table of contentsresult in corroded wires and hose failure. an extra braid separated by a rubber...

Hose

1

TABLE OF CONTENTS

Hose & Fittings Overview .................................................................... 2-3

Single Wire Braid .................................................................................. 4Double Wire Braid ................................................................................. 5Compact & Ultra Wire Braid ................................................................. 6-7Four Spiral ........................................................................................ 7-8Extreme Pressure Spiral Hose .................................................................. 9Truck Hose ......................................................................................... 10Thermoplastic .................................................................................11-12Push-On & Suction .............................................................................. 13Specialty Hose & Assemblies .............................................................14-15

4200/4400 Series One-Piece .............................................................16-264500 Series One-Piece ......................................................................... 274600 .............................................................................................28-294700 ................................................................................................. 309600 Series One-Piece Skive .............................................................31-335000 Series Two-Piece .....................................................................34-458600 Series Two-Piece .....................................................................46-484000 Series for 157 Tefl on Hose ............................................................ 49Miscellaneous Crimp, 8700 & 9000B ....................................................... 50

2000 Series Push-On Couplings .........................................................51-523000 Series for Single and Double Wire Braid Hose ................................... 533400 Series for SAE 100R4 .................................................................... 533500 Series for SAE 100R5 ................................................................54-564100 Series for Tefl on Hose .................................................................. 57

Pipe Thread ....................................................................................58-62Female Pipe Swivel ..........................................................................63-65JIC 37° Flare ..................................................................................66-76O-Ring Boss ...................................................................................77-82O-Ring Face Seal .............................................................................83-87SAE Flange .....................................................................................88-90BSP ..............................................................................................91-94European Metric ..............................................................................94-97Japanese Metric ..............................................................................97-98Restricted Orifi ce ............................................................................98-99Check Valves ...................................................................................... 99

Swivel Joints .............................................................................. 100-102

C100 ISO-B Couplings .................................................................. 103-104C200 ISO-A Couplings .........................................................................104C300 10,000 psi Couplings ..................................................................105C400 Agricultural Couplings .......................................................... 105-106C500 Wing Nut Couplings ............................................................. 107-108C600 Bruning Style Couplings ..............................................................108C700 Flat Face Couplings .............................................................. 109-110C790 Test Port Couplings .....................................................................111C800 Series Couplings .........................................................................111BOP Couplings ...................................................................................112Quick Coupling Interchange Guide ................................................. 113-115

O-Rings, Bonded Seals, Dust Caps & Plugs ....................................... 116-118Strain Relievers, Plastic & Steel Coil Hose Guards ............................. 118-119Hose & Support Clamps ................................................................ 120-121

Installation Guide ....................................................................... 122-125Thread Designations & Pipe Thread Dimensions .......................................126Flange & Thread Guide Dimensions ........................................................127Metric Thread Guide, Installation Torques ...............................................128Custom Assembly Guide, Thread Identifi cation ................................. 129-130Working Pressures ..............................................................................131Velocity Chart, Table of Equivalents, General Info ....................................132Hose Pressure Drop Chart ....................................................................133

Numerical Index .................................................................................134

Reusable Couplings

Adapters

Swivel Joints

Quick Couplings

General Info

Crimp Couplings

HydraulicHose

Equiopment& AccessoriesEquipment & Accessories

Quick Couplings

Swivel Joints

Adapters

Reusable Couplings

Crimp Couplings

General Information

Introduction to Pulsar

Hydraulic Hose

Hose

2

HYDRAULIC HOSE OVERVIEW & SELECTION GUIDE

Hose selection

Users often select hydraulic hoses based on the working pressure of the system. However other factors can dramatically affect hose assembly life. The following should be considered in the selection process:

Single wire braid versus double wire braidUsing high-tensile wire, single wire braid hoses will often have adequate working pressure for many systems. However, if used outside, cover damage that exposes the braid will result in corroded wires and hose failure. An extra braid separated by a rubber layer greatly extends hose life at a small premium.

Compact hoses versus standard hoseModern manufacturing equipment allows single and double wire braided hoses to be manufactured to exacting tolerances. This process control has allowed the development of products with thinner covers and tubes, resulting in products with reduced weight, increased fl exibility and, most importantly for OEM customers, reduced cost. However there is a trade-off. Thinner covers mean that the hoses are more easily damaged by abrasion and, as noted above, if the braid is exposed, it will result in an early failure. And, since all rubbers break down over time from exposure to ozone and weathering, a thinner cover generally reduces hose life, particularly in tight bend situations.

Spiral reinforced hoseTo reach higher system pressures and retain fl exibility, wires are applied in four or six spiralled layers rather than in braids

Fittings selection

Since hoses vary so much in pressure range, type of reinforcement, and size, there is no “one coupling fi ts all” solution. Broadly speaking, OEM assemblers prefer two-piece crimp fi tting systems. Interchangeable crimp stems can be matched to a ferrule that is ideally suited to a given hose style. Two-piece fi ttings also have the advantage of inventory effi ciency and fl exibility.In the after-market, one-piece fi ttings that are designed to be used on the two or three most popular hose styles provide the most convenient and straightforward solution.Compatible hose and coupling combinations are given on the following chart and again in the technical specifi cation for each hose.

