t -around-tester 01 2018...2018 01 tat turn-around-tester portable compact size allows for transport...

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2018 TAT 01 TURN-AROUND-TESTERPORTABLE Compact size allows for transport and use in the bed of a truck. Optional stands available for off truck use. Clamp fixture and console paired in one frame keeps everything you need together during transport or on the job site. Convenient rigging points and frame designed for forklifts provide for easy lifting. Conforms to specified API-598 and allows operator to perform hydrostatic valve testing in non-traditional environments. Self contained test medium tank allows opera- tor to perform valve testing in non-traditional environments. ROBUST Every component in the TAT pressure circuit is OEM-certified to the maximum specified test- ing pressure of the system for increased qual- ity, durability and safety. Heavy-duty vibration isolating frame and con- sole walls are equipped with air bags to protect the machine from vibration during transport. ISO 9001 certified ensures all CALDER prod- ucts are manufactured to the highest quality standards. Standard 2-year warranty is the longest in the industry! We’re confident in our quality, and we back it up! And – ask us how to extend your warranty out to 5 years . . . CE certified and available world-wide! All CALDER products are available for sale world- wide, including in the European Union and other locations where CE certification is required. Patent Pending Safety Interlock system with interlocking control valves that will not release the clamp pressure until the test pressure drain valve is opened and internal test pres- sure is released. Test control panel location provides a splash shield between the operator and the clamp table. EASY TO USE Intuitive control panel layout makes performing a test procedure efficient and easy on the operator. Consoles at working height when on the back of a pick-up bed or on the optional stands. Viewing window allows observation of the valve during the testing process. Extensive operating manual contains easy to follow tips and includes step-by-step set up instructions for various valve testing opera- tions. Quick-connect test pressure gauges can easi- ly be removed for the quick calibration or removal of gauges for transport. Only shop air and water needed for functional- ity. PORTABLE. ROBUST. EASY TO USE. The CALDER TURN-AROUND-TESTERcan efficiently perform a wide variety of pressure tests and can easily be transported to and used on job sites.

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Page 1: T -Around-TesTer 01 2018...2018 01 TAT Turn-Around-TesTer PORTABLE Compact size allows for transport and use in the bed of a truck. Optional stands available for off truck use. Clamp

2018TAT 01Turn-Around-TesTer™

PORTABLECompact size allows for transport and use in the bed of a truck. Optional stands available for off truck use.Clamp fixture and console paired in one frame keeps everything you need together during transport or on the job site. Convenient rigging points and frame designed for forklifts provide for easy lifting.Conforms to specified API-598 and allows operator to perform hydrostatic valve testing in non-traditional environments.Self contained test medium tank allows opera-tor to perform valve testing in non-traditional environments.

ROBUSTEvery component in the TAT pressure circuit is OEM-certified to the maximum specified test-ing pressure of the system for increased qual-ity, durability and safety.

Heavy-duty vibration isolating frame and con-sole walls are equipped with air bags to protect the machine from vibration during transport.ISO 9001 certified ensures all CALDER prod-ucts are manufactured to the highest quality standards.Standard 2-year warranty is the longest in the industry! We’re confident in our quality, and we back it up! And – ask us how to extend your warranty out to 5 years . . . CE certified and available world-wide! All CALDER products are available for sale world-wide, including in the European Union and other locations where CE certification is required.Patent Pending Safety Interlock system with interlocking control valves that will not release the clamp pressure until the test pressure drain valve is opened and internal test pres-sure is released.Test control panel location provides a splash

shield between the operator and the clamp table.

EASY TO USEIntuitive control panel layout makes performing a test procedure efficient and easy on the operator.Consoles at working height when on the back of a pick-up bed or on the optional stands.Viewing window allows observation of the valve during the testing process. Extensive operating manual contains easy to follow tips and includes step-by-step set up instructions for various valve testing opera-tions.Quick-connect test pressure gauges can easi-ly be removed for the quick calibration or removal of gauges for transport.Only shop air and water needed for functional-ity.

PORTABLE. ROBUST. EASY TO USE.The CALDER Turn-Around-TesTer™ can efficiently perform a wide variety of pressure tests and can easily be transported to and used on job sites.

Page 2: T -Around-TesTer 01 2018...2018 01 TAT Turn-Around-TesTer PORTABLE Compact size allows for transport and use in the bed of a truck. Optional stands available for off truck use. Clamp

CALDER a CLIMAX Company Web site: climaxportable.com

Worldwide Phone: +1 503 538 2185 N. America Toll-Free: 1 800 333 8311 Fax: +1 503 538 7600 E-mail: [email protected] 2

SPECIFICATIONS

WHY CHOOSE CALDER!

