table of contents - the mosaic company · table of contents. 2 equipment: cage mills (5) ... wash...

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EQUIPMENT: REACTOR AGITATOR........................................................................................................................................................................................................ 4EQUIPMENT: LIMESTONE FEED BIN DUST COLLECTOR FAN ............................................................................................................................................................ 5EQUIPMENT: NO. 1 PRODUCT SILO DUST COLLECTOR FAN .............................................................................................................................................................. 6EQUIPMENT: NO. 2 PRODUCT SILO DUST COLLECTOR FAN .............................................................................................................................................................. 7EQUIPMENT: DRYER BURNER BLOWER................................................................................................................................................................................................ 8EQUIPMENT: DRYER SCRUBBER FAN.................................................................................................................................................................................................... 9EQUIPMENT: COOLER VENT SCRUBBER FAN..................................................................................................................................................................................... 10EQUIPMENT: VENTILATION SCRUBBER FAN ..................................................................................................................................................................................... 11EQUIPMENT: REACTOR/GRANULATOR SCRUBBER FAN.................................................................................................................................................................. 12EQUIPMENT: PRODUCTION BUILDING EXHAUST FANS (6) SIX....................................................................................................................................................... 13EQUIPMENT: AFI AIR COMPRESSOR ROOM VENT FAN..................................................................................................................................................................... 14EQUIPMENT: PRODUCT BIN FEEDER.................................................................................................................................................................................................... 15EQUIPMENT: LIMESTONE ROTARY FEEDER....................................................................................................................................................................................... 16EQUIPMENT: NO.1 AND NO.2 ROTARY FEEDERS ............................................................................................................................................................................... 17EQUIPMENT: PNEUMATIC COMPRESSOR FOR LIMESTONE SILOS.................................................................................................................................................. 18EQUIPMENT: LIMESTONE VIBRATING BIN BOTTOM ........................................................................................................................................................................ 19EQUIPMENT: LIMESTONE BELT FEEDER............................................................................................................................................................................................. 20EQUIPMENT: 10 TON HOISTS (2) AND MAGNET HOIST..................................................................................................................................................................... 21EQUIPMENT: PLANT AIR COMPRESSORS (2) ...................................................................................................................................................................................... 22EQUIPMENT: INSTRUMENT AIR DRYERS (2) ...................................................................................................................................................................................... 23EQUIPMENT: REACTOR AGITATOR...................................................................................................................................................................................................... 24EQUIPMENT: LIMESTONE FEED BIN DUST COLLECTOR FAN .......................................................................................................................................................... 25EQUIPMENT: NO. 1 PRODUCT SILO DUST COLLECTOR FAN ............................................................................................................................................................ 26EQUIPMENT: NO. 2 PRODUCT SILO DUST COLLECTOR FAN ............................................................................................................................................................ 27EQUIPMENT: DRYER BURNER BLOWER.............................................................................................................................................................................................. 28EQUIPMENT: DRYER SCRUBBER FAN.................................................................................................................................................................................................. 29EQUIPMENT: COOLER VENT SCRUBBER FAN..................................................................................................................................................................................... 30EQUIPMENT: VENTILATION SCRUBBER FAN ..................................................................................................................................................................................... 31EQUIPMENT: REACTOR/GRANULATOR SCRUBBER FAN.................................................................................................................................................................. 32EQUIPMENT: PRODUCTION BUILDING EXHAUST FANS (6) SIX....................................................................................................................................................... 33EQUIPMENT: AFI AIR COMPRESSOR ROOM VENT FAN..................................................................................................................................................................... 34EQUIPMENT: PRODUCT BIN FEEDER.................................................................................................................................................................................................... 35EQUIPMENT: LIMESTONE ROTARY FEEDER....................................................................................................................................................................................... 36EQUIPMENT: NO.1 AND NO.2 ROTARY FEEDERS ............................................................................................................................................................................... 37EQUIPMENT: PNEUMATIC COMPRESSOR FOR LIMESTONE SILOS.................................................................................................................................................. 38EQUIPMENT: LIMESTONE VIBRATING BIN BOTTOM ........................................................................................................................................................................ 39EQUIPMENT: LIMESTONE BELT FEEDER............................................................................................................................................................................................. 40EQUIPMENT: 10 TON HOISTS (2) AND MAGNET HOIST..................................................................................................................................................................... 41EQUIPMENT: PLANT AIR COMPRESSORS (2) ...................................................................................................................................................................................... 42EQUIPMENT: INSTRUMENT AIR DRYERS (2) ...................................................................................................................................................................................... 43EQUIPMENT: PUGMILL ........................................................................................................................................................................................................................... 44EQUIPMENT: GRANULATOR.................................................................................................................................................................................................................. 46EQUIPMENT: ROTARY DRYER............................................................................................................................................................................................................... 47EQUIPMENT: PRODUCT COOLER .......................................................................................................................................................................................................... 48EQUIPMENT: PUGMILL PREMIXER ....................................................................................................................................................................................................... 49

TABLE OF CONTENTS

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EQUIPMENT: CAGE MILLS (5) FIVE..................................................................................................................................................................................................... 50EQUIPMENT: CHAIN MILLS................................................................................................................................................................................................................... 51EQUIPMENT: PRIMARY SCREENS (6) SIX.......................................................................................................................................................................................... 52EQUIPMENT: DEDUSTING SCREENS (3) THREE .................................................................................................................................................................................. 53EQUIPMENT: DRYER DISCHARGE ELEVATOR.................................................................................................................................................................................... 54EQUIPMENT: RECYCLE ELEVATOR...................................................................................................................................................................................................... 55EQUIPMENT: PRODUCT ELEVATOR ..................................................................................................................................................................................................... 56EQUIPMENT: RECYCLE FLIGHT CONVEYOR ...................................................................................................................................................................................... 57EQUIPMENT: RECLAIM CONVEYOR..................................................................................................................................................................................................... 58EQUIPMENT: NO.1 PRODUCT CONVEYOR........................................................................................................................................................................................... 59EQUIPMENT: NO.2 PRODUCT CONVEYOR........................................................................................................................................................................................... 60EQUIPMENT: DRYER CYCLONE SCREW CONVEYOR ........................................................................................................................................................................ 61EQUIPMENT: DRYER SPILLAGE SCREW CONVEYOR ........................................................................................................................................................................ 62EQUIPMENT: SCREEN RECYCLE SCREW CONVEYOR ....................................................................................................................................................................... 63EQUIPMENT: "F" CAGE MILL SCREW CONVEYOR ............................................................................................................................................................................. 64EQUIPMENT: CLOD BREAKER ............................................................................................................................................................................................................... 65EQUIPMENT: NO.1 "A"&"B" RECLAIM CONVEYORS ......................................................................................................................................................................... 66EQUIPMENT: NO.2 RECLAIM CONVEYOR............................................................................................................................................................................................ 67EQUIPMENT: RECLAIM FEEDER CONVEYOR 60" WIDE..................................................................................................................................................................... 68EQUIPMENT: RECLAIM SCALPING SCREEN........................................................................................................................................................................................ 69EQUIPMENT: BELT MAGNET ................................................................................................................................................................................................................. 70EQUIPMENT: HYDRAULIC POWER UNIT FOR PRODUCT SILO GATES............................................................................................................................................ 71EQUIPMENT: WASH DOWN SUMP PUMP.............................................................................................................................................................................................. 72EQUIPMENT: (+20) SCREEN.................................................................................................................................................................................................................... 73EQUIPMENT: (+20) SCREW FEEDER ...................................................................................................................................................................................................... 74EQUIPMENT: (+20) TRANSFER CONVEYOR ......................................................................................................................................................................................... 75EQUIPMENT: RAIL DUMP CONVEYOR ................................................................................................................................................................................................. 76EQUIPMENT: NO.3 RECLAIM CONVEYOR............................................................................................................................................................................................ 77EQUIPMENT: BAGGING AND TRUCK LOADING DUST COLLECTOR FAN....................................................................................................................................... 78EQUIPMENT: RAIL LOADOUT DUST COLLECTOR FAN ..................................................................................................................................................................... 79EQUIPMENT: NO.1 AND NO.2 ROTARY AIR LOCK VALVE ................................................................................................................................................................ 80EQUIPMENT: RAIL CAR WASH SUMP AGITATOR............................................................................................................................................................................... 81EQUIPMENT: NO.1 AND NO.2 RAIL CAR SPOTTERS ........................................................................................................................................................................... 82EQUIPMENT: RAIL CAR CLEAN OUT AND SPOTTER SUMP PUMPS (2)............................................................................................................................................ 83EQUIPMENT: CAR WASH BOOSTER PUMP........................................................................................................................................................................................... 84EQUIPMENT: NO.1, NO.2 AND NO.3 BAGGING MACHINE BLOWERS ............................................................................................................................................... 85EQUIPMENT: PACKER CONVEYORS .................................................................................................................................................................................................... 86EQUIPMENT: BAGGING BELT CONVEYOR .......................................................................................................................................................................................... 87EQUIPMENT: FLEXIBLE CONVEYOR .................................................................................................................................................................................................... 88EQUIPMENT: CONDENSATE TRANSFER PUMPS (2)............................................................................................................................................................................ 89EQUIPMENT: EVAPORATOR FEED PUMPS (5) ..................................................................................................................................................................................... 90EQUIPMENT: EVAPORATOR RETURN PUMPS (3)................................................................................................................................................................................ 91EQUIPMENT: LIQUIFOS LOADOUT PUMP ............................................................................................................................................................................................ 92EQUIPMENT: EVAPORATOR CIRCULATING PUMPS (2) ..................................................................................................................................................................... 93EQUIPMENT: POND WATER BOOSTER PUMP...................................................................................................................................................................................... 94