One-Piece Fitting:

Two-Piece Fitting:

One-Piece Fitting:One-Piece Fitting:

Two-Piece Fitting:

One-Piece Fitting:

Hose

3

HYDRAULIC HOSE OVERVIEW & SELECTION GUIDE

Series Description

2000… Push-on hose couplings3000… Reusable fi ttings for one and two wire braid hoses3500… Reusable fi ttings for SAE100R5 dimension hoses4000… Swage or crimp fi ttings for tefl on hose4100… Reusable fi ttings for tefl on hose4200/4400… One-piece (integral stem and ferrule) crimp fi ttings for most hoses4500… One-piece crimp fi ttings for SAE100R5 hoses4600… One-piece non skive fi ttings for heavy spiral hoses4700… One-piece fi ttings for thermoplastic and tefl on® hoses5000… Two-piece (separate stem and ferrule) crimp fi ttings for most hoses8600… Interlock (internal skive) two-piece crimp fi ttings for spiral hoses9600… One-piece skive crimp fi ttings for spiral hoses

Pulsar offers a wide variety of coupling styles:

5 Digit Parts OnlyIndicates the 1st digit of

elbow angle

Thread SizeCoupling Series

Thread Style Hose Size

Part #4405N-16-16

1st digit also indicates elbow in 4 digit parts

Within these broad divisions, the last two digits will specify the thread style, as detailed above.Angle fi ttings are designated by inserting the degree of the angle as the third digit. For example, a 5005 would indicate a two-piece crimp fi tting with a female JIC thread, and a 5095 would indicate a similar fi tting but with a 90° elbow.Five digit part numbers are used for less common (particularly metric) fi ttings where some uncertainty may be caused by inserting the elbow number in the third position. Dash sizes following the base part number indicate fi rst the nominal thread or tube size, and lastly the nominal hose diameter.Please note that for truck hoses, notably SAE100R5 and SAE100R14, the nominal hose size does not exactly match the actual inside diameter, since these hoses were designed to replace common copper tubing. For example, 151-06 hose measures 5⁄16" I.D., since it was designed to replace 3⁄8"("-06") copper tubing, which measures 5⁄16" I.D.

Hose

4

Part Hose Hose Working Min. Burst Min. Bend Weight Number I.D. O.D. Pressure Pressure Radius Lb/ft Recommended Coupling Series

111-03 3⁄16" 0.45" 3600 psi 14400 psi 3.5" 0.11 5000 9000B111-04 1⁄4 0.50 3250 13000 4.0 0.14 3000 4200 5000111-06 3⁄8 0.67 2600 10400 4.9 0.22 3000 4200 4400 5000111-08 1⁄2 0.78 2300 9200 7.0 0.28 3000 4200 4400 5000111-12 3⁄4 1.07 1500 6000 9.5 0.38 3000 4200 4400 5000

111-16 1 1.38 1300 5200 12.0 0.60 4200 4400 5000111-20 11⁄4 1.67 900 3600 17.7 0.80 4400 5000111-24 11⁄2 1.96 725 2900 19.7 1.08 4400 5000

Nova1 is a medium pressure, single wire hose which meets the requirements of SAE 100R1AT and EN 853-1SN. The hose is ideally suited for medium pressure hydraulic oil lines, return lines, grease lines, water lines and power steering hoses. This hose has an MSHA approved cover for fl ame retardance in underground mining applications.

Tube: Seamless oil resistant nitrile rubberReinforcement: One steel wire braidCover: Oil, abrasion and weather resistant black synthetic rubber. MSHA approvedTemperature Range: -40° to 100°C (-40° to 212°F), petroleum base fl uids intermittent to 125°C (257°F).

SINGLE WIRE BRAID HYDRAULIC HOSE

111… Single Wire Braid - SAE 100R1AT - MSHA Cover

Hose

5

Part Hose Hose Working Min. Burst Min. Bend Weight Number I.D. O.D. Pressure Pressure Radius Lb/ft Recommended Coupling Series122-04 1⁄4" 0.56" 5800 psi 23200 psi 3.9" 0.24 3000 4200 5000122-06 3⁄8 0.72 4800 19200 4.9 0.34 3000 4200 4400 5000122-08 1⁄2 0.84 4000 16000 7.0 0.40 3000 4200 4400 5000122-10 5⁄8 0.97 3600 14400 8.0 0.49 4200 4400 5000122-12 3⁄4 1.13 3100 12400 9.5 0.58 3000 4200 4400 5000

122-16 1 1.46 2400 9600 11.8 0.87 3000 4200 4400 5000122-20 11⁄4 1.84 1800 7200 16.5 1.33 4400 5000122-24 11⁄2 2.11 1300 5200 19.7 1.58 4400 5000122-32 2 2.64 1150 4600 24.8 1.92 4400 5000

Part Hose Hose Working Min. Burst Min. Bend Weight Number I.D. O.D. Pressure Pressure Radius Lb/ft Recommended Coupling Series122LT-04 1⁄4" 0.58" 5800 psi 23200 psi 3.5" 0.24 3000 4200 5000122LT-06 3⁄8 0.74 4800 19200 4.9 0.34 3000 4200 4400 5000122LT-08 1⁄2 0.86 4000 16000 7.0 0.40 3000 4200 4400 5000122LT-12 3⁄4 1.15 3100 12400 9.5 0.59 3000 4200 4400 5000

Nova2 is a high pressure, two wire braid hose which meets the requirements of SAE 100R2AT & EN 853-2SN. This hose has an MSHA approved cover for fl ame retardance in underground mining applications.

