table of contents - advanced cabinet · pdf fileof design and construction set by advanced...

TABLE OF CONTENTS

Table of Contents ................................................................................................................................................................................................... 1

Specifications .....................................................................................................................................................................................................2-11

Cabinet Exploded View ......................................................................................................................................................................................12

Cabinet Section Cuts ...........................................................................................................................................................................................13

Metal Drawer Box .................................................................................................................................................................................................14

Melamine Drawer Box ........................................................................................................................................................................................15

Cabinet Hardware ......................................................................................................................................................................................... 16-17

Index .........................................................................................................................................................................................................................18

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A Division of JGBowers, Inc. cabInet constructIon - table of contents

SECTION 123200 PLASTIC LAMINATED CASEWORK

PART 1 – GENERAL

1.01 SECTION INCLUDES

This section provides the guidelines and standards for the manufacturing of plastic laminated casework and accompa-nying accessory items.

1.02 CONDITIONS

General Conditions, Supplementary Conditions and General Requirements shall apply to all work in this Section.

1.03 RELATED SECTIONS, WORK INCLUDED IN THIS SECTION

A. Division 22 00 00 Plumbing – Sink Cutouts shall be performed in countertops supplied under this Specification Sec-tion.

B. Division 26 00 00 Electrical – Cutouts for Devices to be installed in casework supplied under this Specification Sec-tion shall be performed under this Specification Section.

1.04 RELATED SECTIONS

A. Division 06 10 00 Rough Carpentry.

B. Division 06 20 00 Finish Carpentry.

C. Division 06 40 00 Architectural Woodwork.

D. Division 07 90 00 Joint Protection.

E. Division 08 70 00 Hardware.

F. Division 08 80 00 Glazing.

G. Division 09 00 00 Finishes.

H. Division 11 00 00 Equipment.

I. Division 22 00 00 Plumbing – Furnishing, installing and hookup of sinks, fixtures, outlets, strainers, tailpieces, traps, vacuum breakers, stops, etc., shall be performed by a licensed Mechanical Contractor to meet local, state and na-tional codes.

J. Division 26 00 00 Electrical – Furnishing, installing and connecting of wiring, conduit, and/or electrical items within casework shall be performed by a licensed Electrical Contractor to meet local, state and national codes.

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A Division of JGBowers, Inc. cabInet constructIon - specIfIcatIons

1.05 DEFINITIONS

A. Identification of casework components and related products by surface visibility.

1. Exposed Surface: Any surface that is visible upon installation defined as when drawers are closed, surfaces in cabinets with no doors, surfaces behind clear glass doors, bottoms of cabinets located 42" or greater above finished floor and tops of cabinets located less than 78" above finished floor and exposed cabinet ends.

2. Semi-Exposed Surfaces: Interior surfaces which become visible upon opening solid doors or drawers, bottoms of wall cabinets located 42" or less above finished floor and tops of cabinets located 78" or more above finished floor.

3. Closed Interiors: Any surface behind solid door or drawer fronts.

4. Concealed Surfaces: Any surface not visible after installation.

1.06 QUALITY ASSURANCE

A. Manufacturer: Minimum of 5 years experience in providing manufactured casework systems for similar types of projects, produce evidence of financial stability, bonding capacity, and adequate facilities and personnel required to perform on this project.

B. Manufacturer: Certified for chain of custody by a third party certification group approved by FSC. Audit by third party certification group must have been completed within previous 12 months.

C. Manufacturer: Provide products certified as meeting or exceeding Architectural Woodwork Standards (AWI) – 1st Edi-tion, October 1, 2009, Appendix A, Casework Integrity Standards.

D. Manufacturer: Provide letter from AWI that manufacturer provides casework construction meeting Premium Grade from AWI Certification Program.

1. Provide AWI Quality Certificate Program [Labels] Certificate indicating that the woodwork complies with require-ments of grades specified.

1.07 SUBMITTALS

A. Comply with Section 01 33 00, unless otherwise indicated.

B. Manufacturer: Submit both a published catalog with specifications and construction details [updated within previ-ous 12 months] and a REVIT Families catalog.

C. Shop Drawings: Indicate dimensions, description of materials and finishes, general construction, specific modifi-cations, component connections, anchorage methods, hardware, and installation procedures, plus the following specific requirements.