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EQUIPMENT: SILICA SLURRY PUMPS (2) ............................................................................................................................................................................................. 95EQUIPMENT: KOH PUMP......................................................................................................................................................................................................................... 96EQUIPMENT: SILICA SLURRY TANK AGITATOR ................................................................................................................................................................................ 97EQUIPMENT: BATCH TANK AGITATORS (4) ....................................................................................................................................................................................... 98EQUIPMENT: DF STORAGE TANK AGITATOR.................................................................................................................................................................................... 99EQUIPMENT: SILICA UNLOADING BLOWERS (2).............................................................................................................................................................................. 100EQUIPMENT: ROTARY AIR LOCK VALVE.......................................................................................................................................................................................... 101EQUIPMENT: SILICA STORAGE BIN ACTIVATOR............................................................................................................................................................................. 102EQUIPMENT: SILICA SCREW FEEDER................................................................................................................................................................................................. 103EQUIPMENT: PUGMILL 63-1203............................................................................................................................................................................................................ 104EQUIPMENT: PUGMILL 63-1203............................................................................................................................................................................................................ 105EQUIPMENT: GRANULATOR 63-1204 .................................................................................................................................................................................................. 106EQUIPMENT: ROTARY DRYER 63-1501 A1 & A2 ................................................................................................................................................................................ 108EQUIPMENT: PRODUCT COOLER 63-1601........................................................................................................................................................................................... 110EQUIPMENT: PUGMILL PREMIXER 504 .............................................................................................................................................................................................. 112EQUIPMENT: CAGE MILLS 63-1002 A1,A2,B1,B2,C1,C2, D1,D2,F1,F2. .............................................................................................................................................. 114EQUIPMENT: CHAIN MILL 63-267 A & B............................................................................................................................................................................................. 115EQUIPMENT: PRIMARY SCREENS 63-1401 A, B, C, D, E, & F. ........................................................................................................................................................... 116EQUIPMENT: DEDUSTING SCREENS 63-1402 A, B, & C..................................................................................................................................................................... 117EQUIPMENT: DRYER DISCHARGE ELEVATOR 63-2106 .................................................................................................................................................................... 118EQUIPMENT: RECYCLE ELEVATOR 63-2107 ...................................................................................................................................................................................... 119EQUIPMENT: PRODUCT ELEVATOR 63-2108...................................................................................................................................................................................... 120EQUIPMENT: RECYCLE FLIGHT CONVEYOR 63-2104....................................................................................................................................................................... 121EQUIPMENT: RECLAIM CONVEYOR 63-2105 ..................................................................................................................................................................................... 123EQUIPMENT: NO. 1 PRODUCT CONVEYOR 66-2140........................................................................................................................................................................... 124EQUIPMENT: NO. 2 PRODUCT CONVEYOR 66-2161........................................................................................................................................................................... 125EQUIPMENT: DRYER CYCLONE SCREW CONVEYOR 63-2115......................................................................................................................................................... 126EQUIPMENT: DRYER SPILLAGE CONVEYOR 63-1501....................................................................................................................................................................... 127EQUIPMENT: SCREEN RECYCLE SCREW CONVEYOR 263-53-29..................................................................................................................................................... 128EQUIPMENT: "F" CAGE MILL SCREW CONVEYOR 63-2199.............................................................................................................................................................. 129EQUIPMENT: CLOD BREAKER 63-1001................................................................................................................................................................................................ 130EQUIPMENT: REACTOR AGITATOR 63-1201 ...................................................................................................................................................................................... 131EQUIPMENT: LIMESTONE FEED BIN DUST COLLECTOR FAN 63-1301 .......................................................................................................................................... 132EQUIPMENT: #1 PRODUCT SILO DUST COLLECTOR FAN 64-1341 A .............................................................................................................................................. 134EQUIPMENT: #2 PRODUCT SILO DUST COLLECTOR FAN 64-1341 B............................................................................................................................................... 135EQUIPMENT: DRYER BURNER BLOWER 63-1302 .............................................................................................................................................................................. 136EQUIPMENT: DRYER SCRUBBER FAN 63-1304 .................................................................................................................................................................................. 137EQUIPMENT: COOLER VENT SCRUBBER FAN 63-1303..................................................................................................................................................................... 138EQUIPMENT: VENTILATION SCRUBBER FAN 236-44-074................................................................................................................................................................. 139EQUIPMENT: REACTOR/GRANULATOR SCRUBBER FAN 63-1305 .................................................................................................................................................. 140EQUIPMENT: PRODUCTION BUILDING EXHAUST FANS (6) SIX..................................................................................................................................................... 141EQUIPMENT: AFI AIR COMPRESSOR ROOM VENT FAN 263-44-096................................................................................................................................................ 142EQUIPMENT: PRODUCT BIN FEEDER 63-2109 .................................................................................................................................................................................... 143EQUIPMENT: LIMESTONE ROTARY FEEDER 63-2100 ....................................................................................................................................................................... 144EQUIPMENT: NO.1 AND NO.2 ROTARY FEEDERS 64-2150-3A & 3B................................................................................................................................................. 145

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AFI PRODUCTION DATE: 09/16/93 SPECIAL LOCKOUT PROCEDURE WRITTEN BY: M. RENSLOW

EQUIPMENT: REACTOR AGITATORAPPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1

WORK STEP TYPE/MAGNITUDE OF ENERGY HAZARDS

1. DISCONNECT THE ENERGY SOURCE BY DEPRESSING THE STOP BUTTON.

2. OPERATE THE ENERGY ISOLATING DEVICE ON THE CUBICAL.

3. PLACE A PRODUCTION LOCK ON THE ENERGY ISOLATING DEVICE LOCATED ON THE CUBICAL DOOR.

4. ORIGINATE A LOCK OUT PERMIT FOLLOWING THE PROPER PROCEDURE.

5. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE ELECTRICAL DISCONNECT FOR THE AGITATOR.

6. REVERSE PROCEDURE TO PUT EQUIPMENT BACK IN SERVICE.

1. ELECTRICAL/480 VOLTS.

5. PHOSPHORIC ACID/2300F, ELECTRICAL/480 VOLTS.

1. CUBICAL EXPLOSION. UNEXPECTED ENERGIZATION. ACCIDENTAL START UP OR RELEASE OF STORED ENERGY.

5. THERMAL BURNS. UNEXPECTED ENERGIZATION. ACCIDENTAL START UP OR RELEASE OF STORED ENERGY.

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EQUIPMENT: LIMESTONE FEED BIN DUST COLLECTOR FANAPPROVED BY AREA SAFETY COMMITTEE:__________________

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5. IF ENTRY INTO THE BAG HOUSE IS NECESSARY THE FOLLOWING EQUIPMENT MUST ALSO BE LOCKED OUT: "A" AND "B" LIMESTONE TRANSFER PUMPS AND THE LIMESTONE TRANSFER COMPRESSOR.