DOUBLE WIRE BRAID HYDRAULIC HOSE

Part Hose Hose Working Min. Burst Min. Bend Weight Number I.D. O.D. Pressure Pressure Radius Lb/ft Recommended Coupling Series122A-04 1⁄4" 0.56" 5800 psi 23200 psi 3.9" 0.24 3000 4200 5000122A-06 3⁄8 0.72 4800 19200 4.9 0.34 3000 4200 4400 5000122A-08 1⁄2 0.84 4000 16000 7.0 0.40 3000 4200 4400 5000122A-12 3⁄4 1.13 3100 12400 9.5 0.58 3000 4200 4400 5000

Where MSHA fl ame resistance is not required, we offer 122A with a non-MSHA, ink jet branded cover as an economical alternative in sizes most commonly found in agricultural applications

122… Double Wire Braid - SAE 100R2AT - MSHA Cover

122LT… Ice Breaker – SAE 100R2AT

122A… Double Wire Braid - SAE 100R2AT

Tube: Seamless oil resistant nitrile rubberReinforcement: Two steel wire braidsCover: Oil, abrasion and weather resistant black synthetic rubber.

MSHA approvedTemperature Range: -40° to 100°C (-40° to 212°F), petroleum base fl uids intermittent to 125°C (257°F).

Ice-Breaker is designed for use on machinery operating in extremely low temperatures where conventional hoses become too stiff and brittle, such as polar climates and cold storage facilities.

Tube: Seamless oil resistant nitrile rubberReinforcement: Two steel wire braidsCover: Oil, abrasion and weather resistant black synthetic rubber. Temperature Range: -55° to 100°C (-67° to 212°F), petroleum base fl uids intermittent to 125°C (257°F)

Tube: Seamless oil resistant nitrile rubberReinforcement: Two steel wire braidsCover: Oil, abrasion and weather resistant black synthetic rubber. Temperature Range: -40° to 100°C (-40° to 212°F), petroleum base fl uids intermittent to 125°C (257°F).

Part Hose Hose Working Min. Burst Min. Bend Weight

Temperature Range:212°F), petroleum base fl uids intermittent to 125°C (257°F).

Hose

6

COMPACT & ULTRA WIRE BRAID HYDRAULIC HOSE

Working pressures of this two wire braid hose exceed requirements of SAE 100R2 while retaining the benefi ts of SAE 100R1 dimensions. 112 meets the SAE 100R16 specifi cation and offers superior fl exibility and a minimum bend radius less than either SAE 100R1 or SAE 100R2 hose. 112 has become a popular choice of original equipment manufacturers since it is lighter weight and easier to route in tight spaces than coventional hoses.


112-04 1⁄4" 0.52" 5800 psi 23200 psi 2.0" 0.17 4200 5000 112-06 3⁄8 0.67 4800 19200 2.5 0.27 4200 5000112-08 1⁄2 0.81 4000 16000 3.5 0.34 4200 5000112-12 3⁄4 1.09 3100 12400 4.7 0.50 4200 5000112-16 1 1.38 3000 12000 5.8 0.77 4200 5000

Tube: Seamless oil resistant nitrile rubberReinforcement: Two high tensile steel wire braidsCover: Oil, abrasion and weather resistant black synthetic rubberTemperature Range: -40° to 100°C (-40° to 212°F), petroleum base fl uids intermittent to 125°C (257°F).

112… High-Pressure Double Wire SAE 100R16 (Slim Diameter)


109-04 1⁄4" 0.48" 3000 psi 12000 psi 2.0" 0.11 5000109-06 3⁄8 0.62 3000 12000 2.5 0.18 5000109-08 1⁄2 0.76 3000 12000 3.5 0.26 5000109-10 5⁄8 0.94 3000 12000 3.9 0.43 5000

112-12 3⁄4 1.09 3100 12400 4.7 0.50 4200 5000112-16 1 1.38 3000 12000 5.8 0.77 4200 5000

Two of our special wire braid products combine to cover the 3000 psi requirements set out by SAE 100R17. Engineers can specify SAE 100R17 hoses and know that the pressure rating will be 3000 psi regardless of diameter.

Tube: Seamless oil resistant nitrile rubberReinforcement: One or two high tensile steel wire braids.Cover: Oil, abrasion and weather resistant black synthetic rubberTemperature Range: -40° to 100°C (-40° to 212°F), petroleum

109/112… Constant Pressure SAE 100R17

Please note: 109 hoses are single wire braid hoses with a compact design and thin cover. They are not recommended wherever external abrasion is present


Now available in 3/8" Twinsee page 14

Hose

7

COMPACT & ULTRA WIRE BRAID HYDRAULIC HOSE

114… SUPER NOVA Double Wire


124-12 3⁄4" 1.21" 4100psi 16400psi 4.7" 0.74 4400 5000 8600 9600124-16 1 1.50 4100 16400 5.9 0.94 4400 5000 8600 9600

124-20 11⁄4 1.85 4100 16400 8.3 1.68 4400 5000 8600 9600

124 is an extremely fl exible hose designed to operate at high working pressures found on modern construction, marine, mining, and forestry equipment. This hose is available in long lengths up to 131 feet (longer in sizes up to 1").

