computer-assisted measurement

and evaluation systems

Interactive multimedia training

Literature with exercise sheets

Comprehensive counseling

Commissioning and seminars

Global references

Hotline for problem solving

ISO 9001:2000 quality management system

Educational SystemsPractical and Efficient

Motivating and Fun

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t 9.3 automation technology - iuma - ulpgc (ladder diagram), fbd (function block diagram), and stl...

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