t30 new connectivity and reporting client for...

79
Copyright © 2011 Rockwell Automation, Inc. All rights reserved. T30 New connectivity and reporting client for FactoryTalk Historian Jan Pingel Product Manager, FactoryTalk Historian Rockwell Automation Automation Fair 2011 November 16-17, 2011 Chicago, IL – McCormick Place

Upload: trinhnhu

Post on 28-Jun-2018

227 views

Category:

Documents


1 download

TRANSCRIPT

Page 1: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Copyright © 2011 Rockwell Automation, Inc. All rights reserved.

T30

New connectivity and

reporting client for

FactoryTalk Historian

Jan Pingel

Product Manager, FactoryTalk Historian

Rockwell Automation

Automation Fair 2011

November 16-17, 2011

Chicago, IL – McCormick Place

Page 2: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

FactoryTalk Historian

Announcement with OSIsoft

FactoryTalk Historian

Site Edition

Released

2006

2007

2008

2009

2010

2011

2012

FactoryTalk Historian

Site Edition 2.1

Update

FactoryTalk Historian

Machine Edition

Released

FactoryTalk Historian

Site Edition 2.2

Update

FactoryTalk Historian

Machine Edition 2.2

Update

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 2

Page 3: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 3

Soon Launching

updated version of

Historian SE with latest

version of

PI Server 2010

New

version 3.0

2006

2007

2008

2009

2010

2011

2012

Page 4: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 4

And launching

FactoryTalk Historian

Enterprise Edition

New

version 3.0

2006

2007

2008

2009

2010

2011

2012

Page 5: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 5

Agenda

2. Typical Challenges for Historian systems

5. Wrap-up

1. Introduction

4. New solutions for Information Software

3. Information solutions with Historian today

Page 6: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

INTRODUCTION FactoryTalk Historian

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 6

Page 7: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Turning Process Data into Manufacturing Intelligence

• A single, information management application server is the central data

point for process information. The information management server

application offers these features:

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 7

Control Systems

HMIs

Production

Scheduling Alarms/Events

Other Database

Systems

Computerized

Maintenance

Management

Systems

Performance

Quality

Systems

Data Historians

Laboratory

Information

Management

Systems

• Supports both data

management and

decision support

• Manages several

different data sets flows

into the server

• Supports data analysis

from the server.

Page 8: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Decision Support Data Management

Data Management

• A distributed, data management strategy enables different focuses of

data by various users.

– Operator viewing data from the machine directly in the HMI

– Supervisor viewing data to make plant-wide decisions

– Manager viewing key KPIs from each plant and evaluating plant performance

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 8

Excel Dashboards

Trend Reports

Portal

KPIs

Data Collection

Data Storage Process Book

Batch Analysis

DataLink

SQC

Page 9: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Decision Support

Decision Support

• A decision support strategy addresses the need to rapidly capture and

evaluate information to make

– business decisions. This starts by efficiently and reliably collecting data and integrates

the support

– tools necessary to analyze, view, and summarize that data. Portals and dashboards

are key to presenting users the information they need, when they need it.

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 9

Decision Support Data Management

Excel Dashboards

Trend Reports

Portal

KPIs

Data Collection

Data Storage Process Book

Batch Analysis

DataLink

SQC

Page 10: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 10

What is a Historian?

• Time Series Data collection

– Data Historian

– Plant Historian

– Process Historian

– All different names for the same function

Page 11: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 11

Page 12: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 12

Page 13: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Process Historian

• Traditional Historians for Continuous Process

– Collection continuous process data from the equipment

• Temperatures

• Pressures

• Speed

• Etc.

– Trending process data over time

used by in industrial and manufacturing environments to record and report on historical data over time, which

can include process and product information, as well as network performance and IT monitoring. Automated

Results provides historian application and database consulting, support, integration, user and administrator

training, custom application development, and reporting services.

Process Trend View

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 13

Page 14: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

What is NOT a Historian(s task)

• Not trending the data

– Probably not going to use a Historian !!

• Collecting records of data

– Data should be stored outside a time series data store

– i.e. Batch Records, Production lots, Orders, Shipments, etc.