124… Four Spiral Wire - SAE 100R12Tube: Seamless oil resistant neoprene rubberReinforcement: Four spiral plies of high tensile steel wireCover: Oil, abrasion and weather resistant black synthetic rubber. MSHA approvedTemperature Range: -40° to 121°C (-40° to 250°F).

FOUR SPIRAL HYDRAULIC HOSE

Higher working pressures plus a very small bend radius are possible due the high-tensile steel used for the two wire braids. With an MSHA approved cover, you have a hose that can be used for a wide range of applications.

Tube: Seamless oil resistant nitrile rubber


114-04 1⁄4" 0.52" 6500 psi 26000 psi 2.0" 0.20 4200 5000114-06 3⁄8 0.65 5400 21600 2.8 0.26 4200 5000114-08 1⁄2 0.79 4500 18000 3.5 0.37 4200 5000114-10 5⁄8 0.94 4000 16000 3.5 0.40 4200 5000114-12 3⁄4 1.09 3500 14000 4.7 0.54 4200 5000114-16 1 1.38 3050 12200 5.9 0.74 4200 5000114-20 11⁄4 1.74 2400 9600 11.8 0.76 4400 5000

Reinforcement: Two high tensile steel wire braidsCover: Oil, abrasion and weather resistant black synthetic rubber. MSHA approvedTemperature Range: -40° C to 100°C (-40°F to 212°F), petroleum base fl uids intermittent to 125°C (257°F)

For premium performance and fl exibility, see 124PLUS on the next page


Hose

8

FOUR SPIRAL HYDRAULIC HOSE


124AC-12 3⁄4" 1.21" 4000 psi 16000 psi 9.5" 0.82 4400 5000 8600 9600124AC-16 1 1.50 4000 16000 12.0 1.28 4400 5000 8600 9600

Hoses with our special Armor Cover engineered bi-layer achieve wear resistance up to 25 times that of conventional rubber hoses. Our SAE 100R12 Armor Cover is recommended for underground mining and logging application where external abrasion often causes premature hose failure.

124AC… Four Spiral Wire – Exceeds SAE 100R12 with Armor Cover

Tube: Seamless oil resistant neoprene rubberReinforcement: Four spiral plies of high tensile steel wireCover: Oil, abrasion and weather resistant black synthetic rubber, with Armor Cover bi-layer. MSHA approvedTemperature Range: -40° to 121°C (-40° to 250°F).


124PLUS-06 3⁄8" 0.79" 6100 psi 24400 psi 2.5" 0.44 4400 5000 8600 9600124PLUS-08 1⁄2 0.91 6100 24400 3.5 0.57 4400 5000 8600 9600124PLUS-10 5⁄8 1.05 6100 24400 4.0 0.67 4400 5000 8600 9600124PLUS-12 3⁄4 1.19 5500 22000 4.7 0.81 4400 5000 8600 9600124PLUS-16 1 1.47 5100 20400 5.9 1.21 4400 5000 8600 9600

124PLUS-20 11⁄4 1.76 5100 20400 11.0 1.61 4400 5000 8600 9600124PLUS-24 11⁄2 2.03 4100 16400 11.4 2.08 4400 5000 8600 9600124PLUS-32 2 2.62 3000 12000 25.0 2.85 4400 5000 8600 9600

124 PLUS… Four Spiral Wire – Exceeds SAE 100R12124PLUS features a compact design with half the bend radius of conventional SAE 100R12 and 100R13 hoses, plus higher working pressures.

Tube: Seamless oil resistant neoprene rubberReinforcement: Four spiral plies of high tensile steel wireCover: Oil, abrasion and weather resistant black synthetic rubber. MSHA approved.Temperature Range: -40°C to 100°C (-40°F to 212°F) with peak to 125°C (257°F).

Hose

9

Recommended for extremely high pressure and high impulse applications. This robust hose meets the dimensional requirements of SAE100R13 and SAE100R15, while exceeding those specifi cations in pressure and bend radius. SPIRAL15 PLUS is often used on hydrostatic transmissions.

Part Hose Hose Working Min. Burst Min. Bend Weight Number I.D. O.D. Pressure Pressure Radius Lb/ft Recommended Coupling Series156PLUS-12 3⁄4" 1.20" 6100 psi 24400 4.7" 1.01 4400156PLUS-16 1 1.50 6100 24400 6.4 1.34 8600 9600156PLUS-20 11⁄4 1.95 6100 24400 11.8 2.39 4600 8600 9600156PLUS-24 11⁄2 2.25 6100 24400 13.8 3.12 4600 8600 9600156PLUS-32 2 2.80 6000 24000 15.5 5.00 4600

Part Hose Hose Working Min. Burst Min. Bend Weight Number I.D. O.D. Pressure Pressure Radius Lb/ft Recommended Coupling Series136-12 3⁄4" 1.26" 5000 psi 20000 psi 9.4" 1.13 4400 8600 9600136-16 1 1.51 5000 20000 11.1 1.35 4400 8600 9600136-20 11⁄4 1.95 5000 20000 16.5 2.41 4600 8600 9600 136-24 11⁄2 2.24 5000 20000 19.7 3.21 4600 8600 9600 136-32 2 2.80 5000 20000 25.0 4.44 4600 8600 9600

SPIRAL13 multi-spiral hose is used in severe pressure applications where high working pressures and superior resistance to impulsing are required. SPIRAL13 is commonly used on heavy mobile equipment and has a four spiral wire reinforcement in size -12 and -16 and six spiral wire plies in larger sizes.