1. Include section drawings of typical and special casework, work surfaces and accessories.

2. Indicate locations of plumbing and electrical service field connection by others.

3. Include Advanced Cabinet Systems (ACS) catalog numbers and specifications.

4. Architect and Construction Project Manager must approve all items prior to fabrication and delivery.

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D. Casework Samples:

1. Base cabinet: Cabinet conforming to specifications, with drawer and door.

2. Cabinet samples shall be complete with specified hardware for doors, drawers, and shelves.

3. Component samples: Two sets of samples for each of the following:

a. Decorative laminate color charts.

b. PVC and ABS edgings.

E. LEED Submittals:

1. Provide FSC certification and audit documentation of most recent facility audit.

2. Provide certificate for Credit MR 7 for products that apply to the chain-of-custody program certifying that thecore material used complies with FSC requirements.

3. Provide certificate from GREENGUARD Environmental Institute certifying that materials used are in compliancewith the Indoor Air Quality Certification Program.

1.08 PRODUCT DELIVERY, STORAGE AND HANDLING

A. Manufacture of casework only after submittal data approval and field dimensions are verified.

B. Deliver completed laminate clad casework, countertops, and related products only after wet operations in building are completed, store in ventilated place, protected from the weather, with relative humidity range of 25 percent to 55 percent.

C. Protruding objects such as wire pulls are to be field installed to insure against handling damage.

1.09 JOB CONDITIONS

A. Environmental Requirements: Do not install casework until permanent HVAC systems are operating and tempera-ture and humidity have been stabilized for at least 1 week.

1. Manufacturer/Supplier shall advise Contractor of temperature and humidity requirements for architecturalcasework installation areas.

2. After installation, control temperature and humidity to maintain relative humidity between 25 percent and 55 percent.

B. Conditions: Do not install casework until interior concrete work, masonry, plastering and other wet operations are complete.

1.10 WARRANTY

A. All materials and workmanship covered by this section will carry a One (1) Year Warranty from date of acceptance. Warranty will cover any manufacturer defects on products manufactured by Advanced Cabinet Systems.

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PART 2 – PRODUCTS

2.01 ACCEPTABLE MANUFACTURERS

A. Manufacturer:

1. Products, drawings, and specifications for fixed and mobile casework and accessories are based on standards of design and construction set by Advanced Cabinet Systems, 1001 East 38th Street, Marion, Indiana 46952, Ph. (765)-677-8000.

a. Substitutions will be considered after a substitution request is submitted and the manufacturer provides a comparable product to the architect with the following information:

i. All credentials including, but not limited to, construction, materials and material specifications and sam-ples, sustainability reports, quality standards, and specifications stating compliance with the Advanced Cabinet Systems specification detailed in this document.

ii. Full size base cabinet with 1 (one) drawer and 1 (one) door. The sample shall represent the construction and materials detailed in this specification.

2.02 MATERIALS

A. Core Materials:

1. Particleboard up to 7/8" thick: Industrial Grade average 47-pound density particleboard, ANSI A 208.1-1999, M-3.

2. Particleboard 1" thick and thicker: Industrial Grade average 45-pound density particle-board, ANSI A 208.1-1999, M-2.

3. Medium Density Fiberboard 1/4" thick: Average 54-pound density grade, ANSI A208.2.

4. MR Moisture Resistant Particleboard: Average 47-pound density particleboard, ANSI A208.1 1-1999, M-3.

5. FSC M-3 Particleboard – Chain-of-Custody documentation must be provided.

6. NAUF/FSC Particleboard – Casework core manufactured without the use of urea formaldehyde.

B. Decorative Laminates: GREENGUARD Indoor Air Quality Certified.

1. High-pressure decorative laminate VGS (.028), NEMA Test LD 3-2005.

2. High-pressure decorative laminate HGS (.048), NEMA Test LD 3-2005.

3. High-pressure decorative laminate HGP (.039), NEMA Test LD 3-2005.

4. High-pressure cabinet liner CLS (.020), NEMA Test LD 3-2005.

5. High-pressure backer BKH (.048), (.039), (.028), NEMA Test LD3-2005.

6. Thermally fused melamine laminate, NEMA Test LD 3-2005, color matched with White.

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7. Chemical resistant decorative laminate HGP (390), NEMA Test 390-60.