– Records with multiple columns (elements)

• Should be stored in a relational database

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 14

Page 15: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

The Hybrid Model

• The Data Model in a comprehensive plant data base Incorporates:

– Real Time Data

– Relational Production Data

– Time Series Data

• A Data Historian can’t replace a

complete plant database, and

• A Relational Database is not a

replacement for a good Historian

• There will always be room for both technologies in a good plant data

model.

Production Data

Process Data

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 15

Page 16: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

The Hybrid Model

• Merging both Technologies

– Adding Context / Model

• Moving away from a flat data structure

to an organizational structure

• Link time series data to assets

– Adding: asset properties, events, analytics etc.

– Event Framing

• Store events like: Batches (full S88 model),

shifts, material flow, alarm and events etc,

• Visualize the process data within those

events (fence posting)

• Use analytics: Totalize data over the event

/ time box

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 16

Page 17: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

The Hybrid Model

• The connected Historian

• Connecting:

– The traditional Time Series Data with

– Event data (Event Framing / Fence Posting)

– Asset Data (Context / Properties / Analysis )

– Production Data

– Manufacturing Data

– ERP Data

– Etc.

Time Series

Data

Event Data

Asset Data

Analysis

Production Data

Manufacturing Data

ERP Data

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 17

Page 18: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

TYPICAL CHALLENGES FOR HISTORIAN SYSTEMS

FactoryTalk Historian

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 18

Page 19: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Historian Challenge

• Collecting the data

– Identifying what to collect

– Configure the data collection

• Visualizing the data

– Navigating the data structure

– Correlated Historical data with other data types

– Finding the right way to present the information

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 19

Page 20: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 20

Data Historian Users

• Complex configuration

• Many different interfaces

• Many potential architectures

• Time consuming

• Hard to make repeatable

• With multiple layers of

Historians makes it more

complex.

• Flat data structure

• Complex tag names

• Often times 1000’s of tags

• Not easy for all levels of user

in an enterprise

• Require lots of pre-

configured content

• Not easy to run quick Ad hoc

analysis from the data

Page 21: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 21

Page 22: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 22

Page 23: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 23

Page 24: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 24

Page 25: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 25

Page 26: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

INFORMATION SOLUTIONS WITH HISTORIAN TODAY

FactoryTalk Historian Data Collection

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 26

Page 27: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Deployment and Configuration made easier

• Premier Integration to FactoryTalk

– Pre configured: Users, Data sources, databases, systems

• Auto Discovery / Auto Configuration

– Standardization of code and data structures can get systems up and running quicker

• Configuration Rules

– Can make deployment repeatable

– When a similar skid, system, line is deployed the data collection can be configured

by repeating the previous configuration.

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 27

Page 28: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 28

Page 29: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 29

Page 30: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

MOTOR1.SPEED TANK1.TEMP

TANK1.PRESSURE

TANK1.TEMP

TANK1.SIZE

TANK1.PRESSURE TANK1.VOL

TANK2.SIZE

TANK2.VOL

MOTOR1.ACC

MOTOR1.SPEED MOTOR1. PRE

MOTOR1.PID.SP

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 30

Page 31: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Auto Discovery and Configuration based on rules defined in included rule tool

• Auto Configuration based on:

– Easy to configure rules

– Based on consistent naming

convention at customers

– Allows to discover individual tags

and structures

– Multiple rule files can be defined

for different purposes

• Types of machines

• Areas in customer plant

• From different vendors

• Etc.

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 31

Page 32: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Tags discovery are also automatically configured

• For each discovery rule:

• A configuration can be defined

– That defines the way the tags

discovered by the rule will be

configured.

– Which means that no fine tuning

of the tags will be needed after

the configuration wizard is done.

– Configuration includes:

• Description, units

• Range, typical value

• Exception and Compression

• Etc.