Tube: Seamless oil resistant synthetic rubber.

Reinforcement: Four or six spiral plies of high tensile steel wire.Cover: Oil, abrasion and weather resistant black synthetic rubber. MSHA approvedTemperature Range: -40° to 121°C (-40° to 250°F)

Tube: Seamless oil resistant synthetic rubber.Reinforcement: Four or six spiral plies of high tensile steel wire.Cover: Oil, abrasion, and weather resistant black synthetic rubber, MSHA approved.Temperature Range: -40° to 121°C (-40° to 250°F)

EXTREME PRESSURE SPIRAL HYDRAULIC HOSE

136… 5000 psi SAE 100R13

156 PLUS… Exceeds SAE 100R15 & SAE 100R15

Hose

10

of J1402 All and DOT FMVSS 106-74 Type AII for air brake applica-tions in sizes up to 5/8" inside diameter.

Tube: Seamless oil resistant nitrile rubberReinforcement: One steel wire braidCover: Mildew, oil and heat resistant rubber impregnated black polyester fabric braid coverTemperature Range: -40° to 125°C (-40° to 257°F), air to 70°C (158°F)

TRUCK HYDRAULIC HOSE

151H is a single wire braid hose and a rubber impregnated blue polyester fabric braid cover. Though 151 is similar, 151H uses a special tube compound that offers superior cold and hot temperature resistance. This hose can be used for hydraulic fl uids, lubricating oils, diesel, air and water. 151H is most commonly used in heavy-duty commercial vehicle applications such as air brake, power steering, fuel fi lter, turbocharger oil supply, tilt cab cylinders, transmission/engine coolant and oil fi ltration lines. 151H meets

the requirements of J1402 and DOT FMVSS 106 Type All for air brake applications.

Tube: Seamless oil resistant cpe rubber (chlorinated polyethylene)Reinforcement: One steel wire braidCover: Mildew, oil and heat resistant rubber impregnated blue polyester fabric braid coverTemperature Range: -49° to 150°C (-55° to 302°F), air to 120°C (248°F)

151 is a single wire braid hose with a rubber impregnated polyester fabric braid cover. While not generally as abrasion resistant as neo-prene, the polyester cover does allow for greater ambient heat re-sistance. This hose can be used for hydraulic fl uids, lubricating oils, diesel, air and water. 151 is most commonly used in heavy-duty commercial vehicle applications such as air brake, power steering, fuel fi lter, turbocharger oil supply, tilt cab cylinders, transmission/engine coolant and oil fi ltration lines. 151 meets the requirements

151… SAE 100R5 Fabric Cover

151H… SAE 100R5 High Temperature

Part Hose Hose Working Min. Burst Min. Bend Weight Number I.D. O.D. Pressure Pressure Radius Lb/ft Recommended Coupling Series151-04 3⁄16" 0.52" 3000 psi 12000 psi 3.0" 0.16 3500 4500151-05 1⁄4 0.57 3000 12000 3.4 0.17 3500 4500151-06 5⁄16 0.67 2250 9000 4.0 0.21 3500 4500151-08 13⁄32 0.76 2000 8000 4.6 0.24 3500 4500151-10 1⁄2 0.92 1750 7000 5.5 0.34 3500 4500

151-12 5⁄8 1.08 1500 6000 6.5 0.41 3500 4500151-16 7⁄8 1.23 800 3200 7.4 0.43 3500 4500151-20 11⁄8 1.50 625 2500 9.0 0.50 3500 4500151-24 13⁄8 1.75 500 2000 10.5 0.55 3500 4500151-32 113⁄16 2.21 350 1400 13.2 0.76 3500 4500

Part Hose Hose Working Min. Burst Min. Bend Weight Number I.D. O.D. Pressure Pressure Radius Lb/ft Recommended Coupling Series151H-04 3⁄16" 0.52" 3000 psi 12000 psi 3.0" 0.13 3500 4500 151H-05 1⁄4 0.58 3000 12000 3.4 0.16 3500 4500 151H-06 5⁄16 0.68 2250 9000 4.0 0.23 3500 4500 151H-08 13⁄32 0.77 2000 8000 4.6 0.26 3500 4500 151H-10 1⁄2 0.92 1750 7000 5.5 0.37 3500 4500

151H-12 5⁄8 1.08 1500 6000 6.5 0.46 3500 4500 151H-16 7⁄8 1.23 800 3200 7.4 0.44 3500 4500 151H-20 11⁄8 1.50 625 2500 9.0 0.52 3500 4500 151H-24 13⁄8 1.75 500 2000 10.5 0.67 3500 4500 151H-32 113⁄16 2.22 350 1400 13.3 0.94 3500 4500

Hose

11

THERMOPLASTIC HYDRAULIC HOSE

Part Hose Hose Working Min. Burst Min. Bend Weight Number I.D. O.D. Pressure Pressure Radius lb/ft Recommended Coupling Series172T-04 1⁄4" 0.48" 3000 psi 12000 psi 1.4" 0.13 4700 5000172T-06 3⁄8 0.63 2300 9200 2.2 0.19 4700 5000

172T is two lines of 172 bonded together during the manufacturing process. The hose is used in many of the same applications as the single line, but where two hydraulic lines are required. This hose is most commonly found on forklifts and mobile hydraulic lifts. Non-conductive twin line is also available on request.