All dimensions should be considered reference. Contact your Calder Representative for precision dimensions. Specifications are subject to change without notice. There are no systems or components on this ma-chine that are capable of producing hazardous EMC, UV or other radiation hazards. The machine does not use lasers nor does it create hazardous materials such as gasses or dust.

Power required: compressed air requirement, 40 SCFM at 100 - 150 PSI (6.9 - 10.3 bar).

The modular, highly configurable and field-upgradable design of the new CALDER tester platform is the most flex-ible and cost-effective way to manage all your valve testing requirements. It can grow and evolve your businessThe new CALDER test systems are de-signed to be more accurate and precise than other comparable productsUnique to the valve testing industry, ev-ery CALDER component is OEM certi-fied to the maximum pressure specifica-tion of the system, for enhanced safety, quality and durabilityCALDER offers users the ability to simul-taneously test multiple valves with one system

Unmatched in the industry, all CALDER systems are backed by a 2 year warrantyCALDER has global reach and local sup-port through CLIMAX’s vast world-wide networkCALDER offers a complete line of Valve Repair Machines for lapping, grinding and specialized valve machining opera-tionsCALDER offers a full portfolio of Test Barriers and Hydraulic Seal Clamps among other productsCALDER offers SmarTest™ intelligent data acquisition, analysis and control systems for use with our testersCustom turn-key system design services from the most experienced engineers

and valve test experts in the business Outrageously good customer service. We are available 24/7!End-to-End Solutions; from products, consulting, engineering, custom design, training, start-up, after-sale service, spare parts, repair, and rentals, CALDER offers unmatched value in our industryAll CALDER products are CE certified and manufactured in our ISO 9001 certi-fied factory All CALDER products are proudly made in the USA

TAT Va

lve C

over

age (

Flat /

Raise

d Fac

e Flan

ges)

Valve Size(nominal)

Inch (mm)

ANSI Class*150 300 600 900 1500 2500

Maximum Test Pressure PSI (Bar)*450 PSI(31 Bar)

1125 PSI(76 Bar)

2250 PSI(155 Bar)

3375 PSI(233 Bar)

5625 PSI(388 Bar)

9375 PSI(646 Bar)

1.5 (38.1) 300(21 Bar)

600(41 Bar)

1100(76 Bar)

1600(110 Bar)

2600(179 Bar)

4300(297 Bar)

2 (50.8) 400(28 Bar)

1000(69 Bar)

1900(131 Bar)

2800(193 Bar)

4600(317 Bar)

3 (76.2) 700(48 Bar)

1700(117 Bar)

3300(228 Bar)

4900(338 Bar)

4 (101.6) 1100(76 Bar)

2800(193 Bar)

5500(379 Bar)

5 (127) 1600(110 Bar)

3900(269 Bar)

6 (152.4) 2200(152 Bar)

5500(379 Bar)

8 (203.2) 3600(248 Bar)

Spec

ificati

ons

Clamp force: 25 tons (22.7 tonnes)Maximum flange thickness: 2.75 in. (70 mm)Maximum valve weight: 600 lbs (272 kg)Approximate overall dimensions: 67.38 in L x 42 in W x 41.04 in H (1711.5 mm L x 1066.9 mm W x 1042.4 mm H)Approximate machine weight: 1650 lbs (748 kgs)Approximate shipped weight: 1900 lbs (862 kgs)*THE OPERATOR IS RESPONSIBLE TO SELECT THE ACTUAL TEST PRESSURE THAT IS REQUIRED FOR THE VALVE UNDER THE TEST. SEE OPERATING MANUAL.

Page 3: T -Around-TesTer 01 2018...2018 01 TAT Turn-Around-TesTer PORTABLE Compact size allows for transport and use in the bed of a truck. Optional stands available for off truck use. Clamp

CALDER a CLIMAX Company Web site: climaxportable.com

Worldwide Phone: +1 503 538 2185 N. America Toll-Free: 1 800 333 8311 Fax: +1 503 538 7600 E-mail: [email protected] 3

TAT CONFIGURATIONS

The Turn-Around-TesTer comes standard with 6.000 PSI (413 bar) rated hydraulic clamping components and plumbing, air-operated hydraulic pump rated to 10,700 PSI (738 bar) preset to 9850 PSI (679 bar), safety interlock system, nickel plated steel seal plate, analog clamp and test pressure gauges, hydraulic reservoir, air regulator kit, splash shield, hydraulic clamping chart and operator's manual.