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 32

Page 33: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Calculation Engine and Analytics

• Internal calculation engine

– Performance equations

– Totalizers

– ACE – Advanced Computing Engine

• Real-time SPC alarming on server

– Including SQC client to display SQC charts

• Development tools

• Open data access methods

– OPC

– OLEDB

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 33

Page 34: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

System

Management

Tools

Thin Clients: VantagePoint, Portals,

Rich Clients: View, ProcessBook, DataLink, FactoryTalk

Applications, Custom Application…

PI SDK

Secondary

Historian

Configuration

Changes

Redundancy and High Availability

Data Buffering

Services

Historian Interfaces

Data Buffering

Services

Historian Interfaces

Secondary

Historian(s)

Primary

Historian

If your customer wants high availability,

then you need to specify redundant

historian servers

If your customer wants redundancy,

then you need to specify redundant

interface nodes

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 34

Page 35: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

How about distribution of data collection?

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 35

Page 36: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Multi tiered

Architecture

High Speed at

machine level with

local trending

Plant Historian with

Analysis, Calculation

and Consolidation

Enterprise Historian with multi

site aggregation capability and

enterprise visibility

With integration into Universal

Production Model – You don’t

need to know where the data

physically resides – system

finds data on request

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 36

Page 37: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

• New Embedded Historian Module for ControlLogix

• Capability for High Speed data collection in the backplane

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 37

Page 38: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Where traditional data

collection is done

through interfaces and

data servers

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 38

Page 39: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Where traditional data

collection is done

through interfaces and

data servers

Data Transfer –

transfer's archive

data directly from the

ME module to Plant

Historian

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 39

Page 40: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 40

Page 41: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 41

Page 42: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 42

Page 43: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 43

Page 44: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

• Enterprise Historian for large scale data aggregation

• Capability for collection millions of tags

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 44

Page 45: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

FactoryTalk Historian Enterprise Edition 3.0

• Final piece to the Distributed Historian strategy now being released

• Completing the architecture with the Enterprise level data aggregation

• Based on latest PI Server 2010

• Will be commercialized in partnership with OSIsoft

– EE Customer will have access to both vendors support teams

• Target Release Date: January 2012

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 45

Page 46: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

FactoryTalk Historian EE Positioning

FactoryTalk Historian ME

• Machine / Line Historian

• Temporary Storage – Limited to circular buffer in Flash memory

– Requires Plant Historian for long term storage

• Reliable data collection – If the machine and chassis is powered and the

controller is running the machine, the data gets

collected

• Backplane data collection – Scan rates down to 10 msec

• Embedded Historian Module – No OS or patches to maintain

• Full Historian Capability – Built-in Basic Calculation Engine for

• Performance Equations and

• Statistical Totalizers

• Low Deployment cost – Easy to buy, Easy to own

– Up and running in less than an hour

FactoryTalk Historian SE

• Plant / Site Historian

• Persistent Storage – As much as Drive space allows

– Archive / backup strategy can be put in place for

long term storage

• Redundancy required for reliability – If minimal data loss is required, redundant

architectures has to be applied from the

controller and up.

• Data collection based on Network – Scan rates down to 100-250 msec max

– Significant 3rd party connectivity

– DA Component (OPC, OLE DB)

• Windows Server Based Historian – Maintaining a Windows Server OS

• World Class Historian – Added Advanced Calculations

• VB.Net Adv. Calculation Engine

• Analysis Framework

• Easy to deploy – Up and running in less than a day

FactoryTalk Historian EE

• Enterprise Historian

• Persistent Storage – As much as Drive space allows

– Archive / backup strategy can be put in place for

long term storage

• Redundancy required for reliability – If minimal data loss is required, redundant

architectures has to be applied from the controller

and up.

• Data collection based on Network – Scan rates down to 100-250 msec max

– Significant 3rd party connectivity

– DA Component (OPC, OLE DB)

– Supports data aggregation over WAN

• Windows Server Based Historian – Maintaining a Windows Server OS

• World Class Historian – Added Advanced Calculations

• VB.Net Adv. Calculation Engine

• Analysis Framework

• Typically requires services – Complex Architectures

– Multiple server connection setups etc.

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 46

Page 47: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

NEW SOLUTIONS FOR INFORMATION SOFTWARE

FactoryTalk Historian Data Visualization

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 47

Page 48: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Talk about getting data to users

• How to visualize data

– So it make sense to the users

– Brings valuable insight about the process and production

– In formats appropriate for the solution

• FactoryTalk VantagePoint !!!