Tube: PolyesterReinforcement: Braided polyesterCover: Black, polyurethane, pin-prickedTemperature Range: -40° to 93°C (-40° to 200°F).

The non-conductive version of 172 has an orange, non pin-pricked cover that meets SAE J517 non-conductivity requirements. This hose is a favorite choice for telephone and power line servicing vehicles and other hydraulic lifts due to it's electrical non-conductivity.

Tube: PolyesterReinforcement: Braided polyesterCover: Orange, polyurethaneTemperature Range: -40° to 93°C (-40° to 200°F).

Part Hose Hose Working Min. Burst Min. Bend Weight Number I.D. O.D. Pressure Pressure Radius lb/ft Recommended Coupling Series172-02 1⁄8" 0.32" 3000 psi 12000 psi 1.0" 0.03 4700 5000172-03 3⁄16 0.38 3000 12000 1.0 0.04 4700 5000172-04 1⁄4 0.48 3000 12000 1.4 0.06 4700 5000172-06 3⁄8 0.63 2300 9200 2.2 0.09 4700 5000172-08 1⁄2 0.80 2000 8000 3.0 0.14 4700 5000

This medium pressure polyurethane covered hydraulic hose offers excellent fl exibility and resistance to a wide range of chemicals and petroleum base products. 172 hose is commonly used in construction equipment, lubrication lines and hydraulic lift equipment. The polyester tube provides excellent low temperature fl exibility.

Tube: PolyesterReinforcement: Braided polyester Cover: Black, polyurethane, pin-prickedTemperature Range: -40° to 93°C (-40° to 200°F).

172… SAE 100R7 Black Thermoplastic

172N… SAE 100R7 Orange Non-Conductive

172T… SAE 100R7 Twin Line

Part Hose Hose Working Min. Burst Min. Bend Weight Number I.D. O.D. Pressure Pressure Radius lb/ft Recommended Coupling Series172N-04 1⁄4" 0.48" 3000 psi 12000 psi 1.4" 0.06 4700 5000172N-06 3⁄8 0.63 2300 9200 2.2 0.09 4700 5000172N-08 1⁄2 0.80 2000 8000 3.0 0.14 4700 5000

Hose

12

Part Hose Hose Working Min. Burst Min. Bend Weight Number I.D. O.D. Pressure Pressure Radius Lb/ft Recommended Coupling Series116-04 1⁄4" 0.50" 16400 psi 41000 psi 1.4" 0.12 8700

116 is used for extreme pressure wash applications, waterproofi ng, boiler pipe cleaning, high-pressure hydraulics, and other uses where extreme pressure conditions are encountered. The polyurethane cover provides excellent wear resistance to extend the life of the hose by protecting the wire reinforcement.

Tube: PolyesterReinforcement: One aramid fi bre braid and one wire braidCover: Black polyurethaneTemperature Range: -40°C (-40°F) to 100°C (212°F) limited to 70°C(158°F) for air or water.

Part Hose Hose Working Min. Burst Min. Bend Weight Number I.D. O.D. Pressure Pressure Radius lb/ft Recommended Coupling Series182-04 1⁄4" 0.45" 5000 psi 20000 psi 1.9" 0.06 4700 5000182NY-04 1⁄4 0.45 5000 20000 1.9 0.06 4700 5000182-06 3⁄8 0.61 4000 16000 2.3 0.09 4700 5000182-08 1⁄2 0.78 3500 14000 3.1 0.14 4700 5000

SAE 100R8 offers similar features to 172 but with a higher working pressure. The use of high-tensile aramid fi bre allows for a compact and fl exible design. In 1⁄4" we also offer a nylon tube version.

173 is a good choice for forklift applications in cold storage facilities. It offers 3000 psi working pressure in all sizes and stays fl exible when other hoses become too stiff on the mast pulleys

173T is specifi cally designed for use on forklift masts

Tube: Polyester or nylon (182NY)Reinforcement: Braided aramid fi breCover: Black, polyurethane, pin-prickedTemperature Range: -40° to 93°C (-40° to 200°F).

THERMOPLASTIC HYDRAULIC HOSE

173… SAE100R18 Constant Pressure Low Temperature Thermoplastic

173T… Low Temperature Twin Line

182… SAE 100R8 Thermoplastic

116… Extreme Pressure Polyurethane Hose

Tube: PolyesterReinforcement: Braided polyester Cover: Black, polyurethane, pin-prickedTemperature Range: -55° to 93°C (-67° to 200°F).