C. Laminate Color Selection: Maximum 1 color per unit face and 5 colors per project. (See Color Selection in section 3.05).

D. Edging Materials:

1. .018" PVC banding, machine applied.

2. 3mm PVC banding, machine applied and machine profiled to 1/8" radius.

E. Glass:

1. Wall unit full sliding glass doors: 1/4" thick acrylic panels.

2. Glass insert doors, hinged or sliding wall cabinets: 1/4" thick acrylic panels.

3. Glass insert doors, hinged or sliding tall or base cabinets. 1/4" thick acrylic panels.

4. Sliding doors mounted in aluminum track.

2.03 SPECIALTY ITEMS

A. Support Members:

1. Countertop support brackets: 1/8" steel, powder coated available in Black, White, Gray or Almond.

B. Tote Trays:

1. High-impact plastic with full top rim and pull. Trays are ivory color, equipped with aluminum cardholder.

2.04 CABINET HARDWARE

A. Hinges:

1. Heavy duty, five knuckle, 270° opening radius, 2 ¾" overlay, institutional grade hinge with hospital tip. 0.095" thick, meeting or exceeding ANSI/BHMA Standard A156.9-2003.

a. Doors 48" and over in height have 3 hinges per door.

b. Finish Selection shall be as defined by manufacturer’s selection guide.

c. Heavy duty spring loaded roller with metal strike plate door catch when utilizing 5-knuckle hinge.

2. Concealed 165° Opening Radius, Snap-On, 35mm “European” style hinges, fitted with two 8mm Nylon insert dowels to increase the screw holding rating and added attachment strength. Hinge shall meet the requirements of ANSI/BHMA A156.9-2003.

a. Hinge shall be fully adjustable +/- 2mm for side depth and height.

b. Doors up to 35 ½" or 20 pounds shall receive 2 hinges. Doors up to 63" or 40 pounds shall receive 3 hinges. Doors up to 78 ¾" or 60 pounds shall receive 4 hinges. Doors up to 94 ½" shall receive 5 hinges.

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c. Winged base plates attached with 5x13mm Euro screws and 2 #6-woodscrews.

B. Pulls:

1. Door and drawer front pulls are standard wire design, aluminum, 8mm x 96mm.

2. Other pull styles of various contour, finish, and designs shall be available as defined by manufacturer’s selec-tions.

3. Pull design shall comply with the Americans with Disability Act (ADA).

C. Drawer Slides: Shall meet the requirements of ANSI/BHMA A156.9-2003 for specific grades and minimum requirements.

1. Regular and kneespace:

a. A metal integrated drawer side with built in slides fitted with 8mm dowelled system incorporating built-in drawer front adjustment and bumpers.

b. Load rated at 100 pounds.

2. File:

a. A metal integrated drawer side with built in slides fitted with 8mm dowelled system incorporating built-in drawer front adjustment and bumpers.

b. Additionally equipped with three part, full extension slides load rated at 150 pounds.

D. Adjustable Shelf Supports:

1. Adjustable on 32mm centers.

2. Double pin, clear, locking shelf support. Constructed of injection molded polycarbonate resin with screw slot and integral snap latch to prevent shelf uplift of ¾" of 1" thick shelving.

3. Able to withstand load levels of 300 pounds per support without failure.

E. Locks:

1. Standard interchanging lock plug system consisting of a satin nickel small diameter 5-disc mechanism. Lock for sliding glass doors is a ratchet type sliding showcase lock.

2. Keying systems shall meet the requirements of ANSI/BHMA A156.9-2003.

3. Keying options: Keyed Alike, Keyed Different, and Master Keying Options available.

4. Locks provided as an option. Optional Lock Styles and Finishes shall be available as defined by manufacturer’s selections.

5. Elbow catch or chain bolt used to secure inactive door on all locked cabinets.

F. Sliding Door Track: Anodized aluminum double channel.

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G. Chain Stops: Zinc plated, looped chain with mounting plates at each end of chain used to limit door swing.

H. Coat Rods: 1" diameter, 14-gauge chrome plated steel installed in captive mounting hardware.

I. File Suspension System: metal integrated drawer side with built in slides fitted with 8mm dowelled system incorpo-rating built-in drawer front adjustment and bumpers.