6. PLACE KEYS FOR THE LOCKS BEING USED IN A LOCK BOX WITH A TAG LISTING LOCKED OUT EQUIPMENT.

7. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE LOCK BOX.



5. LIMESTONE, ELECTRICAL/480 VOLTS.


5. UNEXPECTED ENERGIZATION. ACCIDENTAL START UP OR RELEASE OF STORED ENERGY.

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EQUIPMENT: NO. 1 PRODUCT SILO DUST COLLECTOR FANAPPROVED BY AREA SAFETY COMMITTEE:__________________

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5. ANY EMPLOYEES WORKING ON THEEQUIPMENT WILL PLACE THEIR LOCK ON THE ELECTRICAL DISCONNECT.



5. MONOCALCIUM AND DICALCIUM PHOSPHATES/2300F ELECTRICAL/480 VOLTS.



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5. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE ELECTRICAL DISCONNECT.



5. MONOCALCIUM AND DICALCIUMPHOSPHATES/2300F, ELECTRICAL/480 VOLTS.



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EQUIPMENT: DRYER BURNER BLOWERAPPROVED BY AREA SAFETY COMMITTEE:__________________

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5. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE ELECTRICAL DISCONNECT FOR THE DRYER BURNER BLOWER.


1. ELECTRICAL/2,300 VOLTS.




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EQUIPMENT: DRYER SCRUBBER FANAPPROVED BY AREA SAFETY COMMITTEE:__________________

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5. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE ELECTRICAL DISCONNECT FOR THE DRYER SCRUBBER FAN.



5. PROCESS OFF GASSES, ELECTRICAL/2,300 VOLTS.



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EQUIPMENT: COOLER VENT SCRUBBER FANAPPROVED BY AREA SAFETY COMMITTEE:__________________

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5. PROCESS OFF GASSES/ELECTRICAL/2,300 VOLTS.



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EQUIPMENT: VENTILATION SCRUBBER FANAPPROVED BY AREA SAFETY COMMITTEE:__________________

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5. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE ELECTRICAL DISCONNECT FOR THE VENTILATION SCRUBBER FAN.






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EQUIPMENT: REACTOR/GRANULATOR SCRUBBER FANAPPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1






5. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE ELECTRICAL DISCONNECT FOR THE REACTOR/GRANULATOR SCRUBBER FAN.



5. PROCESS OFF GASSES/ELECTRICAL/480 VOLTS.



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EQUIPMENT: PRODUCTION BUILDING EXHAUST FANS (6) SIXAPPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1


1. DISCONNECT THE ENERGY SOURCE BY DEPRESSING THE STOP BUTTON ON THE EXHAUST FAN TO BE WORKED ON.


3. PLACE A PRODUCTION LOCK ON THE ENERGYISOLATING DEVICE LOCATED ON THE CUBICAL DOOR.


5. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE ELECTRICAL DISCONNECT FOR THE PRODUCTION BUILDING EXHAUST FAN THAT IS BEING WORKED ON.






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EQUIPMENT: AFI AIR COMPRESSOR ROOM VENT FANAPPROVED BY AREA SAFETY COMMITTEE:__________________

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EQUIPMENT: PRODUCT BIN FEEDERAPPROVED BY AREA SAFETY COMMITTEE:__________________

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5. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE ELECTRICAL DISCONNECT FOR THE PRODUCT BIN FEEDER.






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EQUIPMENT: LIMESTONE ROTARY FEEDERAPPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1






5. REPOSITION THE MANUAL GATE ABOVE THE LIMESTONE FEEDER TO THE CLOSE POSITION.

6.CHAIN LOCK AND TAG OUT THE MANUAL GATE.

7. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE ELECTRICAL DISCONNECT FOR THE LIMESTONE ROTARY FEEDER AND THE MANUAL GATE ABOVE IT.






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EQUIPMENT: NO.1 AND NO.2 ROTARY FEEDERSAPPROVED BY AREA SAFETY COMMITTEE:__________________

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5.PLACE A PRODUCTION LOCK ON THE ELECTRICAL DISCONNECT FOR THE LIMESTONE TRANSFER COMPRESSOR.

6.IF TRANSFER COMPRESSOR CAN NOT BE LOCKED OUT, REPOSITION THE VALVE ON THE AIR LINE TO THE LIMESTONE TRANSFER SYSTEM TO THE CLOSE POSITION.

7. CHAIN LOCK AND TAG THE BLOCK VALVE TO THE LIMESTONE SYSTEM.

8. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE ELECTRICAL DISCONNECT FOR THE ROTARY FEEDER, LIMESTONE TRANSFER COMPRESSOR OR THE MANUAL VALVE TO THE TRANSFER SYSTEM.






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EQUIPMENT: PNEUMATIC COMPRESSOR FOR LIMESTONE SILOSAPPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1






5. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE ELECTRICAL DISCONNECT FOR THE PNEUMATIC COMPRESSOR FOR LIMESTONE SILO.






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EQUIPMENT: LIMESTONE VIBRATING BIN BOTTOMAPPROVED BY AREA SAFETY COMMITTEE:__________________

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5. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE ELECTRICAL DISCONNECT FOR THE LIMESTONE VIBRATING BIN BOTTOM.






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EQUIPMENT: LIMESTONE BELT FEEDERAPPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1






5. REPOSITION THE MANUAL GATE ABOVE THE BELT TO THE CLOSE POSITION.

6. CHAIN LOCK AND TAG THE MANUAL GATE.

7. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE ELECTRICAL DISCONNECT FOR THE LIMESTONE BELT FEEDER AND THE MANUAL GATE.






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EQUIPMENT: 10 TON HOISTS (2) AND MAGNET HOIST APPROVED BY AREA SAFETY COMMITTEE:__________________

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5. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE ELECTRICAL DISCONNECT FOR THE MAGNET HOIST.






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EQUIPMENT: PLANT AIR COMPRESSORS (2)APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1


1. DISCONNECT THE ENERGY SOURCE BY REPOSITIONING THE START/STOP SWITCH, LOCATED ON THE LOCAL CONTROL PANEL, TO THE OFF POSITION.




5. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE ELECTRICAL DISCONNECT FOR THE PLANT AIR COMPRESSOR.






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EQUIPMENT: INSTRUMENT AIR DRYERS (2)APPROVED BY AREA SAFETY COMMITTEE:__________________

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5. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THEELECTRICAL DISCONNECT FOR THE INSTRUMENT AIR DRYER.






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EQUIPMENT: REACTOR AGITATORAPPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1






5. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE ELECTRICAL DISCONNECT FOR THE AGITATOR.






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EQUIPMENT: LIMESTONE FEED BIN DUST COLLECTOR FANAPPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1






5. IF ENTRY INTO THE BAG HOUSE IS NECESSARY THE FOLLOWING EQUIPMENT MUST ALSO BE LOCKED OUT: "A" AND "B" LIMESTONE TRANSFER PUMPS AND THE LIMESTONE TRANSFER COMPRESSOR.








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5. MONOCALCIUM AND DICALCIUM PHOSPHATES/2300F, ELECTRICAL/480 VOLTS.



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EQUIPMENT: DRYER BURNER BLOWERAPPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1






5. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE ELECTRICAL DISCONNECT FOR THE DRYER BURNER BLOWER.






29


EQUIPMENT: DRYER SCRUBBER FANAPPROVED BY AREA SAFETY COMMITTEE:__________________

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5. PROCESS OFF GASSES, ELECTRICAL/2,300 VOLTS.



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EQUIPMENT: COOLER VENT SCRUBBER FANAPPROVED BY AREA SAFETY COMMITTEE:__________________

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EQUIPMENT: VENTILATION SCRUBBER FANAPPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1






5. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE ELECTRICAL DISCONNECT FOR THE VENTILATION SCRUBBER FAN.






32


EQUIPMENT: REACTOR/GRANULATOR SCRUBBER FANAPPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1






5. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE ELECTRICAL DISCONNECT FOR THE REACTOR/GRANULATOR SCRUBBER FAN.