Part Hose Hose Working Min. Burst Min. Bend Weight Number I.D. O.D. Pressure Pressure Radius lb/ft Recommended Coupling Series173T-06 3⁄8" 0.65" 3000 psi 12000 psi 1.7" 0.21 4700 5000

Part Hose Hose Working Min. Burst Min. Bend Weight Number I.D. O.D. Pressure Pressure Radius lb/ft Recommended Coupling Series173-04 1⁄4" 0.48" 3000 psi 12000 psi 1.4" 0.06 4700 5000173-06 3⁄8 0.65 3000 12000 1.7 0.10 4700 5000173-08 1⁄2 0.88 3000 12000 2.8 0.19 4700 5000

173T… Low Temperature Twin Line

182… SAE 100R8 Thermoplastic

Hose

13

PUSH-ON & SUCTION HOSE

Part Hose Hose Working Min. Burst Min. Bend Weight Number I.D. O.D. Pressure Pressure Radius Lb/ft Recommended Coupling Series102-04 1⁄4" 0.50" 250 psi 1000 psi 1.5" 0.09 2000102-06 3⁄8 0.63 250 1000 2.3 0.12 2000102-08 1⁄2 0.75 250 1000 3.0 0.16 2000102-10 5⁄8 0.91 250 1000 3.7 0.22 2000102-12 3⁄4 1.03 250 1000 4.5 0.25 2000

Tube: Seamless oil resistant synthetic rubberReinforcement: Spirals of synthetic textileCover: Oil, abrasion and weather resistant black synthetic rubber. Also available in blue, grey, and red.Temperature Range: -35° to 80°C (-31° to 176°F)

Part Hose Hose Working Min. Burst Min. Bend Weight Number I.D. O.D. Pressure Pressure Radius Lb/ft Recommended Coupling Series141-12 3⁄4" 1.16" 300 psi 1200 psi 4.7" 0.40 4200 5000141-16 1 1.40 250 1000 5.7 0.49 4200 5000141-20 11⁄4 1.67 200 800 7.7 0.60 4400 5000141-24 11⁄2 1.93 150 600 9.0 0.74 3400 4400 5000141-32 2 2.44 100 400 11.8 0.96 3400 4400 5000

141-40 21⁄2 3.00 62 250 14.0 1.46 3400

141 is designed for hydraulic suction and low pressure return lines where petroleum or water base fl uids are being used. The high grade nitrile rubber tube offers superior resistance to the softening and swelling caused by high temperature oils. 141 is manufactured with a double helix wire reinforcement allowing full vacuum service.

Tube: Seamless oil resistant nitrile rubberReinforcement: Textile cords and high tensile steel helix wireCover: Oil, abrasion and weather resistant black neoprene rubberTemperature Range: -40° to 100°C (-40° to 212°F), petroleum base fl uids intermittent to 125°C (257°F).

NOTE: Push-on fi ttings have aggressive barbs that are designed to work without clamps ONLY on push-on hoses. These fi ttings will not hold pressure on ordinary general purpose hoses. Adding clamps when using push-on fi ttings may cause premature failure due to cutting of the hose tube under the clamp. For general purpose hoses or for applications where clamps are preferred, we recommend industrial brass hose barbs.

102… Rubber Push-On

141… SAE 100R4 Suction/Return

Push-on hose, when used with push-on fi ttings, provide fast and neat hose assembly without the use of clamps or ferrules. Because hoses can be assembled quickly and without tools, Push-on is popular for air lines on lumber sorters, newsprint handling equipment, and machinery production lines. Since the hose is resistant to most lubricating oils and hydraulic fl uids, 102 is popular for hydraulic case drains and vent lines as well as general automotive service. Push-On makes a great shop air hose in oily environments.

NOTE: Push-on fi ttings have aggressive barbs that are designed to work without clamps ONLY on push-on hoses. These fi ttings will not hold pressure on ordinary general purpose hoses. Adding clamps when using push-on fi ttings may cause premature failure due to cutting of the hose tube under the clamp. For general purpose hoses or for applications where clamps are preferred, we recommend industrial brass hose barbs.

Hose

14

SPECIALTY HOSE

Part Hose Hose Working Min. Burst Min. Bend Weight Number I.D. O.D. Pressure Pressure Radius Lb/ft Recommended Coupling Series157-04 3⁄16" 0.31" 3000 psi 12000 psi 2.0" 0.08 4000 4100 4700157-05 1⁄4 0.38 3000 12000 3.0 0.10 4000 4100 4700157-06 5⁄16 0.44 2500 10000 4.0 0.11 4000 4100 4700157-08 13⁄32 0.55 2000 8000 5.2 0.12 4000 4100 4700157-10 1⁄2 0.65 1500 6000 6.5 0.15 4000 4100 4700

157-12 5⁄8 0.78 1200 4800 7.7 0.17 4000 4100 4700157-16 7⁄8 1.03 1000 4000 9.0 0.27 4000 4100 4500

Tefl on® hoses were designed to replace copper tube in high temperature fl exing applications where rubber hose would fail. They have a Tefl on® tube with a stainless wire cover and are commonly used for compressor discharge lines on mobile air brake systems. 157 is also used in many chemical applications.

Tefl on® is a registered trademark of Dupont.

Tube: Extruded Tefl on®Reinforcement: One high-tensile Type 304 stainless steel wire braidTemperature Range: -54° to 232°C (-65° to 450°F), intermittent -73° to 260°C (-100° to 500°F).

157… SAE 100R14 Tefl on® Hose

109T… Twin SAE 100R17 Forklift Hose

111FS… Fire Suppression Hose

Our single wire braid compact hose is now available in a bonded twin confi guration for use on forklift masts. The specifi cations are the same as our standard hose except the cover is smooth.