J. Mirrors: shatter resistant acrylic.

2.05 FABRICATION

A. Fabricate casework, countertops and related products to dimensions, profiles, and details shown.

B. Cabinet Body Construction:

1. Tops and bottoms are doweled to cabinet sides and internal cabinet components such as fixed horizontals, rails and ver-ticals. Minimum 8 dowels each joint for 24" deep cabinets and a minimum of 4 dowels each joint for 12" deep cabinets.

a. Tops, bottoms and sides of all cabinets are particleboard core.

b. Tops, bottoms and sides of sink base units are moisture resistant particleboard core.

c. Cabinet backs: ¾" thick M-2 particleboard doweled into the cabinet top, bottom, and side panels. Finish to match cabinet interior.

d. Exposed back on fixed or movable cabinets: ¾" thick particleboard with the exterior surface finished in VGS laminate as selected.

2. Fixed base and tall units have a ladder type base construction consisting of continuous front and back (as lengths permit) with intermediate cross bracing. Base is 96mm (nominal 4") high unless otherwise indicated on the drawings. At manufacturer’s option an individual factory-applied base, constructed of ¾" thick plywood may be utilized.

3. Base units, except sink base units: Full sub-top. Sink base units are provided with open top and a stretcher at the front, dowelled to the sides.

4. Side panels and vertical dividers shall receive adjustable shelf hardware at 32mm line boring centers. Mount door hinges, drawer slides and pull-out shelves in the line boring for consistent alignment.

5. Exposed and semi exposed edges.

a. Edging: .018 PVC.

6. Adjustable shelf core: ¾" thick particleboard up to 36" wide, 1" thick particleboard over 36" wide.

a. Front edge: .018 PVC.

7. Interior finish, units with open Interiors:

a. Top, bottom, back, sides, horizontal and vertical members, and adjustable shelving faces with VGS .028.

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8. Interior finish, units with closed Interiors:

a. Top, bottom, back, sides, horizontal and vertical members, and adjustable shelving faces with thermally fused melamine laminate.

9. Exposed ends:

a. Faced with VGS high-pressure decorative laminate.

10. Wall unit bottom:

a. Faced with VGS high-pressure decorative laminate.

C. Drawers:

1. Sides: A metal integrated drawer side with built-in slides fitted with 8mm dowelled system incorporating built-in drawer front adjustment and bumpers.

2. Back: ¾” thick particleboard, laminated with thermally fused melamine mechanically fastened into sides. Top edge banded with .018 PVC.

3. Drawer Bottom: Minimum ½” thick particleboard laminated with thermally fused melamine.

D. Paper storage drawers: Minimum ¾" thick particleboard sides, back, and sub front laminated with thermally fused melamine. Minimum ½" thick particleboard drawer bottoms screwed directly to the bottom edges of the drawer box.

E. Door/Drawer Fronts:

1. Core: ¾" thick particleboard except at sink units which is ¾" thick moisture resistant particleboard.

2. Provide double doors in opening in excess of 24" wide.

3. Faces:

a. Exterior: VGS High-pressure decorative laminate.

b. Interior: High-pressure cabinet liner CLS.

4. Door/drawer edges: 3mm PVC, external edges and outside corners machine profiled to 1/8" radius.

F. Miscellaneous Shelving:

1. Core material: ¾" or 1" thick particleboard.

2. Exterior: VGS High-pressure decorative laminate.

3. Edges: 3mm PVC, external edges and outside corners machine profiled to 1/8" radius.

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2.06 DECORATIVE LAMINATE COUNTERTOPS

A. High pressure decorative laminate, nominal 1" thick solid core conforming to NEMA Standard LD3-2005 and ANSI 161.2-1998.

1. General Purpose HGS laminate on horizontal surface.

2. Laminate bonded to M-2 Particleboard core with PVA rigid adhesives. Core shall be balanced with backing grade BKL.

3. All joints shall be secured with biscuits for alignment and tight joint fasteners.

4. Provide 4" high backsplashes and endsplashes, ¾" thick, where shown and at all ends abutting walls and adja-cent cabinets.