5. PROCESS OFF GASSES/ELECTRICAL/480 VOLTS.



33


EQUIPMENT: PRODUCTION BUILDING EXHAUST FANS (6) SIXAPPROVED BY AREA SAFETY COMMITTEE:__________________

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34


EQUIPMENT: AFI AIR COMPRESSOR ROOM VENT FANAPPROVED BY AREA SAFETY COMMITTEE:__________________

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35


EQUIPMENT: PRODUCT BIN FEEDERAPPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1






5. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE ELECTRICAL DISCONNECT FOR THE PRODUCT BIN FEEDER.






36


EQUIPMENT: LIMESTONE ROTARY FEEDERAPPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1








7. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE ELECTRICAL DISCONNECT FOR THE LIMESTONE ROTARY FEEDER AND THE MANUAL GATE ABOVE IT.






37


EQUIPMENT: NO.1 AND NO.2 ROTARY FEEDERSAPPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1






5.PLACE A PRODUCTION LOCK ON THE ELECTRICAL DISCONNECT FOR THE LIMESTONE TRANSFER COMPRESSOR.

6.IF TRANSFER COMPRESSOR CAN NOT BE LOCKED OUT, REPOSITION THE VALVE ON THE AIR LINE TO THE LIMESTONE TRANSFER SYSTEM TO THE CLOSE POSITION.

7. CHAIN LOCK AND TAG THE BLOCK VALVE TO THE LIMESTONE SYSTEM.

8. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE ELECTRICAL DISCONNECT FOR THE ROTARY FEEDER, LIMESTONE TRANSFER COMPRESSOR OR THE MANUAL VALVE TO THE TRANSFER SYSTEM.






38


EQUIPMENT: PNEUMATIC COMPRESSOR FOR LIMESTONE SILOSAPPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1






5. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE ELECTRICAL DISCONNECT FOR THE PNEUMATIC COMPRESSOR FOR LIMESTONE SILO.






39


EQUIPMENT: LIMESTONE VIBRATING BIN BOTTOMAPPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1






5. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE ELECTRICAL DISCONNECT FOR THE LIMESTONE VIBRATING BIN BOTTOM.






40


EQUIPMENT: LIMESTONE BELT FEEDERAPPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1






5. REPOSITION THE MANUAL GATE ABOVE THE BELT TO THE CLOSE POSITION.

6. CHAIN LOCK AND TAG THE MANUAL GATE.

7. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE ELECTRICAL DISCONNECT FOR THE LIMESTONE BELT FEEDER AND THE MANUAL GATE.






41


EQUIPMENT: 10 TON HOISTS (2) AND MAGNET HOIST APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1






5. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE ELECTRICAL DISCONNECT FOR THE MAGNET HOIST.






42


EQUIPMENT: PLANT AIR COMPRESSORS (2)APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1






5. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE ELECTRICAL DISCONNECT FOR THE PLANT AIR COMPRESSOR.






43


EQUIPMENT: INSTRUMENT AIR DRYERS (2)APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1






5. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE ELECTRICAL DISCONNECT FOR THE INSTRUMENT AIR DRYER.






44


EQUIPMENT: PUGMILLAPPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1 OF 2




3. HAVE THE ELECTRICIAN OPEN THE CUBICAL DOOR AND WITH AN OPERATOR VERIFY THAT THE SHUTTERS ARE CLOSED.

4. SECURE THE CUBICAL DOOR AND ISSUE A SHUTTER INSPECTION TAG.



7. REPOSITION BLOCK VALVES ON "A" AND "B" SLURRY LINES TO THE CLOSED POSITION.

8. CHAIN, LOCK AND TAG OUT VALVES ON SLURRY LINES.


7. PHOSPHORIC ACID/2200F.


7. CHEMICAL AND THERMAL BURNS.

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EQUIPMENT: PUGMILL APPROVED BY AREA SAFETY COMMITTEE:________________

PAGE 2 OF 2


9. PLACE A PRODUCTION LOCK ON THE ELECTRICAL DISCONNECTS FOR THE FOLLOWING EQUIPMENT: PUGMILL, PREMIXER,RECYCLE ELEVATOR, LIMESTONE BELT AND ISSUE SEPARATE LOCK OUT PERMITS.



12. REVERSE PROCEDURE TO PUT EQUIPMENT BACK IN SERVICE, STEP #3 WILL NOT BE NECESSARY.

9. DICALCIUM PHOSPHATES/2100F ELECTRICAL/480 VOLTS.


46


EQUIPMENT: GRANULATORAPPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1






5. REPOSITION BLOCK VALVES: "A" AND "B" SLURRY LINES, 54% DF ACID AND NH3 LINES TO THE CLOSED POSITION.

6. CHAIN, LOCK AND TAG OUT VALVES ON SLURRY, 54% AND NH3 LINES.

7. PLACE A PRODUCTION LOCK ON THE ELECTRICAL DISCONNECTS FOR THE FOLLOWING EQUIPMENT: GRANULATOR, PUGMILL, RECYCLE ELEVATOR, AND ISSUE SEPARATE LOCK OUT PERMITS.






7. MONOAMMONIUM AND DIAMMONIUM PHOSPHATES/1800F ELECTRICAL/480 VOLTS.




47


EQUIPMENT: ROTARY DRYERAPPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1



2. OPERATE THE ENERGY ISOLATING DEVICE ON THE CUBICAL.THERE ARE TWO CUBICALS: DRYER DRIVE #1 AND DRYER DRIVE #2.

3. PLACE A PRODUCTION LOCK ON THE ENERGY ISOLATING DEVICE LOCATED ON THE CUBICAL DOORS.

4. ORIGINATE A LOCK OUT PERMIT FOLLOWINGTHE PROPER PROCEDURE.

5. PLACE A PRODUCTION LOCK ON THE ELECTRICAL DISCONNECTS FOR THE GRANULATOR AND PUGMILL AND ISSUE SEPARATE LOCK OUT PERMITS.IF ENTRY IS NECESSARY THE FOLLOWING EQUIPMENT MUST ALSO BE LOCKED OUT: DRYER SCRUBBER FAN, BURNER BLOWER, L.P. GAS, NATURAL GAS AND STEAM TO THE PREHEATER.








48


EQUIPMENT: PRODUCT COOLERAPPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1






5. PLACE A PRODUCTION LOCK ON THE ELECTRICAL DISCONNECTS FOR THE PRODUCT FEEDER, C/V SCRUBBER FAN AND ISSUE SEPARATE LOCK OUT PERMITS.

6. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE ELECTRICAL DISCONNECTS FOR THE PRODUCT COOLER, PRODUCT FEEDER AND C/V SCRUBBER FAN.






49


EQUIPMENT: PUGMILL PREMIXERAPPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1






5. REPOSITION THE PREMIXER SLURRY LINE BLOCK VALVE TO THE CLOSED POSITION.

6. REPOSITION THE LIMESTONE DIVERTER TO THE PUGMILL,BYPASSING THE PREMIXER.

7. CHAIN, LOCK AND TAG OUT VALVE ON SLURRY LINES AND THE LIMESTONE DIVERTER.

8. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE ELECTRICAL DISCONNECT, SLURRY LINE BLOCK VALVE AND THE LIMESTONE DIVERTER.








50


EQUIPMENT: CAGE MILLS (5) FIVE APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1


1. DISCONNECT THE ENERGY SOURCE BY DEPRESSING THE STOP BUTTON. THERE ARE TWO MOTORS ON EACH CAGE MILL.


3. PLACE A PRODUCTION LOCK ON THE ENERGY ISOLATING DEVICE LOCATED ON THE CUBICAL DOORS.


5. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE ELECTRICAL DISCONNECT FOR BOTH CAGE MILL MOTORS.






51


EQUIPMENT: CHAIN MILLS APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1


1. DISCONNECT THE ENERGY SOURCE BY DEPRESSING THE STOP BUTTON. THERE ARE TWO MOTORS ON THE CHAIN MILL.




5. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE ELECTRICAL DISCONNECT FOR BOTH CHAIN MILL MOTORS.






52


EQUIPMENT: PRIMARY SCREENS (6) SIX APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1






5. PLACE A PRODUCTION LOCK ON THE ELECTRICAL DISCONNECT FOR THE DRYER DISCHARGE ELEVATOR AND ISSUE A LOCK OUT PERMIT.

6. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE ELECTRICAL DISCONNECTS FOR THE PRIMARY SCREEN AND THE DRYER DISCHARGE ELEVATOR.