– Advanced trend tool

– XY Plotter

– Excel Add-in

– Advanced Dashboards

– Portal for thin client access

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 48

Page 49: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Trending Made Easy

• Compare data over different

time periods including

historical, pre-set and real time

• Analyze and display multiple

tags/items from the model

concurrently

• Powerful trend functionality -

drag and drop, pan, zoom,

stack and synchronize

• Publish and share trends with

others through the portal

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 49

Page 50: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

FactoryTalk VantagePoint XY Plotter

• Analyze one value with respect

to another over time periods

including- historical, pre-

defined or real-time

• Display and compare multiple

tag pairs concurrently

• Powerful functionality including-

drag & drop, pan, zoom and

scale

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 50

Page 51: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Excel Reports Available to Everyone

• Easily retrieve data from

Historian to use in Excel

• Calculate, analyze and

format reports using Excel

functionality

• Only “one version of the

truth” because Excel reports

are built within VantagePoint

and are saved in the model

• Published reports can be

viewed by anyone with

access to a browser

Retrieve

Data From Any

Source

Calculate,

Analyze

and Format

Publish to the

VantagePoint

Portal

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 51

Page 52: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Powerful Easy-to-read Dashboards

• Create powerful dashboards

that monitor key

manufacturing KPIs

• Dashboards can update

dynamically and on demand

• Published dashboards can

be viewed by anyone with

access to a browser

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 52

Page 53: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

All You Need is a Browser

• No client install is needed to

view trends, reports and

dashboards

• Simply publish reports in the

portal to allow access

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 53

Page 54: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Composite Reports for Greater Visibility

Reusable

Components

Dashboard

Builder Trend

Excel

Plot

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 54

Page 55: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Access From All Systems and Context Based on User Roles

• Access to ALL plant floor, production and business systems

• Integrate and organize time series and transactional data

• Users at all levels of enterprise can view role-based KPIs, reports

and dashboards

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 55

Page 56: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 56

Manufacturing Intelligence via VantagePoint

• The Unified Production Model is:

– Logical layer of organized information created by instances of types & their

properties

– Examples of Types include:

– It can also be collections / hierarchies of types

– Standard set of types provided

– Ability to create custom types to represent your business / manufacturing process

– Reports / visualization are built on the UPM, not the source data

Assets Pump

Extruder

Tank

Filler

Welding Cell

Utility Meter

Structures Production Line

Production Area

Plant

Enterprise

Production Schedule

Operator

Process Quality Audit

Repairs

Test / Inspection

Batch

Product Parameters

Shift

Page 57: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 57

Type Example: A Pump

Process Control Engineer

• Pressure

• Flow

• Speed

Production Manager

• Volume pumped

• Product throughput

• Operation history

• Power consumed

Maintenance Manager

• Running hours

• Performance spec

• Manufacturer data

• Spares on hand

• Maintenance date

Process Engineer

• Related equipment

• Rating

• Vibration data

Asset Manager

• Purchase date

• Cost

• Warranty

• Manufacturer

• Engineering specs Quality Assurance

• Batch record

• Leak test data

• Lab sample

Live Data: Control System/HMI

Historian

Asset

Database

ERP, LMS, SQL

Database

Maintenance

Management

System

Page 58: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Scalability via the Unified Production Model

Logical

Model

(UPM)

Physical

Data

Sources

Site 1

Plant/Area 1 Data Sources Plant/Area2 Data Sources

VantagePoint Unified Production Model

Site 2

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 58

Page 59: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Plant Model enhancement for Historian

VantagePoint Historian Connector functionality:

• Context Enhancement to replace the flat name structure in Historian

– Logical model of the data points

– Instances of types – allows for quick deployment of new Historian tags to report on

• Inter correlation of real time tags and historical tags

– Real time tags that are historized are automatically detected

– User can drag a real time tag onto a trend and automatically the system will show

historical data

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 59

Functionality of VantagePoint since version 3.0

Page 60: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Plant Model enhancement for Historian (cont.)