5. Edges, including applied backsplash 3mm PVC, exposed edges and corners machine profile to 1/8" radius.

OR

B. Post Form:

1. Tops shall be 1 1/4" thick build up utilizing M-2 engineered board core.

2. Front edge to be Waterfall.

3. Countertops shall conform to AWI-400C performance for fabricated high pressure decorative laminate counter-tops.

PART 3 - EXECUTION

3.01 INSPECTION

A. The casework contractor must notify the building owner in writing of unsatisfactory conditions. Conditions are con-sidered satisfactory after concrete, masonry and drywall/plaster work is dry. Casework installation shall not proceed until satisfactory conditions have been corrected in a manner acceptable to the installer. If satisfactory conditions are not met at time of installation, the contractor, owner, or architect must release Advanced Cabinet Systems, in writing, from any liability and responsibility from any damage that may result from the unsatisfactory conditions.

3.02 PREPARATION

A. Condition casework to average prevailing humidity conditions in installation areas prior to installing.

3.03 INSTALLATION

A. Provide all labor for unloading, distribution and installation of casework and casework accessories.

B. Erect casework, plumb, level, true and straight with no distortions. Shim as required. Where laminate clad casework abuts other finished work, scribe and cut to accurate fit.

C. Securely anchor casework to horizontal wall blocking.

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D. Adjust casework and hardware so that doors and drawers operate smoothly without warp or bind.

E. Repair minor damage per plastic laminate manufacturer’s recommendations.

3.04 CLEANING

A. Remove and dispose of all packing materials and related construction debris.

B. Broom clean cabinets inside and in preparation for final cleaning by the building owner.

3.05 COLOR SELECTION

A. Laminate Color Selection:

1. Select from the full range of Wilsonart® stock color charts for cabinet faces, exposed ends, open interiors, and countertops.

2. Thermally fused melamine laminate matched to White color.

B. Five Knuckle Hinge Color Selection:

1. Select from your choice of standard colors matched to White, Beige, Gray, Black and Chrome.

C. .018 PVC Edge Banding Color Selection:

1. Select from standard, stocked .018 PVC colors matched.

D. 3mm PVC Edge Banding Color Selection:

1. Select from standard, stocked 3mm PVC stock colors.

January 20, 2014 3:11 PM

END OF SECTION

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Cabinet Exploded View

Drawer Construction: ¾" VGS laminate on exposed surface and balanced with CLS laminate. Metal integrated drawer slides, ½" thick thermally fused white melamine drawer bottom, and ¾" back.

Doors and Drawer Fronts: ¾" Industrial grade particleboard core finished with VGS laminate, balanced with CLS laminate, and edged with 3mm PVC.

Pulls: Brushed chrome wire pulls. Other options are available.

Separate continuous ladder-type base construction.

Hinges: Concealed heavy duty (as shown) or 5-knuckle heavy duty.

Cabinet Sides, Subtop, and Bottom: Finished with thermally fused white melamine and edged with .018 PVC on exposed edges.

Shelf Clips: Dual pin polycarbonate shelf clips with anti-tip tabs.

Back: ¾" thick M-2 particleboard doweled into the cabinet top, bottom, and side panels. Finish tomatch cabinet interior.

Construction: Glued/hardwood fluted dowel construction.

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A Division of JGBowers, Inc. cabInet constructIon - cabInet exploded vIew

Cabinet Section Cuts

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A Division of JGBowers, Inc. cabInet constructIon - cabInet sectIon cuts

Metal Drawer Box

Drawer Box HeightInsIde drawer HeIgHt

3.35 1.19

3.66 1.19

3.93 1.19

4.73 1.19

5.95 2.88

7.95 5.38

8.96 5.38

11.98 7.88

12.02 7.88

dra

wer

fro

nt H

eIg

Ht

Drawer Box WidthInsIde drawer wIdtH

12 9.26

15 12.26

18 15.26

21 18.26

24 21.26

dra

wer

fro

nt w

IdtH

Drawer Box DepthInsIde drawer deptH

12 9.76

15 12.91

18 14.88

21 17.64

24 20.78

29 20.78

cabI

net

dep

tH

Drawer Front Height

Drawer Front Width

Inside Drawer Depth

Inside Drawer Height

Inside Drawer Width

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A Division of JGBowers, Inc. cabInet constructIon - Metal drawer box