53


EQUIPMENT: DEDUSTING SCREENS (3) THREE APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1






5. PLACE A PRODUCTION LOCK ON THE ELECTRICAL DISCONNECT FOR THE PRODUCT ELEVATOR AND ISSUE A LOCK OUT PERMIT.

6. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE ELECTRICAL DISCONNECTS FOR THE DEDUSTING SCREEN AND THE PRODUCT ELEVATOR.






54


EQUIPMENT: DRYER DISCHARGE ELEVATOR APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1






5. PLACE A PRODUCTION LOCK ON THE ELECTRICAL DISCONNECT FOR THE ROTARY DRYER (TWO LOCKS NEEDED), CLOD BREAKER, "F" SCREW CONVEYOR AND THE SCREEN RECYCLE SCREW CONVEYOR AND ISSUE SEPARATE LOCK OUT PERMITS.


7. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE LOCK BOX.




1. CUBICAL EXPLOSION. UNEXPECTEDENERGIZATION. ACCIDENTAL START UP OR RELEASE OF STORED ENERGY.


55


EQUIPMENT: RECYCLE ELEVATOR APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1






5. PLACE A PRODUCTION LOCK ON THE ELECTRICAL DISCONNECT FOR THE RECYCLE FLIGHT CONVEYOR, RECLAIM CONVEYOR, DEDUSTING SCREENS (3) AND ISSUE SEPARATE LOCK OUT PERMITS.


7. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE LOCK BOX.






56


EQUIPMENT: PRODUCT ELEVATOR APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1






5. PLACE A PRODUCTION LOCK ON THE ELECTRICAL DISCONNECT FOR THE PRODUCT COOLER AND ISSUE A LOCK OUT PERMIT.


6. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE PRODUCT COOLER AND THE PRODUCT ELEVATOR.






57


EQUIPMENT: RECYCLE FLIGHT CONVEYOR APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1






5. PLACE A PRODUCTION LOCK ON THE ELECTRICAL DISCONNECT FOR THE DRYER DISCHARGE ELEVATOR AND ISSUE A LOCK OUT PERMIT.

6. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE DRYER DISCHARGE ELEVATOR AND RECYCLE FLIGHT CONVEYOR.






58


EQUIPMENT: RECLAIM CONVEYOR APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1






5. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE RECLAIM CONVEYOR.






59


EQUIPMENT: NO.1 PRODUCT CONVEYOR APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1






5. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE NO.1 PRODUCT CONVEYOR.






60


EQUIPMENT: NO.2 PRODUCT CONVEYOR APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1






5. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE NO.2 PRODUCT CONVEYOR.






61


EQUIPMENT: DRYER CYCLONE SCREW CONVEYOR APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1






5. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE DRYER CYCLONE SCREW CONVEYOR.






62


EQUIPMENT: DRYER SPILLAGE SCREW CONVEYOR APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1






5. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE DRYER SPILLAGE SCREW CONVEYOR.






63


EQUIPMENT: SCREEN RECYCLE SCREW CONVEYOR APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1






5. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE SCREEN RECYCLE SCREW CONVEYOR.






64


EQUIPMENT: "F" CAGE MILL SCREW CONVEYOR APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1






5. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE SCREEN RECYCLE SCREW CONVEYOR.






65


EQUIPMENT: CLOD BREAKERAPPROVED BY AREA SAFETY COMMITTEE:__________________ PAGE 1






5. PLACE A PRODUCTION LOCK ON THE ELECTRICAL DISCONNECTS FOR THE DRYER AND ISSUE SEPARATE LOCK OUT PERMIT.IF ENTRY IS NECESSARY THE FOLLOWING EQUIPMENT MUST ALSO BE LOCKED OUT: DRYER SCRUBBER FAN, BURNER BLOWER, L.P. GAS AND NATURAL GAS.








66

AFI SHIPPING DATE: 09/27/93 SPECIAL LOCKOUT PROCEDURE WRITTEN BY: M. RENSLOW

EQUIPMENT: NO.1 "A"&"B" RECLAIM CONVEYORS APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1






5. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE ELECTRICAL DISCONNECT.






67


EQUIPMENT: NO.2 RECLAIM CONVEYOR APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 2









5. MONOCALCIUM, DICALCIUM, TRICALCIUM,MONOAMMONIUM AND DIAMMONIUM PHOSPHATES/1200F ELECTRICAL/480 VOLTS.



68


EQUIPMENT: RECLAIM FEEDER CONVEYOR 60" WIDE APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 3












69


EQUIPMENT: RECLAIM SCALPING SCREEN APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 4






5. PLACE A PRODUCTION LOCK ON THE ELECTRICAL DISCONNECT FOR NO. 2 RECLAIM CONVEYOR.

6. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE ELECTRICAL DISCONNECTS FOR THE RECLAIM SCALPING SCREEN AND THE NO.2 RECLAIM CONVEYOR.






70


EQUIPMENT: BELT MAGNET APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 5






5. PLACE A PRODUCTION LOCK ON THE ELECTRICAL DISCONNECT FOR NO. 2 RECLAIM CONVEYOR.

6. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE ELECTRICAL DISCONNECTS FOR THE BELT MAGNET AND THE NO.2 RECLAIM CONVEYOR.






71


EQUIPMENT: HYDRAULIC POWER UNIT FOR PRODUCT SILO GATESAPPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 6






5. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE ELECTRICAL DISCONNECTS.



5. HYDRAULIC FLUID, ELECTRICAL/480 VOLTS.



72


EQUIPMENT: WASH DOWN SUMP PUMPAPPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 7






5. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE ELECTRICAL DISCONNECTS.



5. POND WATER/1100F ELECTRICAL/480 VOLTS.



73


EQUIPMENT: (+20) SCREEN APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 8






5. PLACE A PRODUCTION LOCK ON THE ELECTRICAL DISCONNECT FOR THE (+20) SCREW FEEDER.

6. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE ELECTRICAL DISCONNECTS FOR THE (+20) SCREEN AND THE (+20) SCREW FEEDER.






74


EQUIPMENT: (+20) SCREW FEEDER APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 9






5. PLACE A PRODUCTION LOCK ON THE ELECTRICAL DISCONNECT FOR THE NO.2 RECLAIM CONVEYOR.

6. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE ELECTRICAL DISCONNECTS FOR THE (+20) SCREW FEEDER AND THE NO.2 RECLAIM CONVEYOR.






75


EQUIPMENT: (+20) TRANSFER CONVEYOR APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 10






5. PLACE A PRODUCTION LOCK ON THE ELECTRICAL DISCONNECT FOR THE (+20) SCREEN AND SCREW FEEDER.

6. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE ELECTRICAL DISCONNECTS FOR THE (+20) SCREEN, (+20) SCREW FEEDER AND THE (+20) TRANSFER CONVEYOR.






76


EQUIPMENT: RAIL DUMP CONVEYOR APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 11












77


EQUIPMENT: NO.3 RECLAIM CONVEYOR APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 12






5. PLACE A PRODUCTION LOCK ON THE ELECTRICAL DISCONNECT FOR THE NO.2 RECLAIM CONVEYOR.

6. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE ELECTRICAL DISCONNECTS FOR THE NO.2 AND NO.3 RECLAIM CONVEYORS.






78


EQUIPMENT: BAGGING AND TRUCK LOADING DUST COLLECTOR FAN APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 13












79


EQUIPMENT: RAIL LOADOUT DUST COLLECTOR FAN APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 14












80


EQUIPMENT: NO.1 AND NO.2 ROTARY AIR LOCK VALVE APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 15












81


EQUIPMENT: RAIL CAR WASH SUMP AGITATOR APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 16









5. POND WATER/1200F, ELECTRICAL/480 VOLTS.



82


EQUIPMENT: NO.1 AND NO.2 RAIL CAR SPOTTERS APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 17









5. HYDRAULIC FLUID, ELECTRICAL/480 VOLTS.



83


EQUIPMENT: RAIL CAR CLEAN OUT AND SPOTTER SUMP PUMPS (2) APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 18












84


EQUIPMENT: CAR WASH BOOSTER PUMP APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 19






5. REPOSITION THE SUCTION AND DISCHARGE BLOCK VALVES TO THE CLOSE POSITION AND THE DRAIN VALVE TO THE OPEN POSITION.

6. CHAIN LOCK AND TAG VALVES ON THE SUCTION AND DISCHARGE.

7. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE ELECTRICAL DISCONNECT, SUCTION AND DISCHARGE BLOCK VALVES.