109T-06 3⁄8" 0.62" 3000 psi 12000 psi 2.6" 0.13 5000

Tube: Seamless oil resistant nitrile rubberReinforcement: One or two high tensile steel wire braids.Cover: Oil, abrasion and weather resistant black synthetic rubberTemperature Range: -40° to 100°C (-40° to 212°F), petroleum base fl uids intermittent to 125°C (257°F).

Fire suppression hose is used in conjunction with suppression systems installed on heavy machinery to reduce damage and protect the equipment operator if a fi re occurs on the machine. While dimensionally matching an SAE 100R1AT for fi tting compatibility, the hose is easily identifi able by its bright red MSHA approved cover.


111FS-04 1/4" 0.53" 3250 psi 13000 psi 3.9" 0.15 3000 4200 5000111FS-06 3/8 0.69 2600 10400 5.1 0.23 3000 4200 5000111FS-08 1/2 0.81 2300 9200 7.1 0.28 3000 4200 5000111FS-12 3/4 1.09 1500 6000 9.5 0.42 3000 4200 5000

Tube: Seamless oil resistant nitrile rubberReinforcement: One steel wire braidCover: Oil, abrasion and weather resistant red synthetic rubber. MSHA approvedTemperature Range: -40°C (-40°F) to 100°C (212°F)



Hose

15

A typical jack hose is 1/4" I.D. with 3⁄8" male NPT ends, usually 6 feet long. One NPT end threads into the hydraulic hand pump, while the other end usually has a C302-06 quick coupling male attached. A C301-06 female coupler is typically threaded into the ram.Remember that even though 120J Jack Hose is rated for 10,000 psi, jacking applications are static pressure situations at ambient temperature. DO NOT USE jack hose for impulsing or regular hydraulic applications.Many manufacturers claim that their jack hose meets the Material Handling Institute IJ100 standard for jack hose. In fact this standard was withdrawn several years ago and is no longer in effect.

Tube: Seamless oil resistant nitrile rubberReinforcement: Two high tensile steel wire braids.Cover: Oil, abrasion and weather resistant black neoprene rubberTemperature Range: -40° to 100°C (-40° to 212°F), petroleum base fl uids intermittent to 125°C (257°F).

Part Hose Working Min. Burst Min. Bend Weight Recommended Number I.D. Pressure Pressure Radius Lb/ft Coupling Series120J-04 1⁄4" 10000 psi 23200 psi 4.0” 0.23 5000120J-06 3⁄8 10000 20000 5.0 0.27 5000

Fitting and Assembly Notes:Use only PULSAR 5016 solid male NPT stems. DO NOT USE JIC, BSP, or other hydraulic threads, since they may not be suitable for these pressures. All hoses must be skived and crimped to the recommended crimp dimensions - see the current PULSAR crimp chart. Use strain relievers to minimize hose fl exing at the coupling; TPG-530 works well for 1/4" assemblies, and TPG-725 fi ts 3/8" hose. Hose assemblies should include safety warning tags (see 120J-TAG).

PULSAR grease whip hose assemblies are durable and fl exible connecting hoses for hand grease gun applications. The rubber hose is PULSAR 3⁄16" I.D. 3,600 psi working pressure SAE 100R1AT single wire hose. The couplings are factory crimped brass 1⁄8" male NPTF couplings. Special order lengths are also available.

Part WeightNumber Length Each111-03MM12 12" 0.20 lb111-03MM18 18 0.26111-03MM24 24 0.33111-03MM36 36 0.53111-03MM48 48 0.73

111-03MM… Grease Hose Assemblies

120J… Jack Hose

653… Oil Field Blow Out Preventer Hose

SPECIALTY HOSE

Part Hose Hose Working Min. Burst Min. Bend Weight Recommended Number I.D. O.D. Pressure Pressure Radius Lb/ft Coupling Series

653-06 3⁄8" 1.00" 5000 psi 20000 psi 5.1" 0.26 4400 5000653-08 1⁄2 1.11 3000 12000 6.7 0.37 4400 5000653-12 3⁄4 1.40 3000 12000 9.5 0.54 4400 5000653-16 1 1.68 3000 12000 11.8 0.76 4400 5000

On an oil drilling rig, the blow-out preventer (BOP) is a valve system at the wellhead that can be activated quickly to close the space around the drill, or even completely close an open drill hole. There are multiple BOP valves used on each rig, and the valves are controlled hydraulically. When excessive pressure in the hole causes a "kick", the BOP is used to prevent a blow-out. Hoses that connect the BOP to the hydraulic system are required to have thick, fl ame resistant covers that allow them to survive in the case of a fi re, so that the BOP still functions.

Tube: Smooth, black, oil resistant nitrile rubber.Reinforcement: Two braids of high tensile steel wire.Cover: Red, thick, fi re resistant synthetic rubber composite with wrapped fi nish. Temperature Range: -40°C (-40°F) to 120°C (248°F). Tested according to API16D requirements to withstand 700°C (1292°F) for more than 5 minutes at full working pressure.Couplings: Couplings must be covered with fl ame resistant sleeve and BOP over-ferrules according to Pulsar specifi cations to meet test requirements.

120J… Jack Hose

table of contentsresult in corroded wires and hose failure. an extra braid separated by a rubber...

Documents