• Inter correlation of historical tags

– When tags are historized in multiple historians the system can find the best source

of information needed for a report / trend.

– Makes reporting completely transparent to the end user

• they only need to know one reference point (logical) for a data value

• Aggregations of data are automatically handled in Historian

– When users request aggregated results in VantagePoint

• Requests that can be handled faster and more efficient by Historian, are

automatically forwarded to Historian for processing.

– Significantly reduces the calculation loads on the VantagePoint Server

– Allows for processing of aggregations at the best performing server.

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 60

Page 61: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Historian to Historian tag correlation

• System selects the correct Historian tag when:

– A real time tag is pulled into a trend

• Best historian tags is selected

– A high speed historian tags is pulled into a trend

• But data is no longer stored locally

• Data is aggregated to Plant Historian

– A plant historian tags is pulled into a trend

• But newer data is available elsewhere

– Etc.

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 61

Page 62: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Historian to Historian tag correlation

• What does it really mean?

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 62

Page 63: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Correlating live data tag to best match Historian tag

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 63

Page 64: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Inter correlating Historian tags based on time window

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 64

Page 65: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Adding the Logical model (UPM)

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 65

Page 66: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 66

SoCAL

Area 1

Tank 1

Temperature Temperature

Page 67: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Data aggregation handled by Historian

• System diverts aggregations and calculations to Historian where

appropriate:

– Interpolated values instead of raw values

– Summarizations

– Statistical Analysis

– Etc.

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 67

Page 68: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Data aggregation handled by Historian

• What is the significance?

• … Performance improvements !!!

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 68

Page 69: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 69

Page 70: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 70

Page 71: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Data aggregation handled by Historian

• Allows us to add more clients to VantagePoint without adding significant

to the overall performance requirements !!

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 71

Page 72: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

WRAP UP FactoryTalk Historian

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 72

Page 73: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Summary: Scalable, performance Historian

• Scalable data collection

– From in-chassis high speed to

– Advanced Plant Historian to

– Enterprise level aggregation

• Easiest Historian to deploy

– especially on a Logix platform

• High Availability

• Extensive calculations and aggregations included

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 73

Page 74: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Summary: Informed Decision making

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 74

• Comprehensive Historian client

– Excel reports, Advanced trends, dashboards, composite reports

– All available from a think client portal – all you need is a browser

• Brings context to Historian data

– From complex flat data model to logical, easy to navigate Universal Production Model

• Connect disparate data sources to live and historical data

– Makes the information valuable and relevant

• And now …

• Seamless correlation of data points collected in various data sources

• Executing presentation layer aggregations in the Historian

Page 75: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Summary: What results can you expect?

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 75

Decreased overhead costs

– Reduction in data collection and information

transformation (data prep)

– Increased utilization of fixed assets

Information rather than data

– Advanced portal, reporting, and analytical

capability

– Increased productivity, revenue, and profit

Decrease in manufacturing costs

– Better understand your process, then optimize it

– Reduced materials, labor, and energy

Decrease in cost of quality

– Higher accuracy and agility via process control

– Less scrap and material losses

Increased productivity by 10 percent

in less than one year, allowing the

company to get more product to the

market at a lower price point and be

more competitive - CPG

With premier integration to our controls,

and auto configuration and tag

browsing, we can get a system up and

running in about an hour

– Pipeline company

720 man-hours saved annually in

generation of regulatory and ad hoc

reports, estimated savings of one

man-year in automation of billing

process - Water Wastewater

Page 76: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

For more information on VantagePoint

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 76

Page 77: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 77

Page 78: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

Copyright © 2011 Rockwell Automation, Inc. All rights reserved.

Thank You

Page 79: T30 New connectivity and reporting client for …ucc.colorado.edu/allen-bradley/T30_new_connectivity_and...FactoryTalk Historian EE Positioning FactoryTalk Historian ME •Machine

For more information:

Jan Pingel

Product Manager, FactoryTalk Historian

[email protected]

+1 704 665-6026

http://discover.rockwellautomation.com/<product>

Brian Porter

Product Manager, Information Software

[email protected]

+1 440 646-6508

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 79