Melamine Drawer Box

Drawer Box HeightInsIde drawer HeIgHt

3.35 TBD

3.66 TBD

3.93 TBD

4.73 TBD

5.95 TBD

7.95 TBD

8.96 TBD

11.98 TBD

12.02 TBD

dra

wer

fro

nt H

eIg

Ht

Drawer Box WidthInsIde drawer wIdtH

12 TBD

15 TBD

18 TBD

21 TBD

24 TBD

dra

wer

fro

nt w

IdtH

Drawer Box DepthInsIde drawer deptH

12 TBD

15 TBD

18 TBD

21 TBD

24 TBD

29 TBD

cabI

net

dep

tH

Drawer Front Height

Drawer Front Width

Inside Drawer Depth

Inside Drawer Height

Inside Drawer Width

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A Division of JGBowers, Inc. cabInet constructIon - MelaMIne drawer box

Cabinet Edging

A. 018 PVC Edging on exposed edges of cabinet body. B. 3mm PVC Edging on all door and drawer edges.

Pulls

A. Brushed Chrome or Brass. B. Recessed Pull.

Slides

A. Integrated metal drawer slide and side panel with white baked-on epoxy finish.

B. Melamine drawer boxes include a 100 lb ball bearing slide.

Hinges

A. European (Concealed) Hinge.

1. Adjustable with 165 ° swing and fully concealed.

B. 5 Knuckle/Institutional hinge.

1. Power coated finish with hospital tip.

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A Division of JGBowers, Inc. cabInet constructIon - cabInet Hardware

Locks

A. Locks are only standard on locker cabinets

B. Locks optional on all doors and drawers according to specifica-tions

C. Locks keyed per specifications

Surfaces

A. White melamine on all interior unexposed surfaces

B. Vertical grade high pressure laminate on door and drawer fronts, exposed cabinet ends, wall cabinet bottoms, and open cabinets

C. White vertical grade laminate on inside of doors and drawers

Shelving

A. .018 on front edge of fixed or adjustable cabinet shelves

B. Thickness ¾" core if less than 27" wide. 1" core if 27"-36" wide.

Toe Kicks

A. Detached continuous ladder-type toe kick constructed of ¾" unfinished particleboard and dowelled together

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A Division of JGBowers, Inc. cabInet constructIon - cabInet Hardware

CABINET CONSTRUCTION INDEX

Cabinet Construction

Table of Contents

Cabinet Construction Table of Contents .............................................1

Specifications

Part 1 – General Specifications .................................................... 21.01 Section Includes ............................................................................. 21.02 Conditions ....................................................................................... 21.03 Related Setcions, Work Included In This Section .................... 21.04 Related Sections ............................................................................. 21.05 Definitions ....................................................................................... 31.06 Quality Assurance .......................................................................... 31.07 Submittals ....................................................................................... 31.08 Product Delivery, Storage and Handling.................................. 41.09 Job Conditions ................................................................................ 41.10 Warranty .......................................................................................... 4Part 2 – Products ............................................................................. 52.01 Acceptable Manufacturers .......................................................... 52.02 Materials .......................................................................................... 52.03 Specialty Items ............................................................................... 62.04 Cabinet Hardware ......................................................................... 62.05 Fabrication ...................................................................................... 82.06 Decorative Laminate Countertops .......................................... 10Part 3 - Execution .......................................................................... 103.01 Inspection ...................................................................................... 103.02 Preparation ................................................................................... 103.03 Installation .................................................................................... 103.04 Cleaning ......................................................................................... 113.05 Color Selection .............................................................................. 11

Cabinet Construction

Cabinet Exploded View .......................................................................... 12Cabinet Section Cuts ............................................................................... 13Melamine Drawer Box ............................................................................ 15Metal Drawer Box ..................................................................................... 14

Cabinet Hardware

Cabinet Edging .......................................................................................... 16Hinges........................................................................................................... 16Locks ............................................................................................................. 17Pulls ............................................................................................................... 16

Shelving ....................................................................................................... 17Slides ............................................................................................................. 16Surfaces ........................................................................................................ 17Toe Kicks ...................................................................................................... 17

Index

Cabinet Construction Index ................................................................. 18

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A Division of JGBowers, Inc. cabInet constructIon - Index

table of contents - advanced cabinet · pdf fileof design and construction set by advanced...

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