85


EQUIPMENT: NO.1, NO.2 AND NO.3 BAGGING MACHINE BLOWERS APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 20












86

AFI SHIPPING DATE: 10/05/93 SPECIAL LOCKOUT PROCEDURE WRITTEN BY: M. RENSLOW

EQUIPMENT: PACKER CONVEYORS APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 21












87


EQUIPMENT: BAGGING BELT CONVEYOR APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 22






5. PLACE A PRODUCTION LOCK ON THE ELECTRICAL DISCONNECT FOR THE PACKER CONVEYOR.

6. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE ELECTRICAL DISCONNECTS FOR THE PACKER AND BAGGING BELT CONVEYORS.






88


EQUIPMENT: FLEXIBLE CONVEYOR APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 23






5. PLACE A PRODUCTION LOCK ON THE ELECTRICAL DISCONNECT FOR THE BAGGING BELT CONVEYOR.

6. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE ELECTRICAL DISCONNECTS FOR THE BAGGING BELT AND FLEXIBLE CONVEYORS.



6. MONOCALCIUM, DICALCIUM,TRICALCIUM,MONOAMMONIUM AND DIAMMONIUM PHOSPHATES/1200F ELECTRICAL/480 VOLTS.



89


EQUIPMENT: CONDENSATE TRANSFER PUMPS (2)APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 1







6. CHAIN, LOCK AND TAG OUT THE SUCTION AND DISCHARGE BLOCK VALVES.




5. CONDENSATE/2300F, ELECTRICAL/480 VOLTS.



90


EQUIPMENT: EVAPORATOR FEED PUMPS (5)APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 2
















91


EQUIPMENT: EVAPORATOR RETURN PUMPS (3)APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 3
















92


EQUIPMENT: LIQUIFOS LOADOUT PUMPAPPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 4
















93


EQUIPMENT: EVAPORATOR CIRCULATING PUMPS (2)APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 5






5. IF ENTRY IS NECESSARY THE EVAPORATOR MUST BE PUMPED OUT AND THE FOLLOWING SECURED: ACID FEED LINE, H2SO4 LINE, QUICK FILL LINE AND RETURN PUMP SUCTIONS. 6. REPOSITION THE BLOCK VALVES ON THE ABOVE MENTIONED LINES TO THE CLOSED POSITION.

7. CHAIN, LOCK, AND TAG OUT VALVES ON ABOVE MENTIONED LINES.


9. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE ELECTRICAL DISCONNECT OR THE LOCK BOX IF ENTRY IS NECESSARY.






5. CHEMICAL AND THERMAL BURNS. UNEXPECTED ENERGIZATION. ACCIDENTAL START UP OR RELEASE OF STORED ENERGY.


94


EQUIPMENT: POND WATER BOOSTER PUMPAPPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 6














5. CHEMICAL BURNS.


95


EQUIPMENT: SILICA SLURRY PUMPS (2)APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 7











5. SILICON DIOXIDE, ELECTRICAL/480 VOLTS.




96


EQUIPMENT: KOH PUMPAPPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 8











5. CAUSTIC. ELECTRICAL/480 VOLTS.

7. CAUSTIC. ELECTRICAL/480 VOLTS.


5. CHEMICAL BURNS.

7. CHEMICAL BURNS. UNEXPECTED ENERGIZATION. ACCIDENTAL START UP OR RELEASE OF STORED ENERGY.

97


EQUIPMENT: SILICA SLURRY TANK AGITATORAPPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 9












98


EQUIPMENT: BATCH TANK AGITATORS (4)APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 10












99


EQUIPMENT: DF STORAGE TANK AGITATOR APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 11












100


EQUIPMENT: SILICA UNLOADING BLOWERS (2)APPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 12












101


EQUIPMENT: ROTARY AIR LOCK VALVEAPPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 13












102


EQUIPMENT: SILICA STORAGE BIN ACTIVATORAPPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 14












103


EQUIPMENT: SILICA SCREW FEEDERAPPROVED BY AREA SAFETY COMMITTEE:__________________

PAGE 15












104

SPECIFIC LOCKOUT PROCEDURE PLANT: AFI PRODUCTION

EQUIPMENT: PUGMILL 63-1203

PURPOSE: TO SECURE EQUIPMENT FOR MAINTENANCE OR CLEANING. AFFECTED EMPLOYEES: PLANT OPERATORS, OPERATOR TRAINEES, SERVICES AND MAINTENANCE MECHANICS.


1. DISCONNECT THE ENERGY SOURCE BY DEPRESSING THE STOP BUTTON ON THE CONTROL ROOM PANEL.

2. OPERATE THE ENERGY ISOLATING DEVICE ON THE PUGMILL MCC ROOM CUBICAL DOOR.

3. HAVE THE ELECTRICIAN OPEN THE CUBICAL DOOR AND WITH AN OPERATOR VERIFY THAT THE SHUTTERS ARE CLOSED.

4. SECURE THE CUBICAL DOOR AND ISSUE A SHUTTER INSPECTION TAG.

5. PLACE A LOCK ON THE ENERGY ISOLATING DEVICE LOCATED ON THE CUBICAL DOOR.

6. IF TANK ENTRY IS NECESSARY THE FOLLOWING EQUIPMENT MUST ALSO BE LOCKED OUT: PUGMILL PREMIXER, RECYCLE ELEVATOR, LIMESTONE BELT.

7. REPOSITION THE BLOCK VALVES ON "A" AND "B" SLURRY LINES TO THE CLOSED POSITION OR LOCK OUT THE SLURRY PUMPS.


6. DICALCIUM PHOSPHATES/2100F, LIMESTONE/1100F, ELECTRICAL/480 VOLTS.





REVIEWED BY:

AREA SAFETY COMMITTEE

CHAIRMAN:

DATE:

105


EQUIPMENT: PUGMILL 63-1203



8. CHAIN, LOCK AND TAG OUT THE VALVES ON BOTH SLURRY LINES.

9. PLACE THE KEYS FOR THE LOCKS BEING USED IN A LOCK BOX WITH A TAG LISTING THE LOCKED OUT EQUIPMENT.


11. THE EMPLOYEES THAT ARE WORKING ON OR INSIDE THE EQUIPMENT MUST TRY THE START/STOP BUTTON IN THE FIELD AND INSTRUCT THE CHIEF OPERATOR TO TRY TO START THE EQUIPMENT FROM THE CONTROL ROOM.

12. REVERSE PROCEDURE TO PUT EQUIPMENT BACK IN SERVICE, STEP #3 WILL NOT BE NECESSARY.

11. ELECTRICAL/2,300 VOLTS. 11. UNEXPECTED ENERGIZATION. ACCIDENTAL START UP OR RELEASE OF STORED ENERGY.

REVIEWED BY:


CHAIRMAN:

DATE:

106


EQUIPMENT: GRANULATOR 63-1204




2. OPERATE THE ENERGY ISOLATING DEVICE ON THE GRANULATOR MCC ROOM CUBICAL DOOR.


4. IF TANK ENTRY IS NECESSARY THE FOLLOWING EQUIPMENT MUST ALSO BE LOCKED OUT: PUGMILL AND RECYCLE ELEVATOR.

5. REPOSITION BLOCK VALVES ON "A" AND "B" SLURRY LINES, 54% DF ACID AND NH3 LINES TO THE CLOSED POSITION.

6. CHAIN, LOCK AND TAG OUT VALVES ON SLURRY, 54% AND NH3 LINES.



9. THE EMPLOYEES THAT ARE WORKING ON OR INSIDE THE EQUIPMENT MUST TRY THE START/STOP BUTTON IN THE FIELD AND INSTRUCT THE CHIEF OPERATOR TO TRY TO START THE


4. MONOAMMONIUM AND DIAMMONIUM PHOSPHATES/1800F. ELECTRICAL/480 VOLTS.



2. CUBICAL EXPLOSION. UNEXPECTED ENERGIZATION. ACCIDENTAL START UP ORRELEASE OF STORED ENERGY.




REVIEWED BY:


CHAIRMAN:

DATE:

107

EQUIPMENT FROM THE CONTROL ROOM.