Turn-Around-TesTer™

To configure your Turn-Around-TesTer™ sim-ply select from the options you need then contact your CALDER representative. Splash shield

Seal plate

Inlet air prep

Suspension frame

Control panel

Test fluid tank

Air bag

Base frame

Clamp arms

Transport Cover

Options Part Number

Turn-Around-Tester System 90087Turn-Around-Tester System w/SRV kit* 90088

Options Part Number

SRV kit (4500 PSI)* 88913Stand set (set of 2) 90090

ACCESSORIES

Optional stands are available for use in shop.

A NEW REVOLUTION IN PORTABLE

The Turn-Around-Tester™ (TAT) is the perfect solution for service teams to complete in-field testing of freshly refurbished Control and Safety Relief valves. The self-contained Turn-Around-Tester™ will fit in any full-sized pickup bed with the controls positioned to ergonomically allow the operator to complete the testing even when it's still in the vehicle. Optional stands are available for off-truck use in non-traditional environments. The TAT has built-in airbags to protect the control system components during transport. Pair the TAT with a CLIMAX valve grinding and lapping machine and you have a one-stop valve refurbishment system to complete on-site services anywhere your industry requires

* SRV kit allows the user to check set points as well as leak checking with steady gauges.

Page 4: T -Around-TesTer 01 2018...2018 01 TAT Turn-Around-TesTer PORTABLE Compact size allows for transport and use in the bed of a truck. Optional stands available for off truck use. Clamp

Call Calder for:RENTALSOn selected models. With 20+ worldwide rental depot locations, you are never far away from a Calder system.

ON-SITE TRAININGIf you need training or on-site consultation, we’re famous for it!

CUSTOM PROJECTSCustom turn-key system design services from the most experienced engineers and valve test experts in the business!

Connect with us:

&

CAlder VAlVe InsTITuTe And CAre ProgrAm

CLIMAX World Headquarters - USA Address: 2712 E. 2nd St., Newberg, Oregon 97132Tel: +1 503 538 2185Fax: +1 503 538 7600Email: [email protected]&S World Headquarters - USAAddress: 715 Weber Dr., Wadsworth, Ohio 44281Tel: +1 330 336 4550Fax: +1 503 538 7600Email: [email protected]

Asia Pacific HeadquartersAddress: 308 Tanglin Rd #02-01, Singapore 247974Tel: +65 6801 0662 Fax: +65 6801 0699Email: [email protected] Headquarters Address: Am Langen Graben 8, 52353 Düren, GermanyTel: (+49) (0) 2421 9177 0Fax: (+49) (0) 2421 9177 29Email: [email protected]

Middle East HeadquartersAddress: Warehouse #5, Plot: 369 272, Um Sequim Road, Dubai, UAETel: +971 4 321 0328Email: [email protected] Kingdom HeadquartersAddress: Unit 7 Castlehill Industrial Estate, Bredbury Industrial Park, Horsfield Way, Stockport SK6 2SUTel: +44 (0) 161 406 1720Email: [email protected]

Copyright © 2018 CLIMAX All Rights Reserved. CLIMAX has taken reasonable measures to ensure the accuracy of the information contained in this document. However, CLIMAX makes no warranties or representations with respect to the information contained herein; and CLIMAX shall not be held liable for damages resulting from any errors or omissions herein, or from the use of the information contained in this document.

Calder Care Program

Preventative maintenance and service package includes:• Parts Replacement Guarantee – All parts replaced for the term of the

package• Technical Assistance by Phone – A Calder Care Hotline for 24/7 US-

based expert advice from repair professionals

• On-Site Preventive Maintenance – Yearly PM visit by a Certified Calder Service Technician

• Extended Warranty Coverage – Calder is the only company in our industry with a standard 2 year warranty and offering extended warranty programs out to 5 years!

CAlder VAlVe InsTITuTe™CALDER has been teaching the fundamentals and fine points of valve testing operation for as long as we’ve been inventing and building the systems. CAlder VAlVe InsTITuTe™ offers:• Training Institutes in Portland OR, Houston TX, Manchester UK, Düren

Germany, and Dubai UAE, among others• Safety training• Machine set up and operation• Technical tips and tools to improve operational performance and efficiency• Hands on training and valve testing skill development

Whether it’s a regularly scheduled course at one of our CALDER Institutes, or a custom curriculum conducted at your facility, your valve test operators will ben-efit from courses developed by the most experienced and respected profession-als in the business.