108


EQUIPMENT: ROTARY DRYER 63-1501 A1 & A2




2. OPERATE THE ENERGY ISOLATING DEVICE ON THE ROTARY DRYER MCC ROOM CUBICAL DOORS. THERE ARE TWO CUBICALS: DRYER DRIVE #1 AND DRYER DRIVE #2.

3. PLACE A LOCK ON THE EACH OF THE ENERGY ISOLATING DEVICE LOCATED ON THE CUBICAL DOORS.

4. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE ENERGY ISOLATING DEVICE.

5. IF TANK ENTRY IS NECESSARY THE FOLLOWING EQUIPMENT MUST ALSO BE LOCKED OUT: GRANULATOR, PUGMILL, DRYER SCRUBBER FAN, BURNER BLOWER, COD BREAKER, L.P. GAS, NATURAL GAS AND STEAM TO THE PREHEATER.


7. ANY EMPLOYEES WORKING INSIDE THE ROTARY DRYER WILL PLACE THEIR LOCK ON THE LOCK BOX.

8. THE EMPLOYEES THAT ARE WORKING ON OR







REVIEWED BY:


CHAIRMAN:

DATE:

109

INSIDE THE EQUIPMENT MUST TRY THE START/STOP BUTTON IN THE FIELD AND INSTRUCT THE CHIEF OPERATOR TO TRY TO START THE EQUIPMENT FROM THE CONTROL ROOM.


110


EQUIPMENT: PRODUCT COOLER 63-1601




2. OPERATE THE ENERGY ISOLATING DEVICE ON THE PRODUCT COOLER MCC ROOM CUBICAL DOOR.


4. ANY EMPLOYEE WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE MCC ROOM ELECTRICAL DISCONNECT FOR THE PRODUCT COOLER.

5. IF TANK ENTRY IS NECESSARY THE FOLLOWING EQUIPMENT MUST ALSO BE LOCKED OUT: PRODUCT BIN FEEDER AND C/V SCRUBBER FAN

6. ANY EMPLOYEES WORKING INSIDE OF THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE MCC ROOM ELECTRICAL DISCONNECTS FOR THE PRODUCT COOLER, PRODUCT FEEDER AND C/V SCRUBBER FAN.

7. THE EMPLOYEES THAT ARE WORKING ON OR IMSIDE THE EQUIPMENT MUST TRY THE START/STOP BUTTON IN THE FIELD AND INSTRUCT THE CHIEF OPERATOR TO TRY TO START THE EQUIPMENT FROM THE CONTROL ROOM.



5. MONOCALCIUM AND DICALCIUM PHOSPHATES/2300F. ELECTRICAL/480 VOLTS.








REVIEWED BY:


CHAIRMAN:

DATE:

111


112


EQUIPMENT: PUGMILL PREMIXER 504




2. OPERATE THE ENERGY ISOLATING DEVICE ON THE PUGMILL PREMIXER MCC ROOM CUBICAL DOOR.


4. REPOSITION THE SLURRY LINE BLOCK VALVE AT THE PREMIXER TO THE CLOSED POSITION.

5. REPOSITION THE LIMESTONE DIVERTER ON THE PREMIXER MOTOR FLOOR TO THE PUGMILL, BYPASSING THE PREMIXER.

6. CHAIN, LOCK AND TAG OUT THE SLURRY LINE BLOCK VALVE AND THE LIMESTONE DIVERTER.

7. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE PUGMILL PREMIXER MCC ROOM ELECTRICAL DISCONNECT, SLURRY LINE BLOCK VALVE AND THE LIMESTONE DIVERTER.

8. THE EMPLOYEES THAT ARE WORKING ON THE EQUIPMENT MUST TRY THE START/STOP BUTTON IN THE FIELD AND INSTRUCT THE CHIEF OPERATOR TO TRY TO START THE EQUIPMENT FROM THE CONTROL ROOM.









REVIEWED BY:


CHAIRMAN:

DATE:

113


114


EQUIPMENT: CAGE MILLS 63-1002 A1,A2,B1,B2,C1,C2, D1,D2,F1,F2.



1. DISCONNECT THE ENERGY SOURCE BY DEPRESSING THE STOP BUTTON ON THE CONTROL ROOM PANEL. (NOTE: THERE ARE TWO MOTORS ON EACH CAGE MILL.)

2. OPERATE THE ENERGY ISOLATING DEVICE ON THE PROPER CAGE MILL MCC ROOM CUBICAL DOOR.

3. PLACE A LOCK ON THE ENERGY ISOLATING DEVICE LOCATED ON THE CUBICAL DOORS.

4. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE MCC ELECTRICAL DISCONNECT FOR BOTH CAGE MILL MOTORS.









REVIEWED BY:


CHAIRMAN:

DATE:

115


EQUIPMENT: CHAIN MILL 63-267 A & B



1. DISCONNECT THE ENERGY SOURCE BY DEPRESSING THE STOP BUTTON ON THE CONTROL ROOM PANEL. (NOTE: THERE ARE TWO MOTORS ON THE CHAIN MILL.)

2. OPERATE THE ENERGY ISOLATING DEVICE ON THE CHAIN MILL MCC ROOM CUBICAL DOOR.


4. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE MCC ELECTRICAL DISCONNECT FOR BOTH CHAIN MILL MOTORS.









REVIEWED BY:


CHAIRMAN:

DATE:

116


EQUIPMENT: PRIMARY SCREENS 63-1401 A, B, C, D, E, & F.




2. OPERATE THE ENERGY ISOLATING DEVICE ON THE PRIMARY SCREEN MCC ROOM CUBICAL DOOR.


4. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE MCC ELECTRICAL DISCONNECT FOR THE PRIMARY SCREEN.









REVIEWED BY:


CHAIRMAN:

DATE:

117


EQUIPMENT: DEDUSTING SCREENS 63-1402 A, B, & C.




2. OPERATE THE ENERGY ISOLATING DEVICE ON THE DEDUSTING SCREEN MCC ROOM CUBICAL DOOR.


4. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE MCC ELECTRICAL DISCONNECT FOR THE DEDUSTING SCREEN.









REVIEWED BY:


CHAIRMAN:

DATE:

118


EQUIPMENT: DRYER DISCHARGE ELEVATOR 63-2106




2. OPERATE THE ENERGY ISOLATING DEVICE ON THE DRYER DISCHARGE ELEVATOR MCC ROOM CUBICAL DOOR.


4. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE MCC ELECTRICAL DISCONNECT FOR THE DRYER DISCHARGE ELEVATOR.









REVIEWED BY:


CHAIRMAN:

DATE:

119


EQUIPMENT: RECYCLE ELEVATOR 63-2107




2. OPERATE THE ENERGY ISOLATING DEVICE ON THE RECYCLE ELEVATOR MCC ROOM CUBICAL DOOR.


4. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE MCC ELECTRICAL DISCONNECT FOR THE RECYCLE ELEVATOR.









REVIEWED BY:


CHAIRMAN:

DATE:

120


EQUIPMENT: PRODUCT ELEVATOR 63-2108




2. OPERATE THE ENERGY ISOLATING DEVICE ON THE PRODUCT ELEVATOR MCC ROOM CUBICAL DOOR.


4. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE MCC ELECTRICAL DISCONNECT FOR THE PRODUCT ELEVATOR.









REVIEWED BY:


CHAIRMAN:

DATE:

121


EQUIPMENT: RECYCLE FLIGHT CONVEYOR 63-2104




2. OPERATE THE ENERGY ISOLATING DEVICE ONTHE RECYCLE FLIGHT CONVEYOR MCC ROOM CUBICAL DOOR.


4. ANY EMPLOYEE WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE MCC ROOM ELECTRICAL DISCONNECT FOR THE PRODUCT COOLER.

5. IF TANK ENTRY IS NECESSARY THE DRYER DISCHARGE ELEVATOR MUST ALSO BE LOCKED OUT.

6. ANY EMPLOYEES WORKING INSIDE OF THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE MCC ROOM ELECTRICAL DISCONNECTS FOR THE RECYCLE FLIGHT CONVEYOR AND THE DRYER DISCHARGE ELEVATOR.

7. THE EMPLOYEES THAT ARE WORKING ON OR IMSIDE THE EQUIPMENT MUST TRY THE START/STOP BUTTON IN THE FIELD AND INSTRUCT THE CHIEF OPERATOR TO TRY TO START THE EQUIPMENT FROM THE CONTROL ROOM.











REVIEWED BY:


CHAIRMAN:

DATE:

122


123


EQUIPMENT: RECLAIM CONVEYOR 63-2105




2. OPERATE THE ENERGY ISOLATING DEVICE ON THE RECLAIM CONVEYOR MCC ROOM CUBICAL DOOR.


4. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE MCC ELECTRICAL DISCONNECT FOR THE RECLAIM CONVEYOR.









REVIEWED BY:


CHAIRMAN:

DATE:

124


EQUIPMENT: NO. 1 PRODUCT CONVEYOR 66-2140




2. OPERATE THE ENERGY ISOLATING DEVICE ON THE NO. 1 PRODUCT CONVEYOR MCC ROOM CUBICAL DOOR.


4. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE MCC ELECTRICAL DISCONNECT FOR THE NO. 1 PRODUCT CONVEYOR. 5. THE EMPLOYEES THAT ARE WORKING ON THE EQUIPMENT MUST TRY THE START/STOP BUTTON IN THE FIELD AND INSTRUCT THE CHIEF OPERATOR TO TRY TO START THE EQUIPMENT FROM THE CONTROL ROOM.








REVIEWED BY:


CHAIRMAN:

DATE:

125


EQUIPMENT: NO. 2 PRODUCT CONVEYOR 66-2161




2. OPERATE THE ENERGY ISOLATING DEVICE ON THE NO. 2 PRODUCT CONVEYOR MCC ROOM CUBICAL DOOR.


4. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE MCC ELECTRICAL DISCONNECT FOR THE NO. 2 PRODUCT CONVEYOR. 5. THE EMPLOYEES THAT ARE WORKING ON THE EQUIPMENT MUST TRY THE START/STOP BUTTON IN THE FIELD AND INSTRUCT THE CHIEF OPERATOR TO TRY TO START THE EQUIPMENT FROM THE CONTROL ROOM.








REVIEWED BY:


CHAIRMAN:

DATE:

126


EQUIPMENT: DRYER CYCLONE SCREW CONVEYOR 63-2115




2. OPERATE THE ENERGY ISOLATING DEVICE ON THE DRYER CYCLONE SCREW CONVEYOR MCC ROOM CUBICAL DOOR.


4. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE MCC ELECTRICAL DISCONNECT FOR THE DRYER CYCLONE SCREW CONVEYOR.









REVIEWED BY:


CHAIRMAN:

DATE:

127


EQUIPMENT: DRYER SPILLAGE CONVEYOR 63-1501




2. OPERATE THE ENERGY ISOLATING DEVICE ON THE DRYER SPILLAGE SCREW CONVEYOR MCC ROOM CUBICAL DOOR.


4. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE MCC ELECTRICAL DISCONNECT FOR THE DRYER SPILLAGE CONVEYOR.









REVIEWED BY:


CHAIRMAN:

DATE:

128


EQUIPMENT: SCREEN RECYCLE SCREW CONVEYOR 263-53-29




2. OPERATE THE ENERGY ISOLATING DEVICE ON THE SCREEN RECYCLE SCREW CONVEYOR MCC ROOM CUBICAL DOOR.


4. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE MCC ELECTRICAL DISCONNECT FOR THE SCREEN RECYCLE SCREW CONVEYOR.









REVIEWED BY:


CHAIRMAN:

DATE:

129


EQUIPMENT: "F" CAGE MILL SCREW CONVEYOR 63-2199




2. OPERATE THE ENERGY ISOLATING DEVICE ON THE "F" CAGE MILL SCREW CONVEYOR MCC ROOM CUBICAL DOOR.


4. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE MCC ELECTRICAL DISCONNECT FOR THE "F" CAGE MILL SCREW CONVEYOR.









REVIEWED BY:


CHAIRMAN:

DATE:

130


EQUIPMENT: CLOD BREAKER 63-1001




2. OPERATE THE ENERGY ISOLATING DEVICE ON THE CLOD BREAKER MCC ROOM CUBICAL DOOR.


4. ANY EMPLOYEE WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE MCC ROOM ELECTRICAL DISCONNECT FOR THE CLOD BREAKER.

5. IF TANK ENTRY IS NECESSARY THE ROTARY DRYER MUST ALSO BE LOCKED OUT.

6. ANY EMPLOYEES WORKING INSIDE OF THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE MCC ROOM ELECTRICAL DISCONNECTS FOR THE CLOD BREAKER AND ROTARY DRYER.













REVIEWED BY:


CHAIRMAN:

DATE:

131


EQUIPMENT: REACTOR AGITATOR 63-1201




2. OPERATE THE ENERGY ISOLATING DEVICE ON THE REACTOR AGITATOR MCC ROOM CUBICAL DOOR.


4. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE MCC ELECTRICAL DISCONNECT FOR THE REACTOR AGITATOR.




4. PHOSPHORIC ACID/2300F. ELECTRICAL/480 VOLTS.





REVIEWED BY:


CHAIRMAN:

DATE:

132


EQUIPMENT: LIMESTONE FEED BIN DUST COLLECTOR FAN 63-1301




2. OPERATE THE ENERGY ISOLATING DEVICE ON THE LIMESTONE FEED BIN DUST COLLECTOR FAN MCC ROOM CUBICAL DOOR.


4. ANY EMPLOYEE WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE MCC ROOM ELECTRICAL DISCONNECT FOR THE LIMESTONE FEED BIN DUST COLLECTOR FAN.

5. IF TANK ENTRY INTO THE BAGHOUSE IS NECESSARY THE LIMESTONE TRANSFER COMPRESSOR MUST BE LOCKED OUT ALSO.

6. ANY EMPLOYEES WORKING INSIDE OF THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE MCC ROOM ELECTRICAL DISCONNECTS FOR THE LIMESTONE TRANSFER COMPRESSOR AND THE LIMESTONE FEED BIN DUST COLLECTOR FAN.




5. LIMESTONE. ELECTRICAL/480 VOLTS.








REVIEWED BY:


CHAIRMAN:

DATE:

133


134


EQUIPMENT: #1 PRODUCT SILO DUST COLLECTOR FAN 64-1341 A




2. OPERATE THE ENERGY ISOLATING DEVICE ON THE #1 PRODUCT SILO DUST COLLECTOR FAN MCC ROOM CUBICAL DOOR.


4. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE MCC ELECTRICAL DISCONNECT FOR THE #1 PRODUCT SILO DUST COLLECTOR FAN.




4. MONOCALCIUM AND DICALCIUM PHOSPHATES. ELECTRICAL/480 VOLTS.





REVIEWED BY:


CHAIRMAN:

DATE:

135


EQUIPMENT: #2 PRODUCT SILO DUST COLLECTOR FAN 64-1341 B




2. OPERATE THE ENERGY ISOLATING DEVICE ON THE #2 PRODUCT SILO DUST COLLECTOR FAN MCC ROOM CUBICAL DOOR.


4. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE MCC ELECTRICAL DISCONNECT FOR THE #2 PRODUCT SILO DUST COLLECTOR FAN.




4. MONOCALCIUM AND DICALCIUM PHOSPHATES. ELECTRICAL/480 VOLTS.





REVIEWED BY:


CHAIRMAN:

DATE:

136


EQUIPMENT: DRYER BURNER BLOWER 63-1302




2. OPERATE THE ENERGY ISOLATING DEVICE ON THE DRYER BURNER BLOWER MCC ROOM CUBICAL DOOR.


4. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE MCC ELECTRICAL DISCONNECT FOR THE DRYER BURNER BLOWER.









REVIEWED BY:


CHAIRMAN:

DATE:

137


EQUIPMENT: DRYER SCRUBBER FAN 63-1304




2. OPERATE THE ENERGY ISOLATING DEVICE ON THE DRYER SCRUBBER FAN MCC ROOM CUBICAL DOOR.


4. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE MCC ELECTRICAL DISCONNECT FOR THE DRYER SCRUBBER FAN.




4. PROCESS OFF GASES. ELECTRICAL/2300 VOLTS.





REVIEWED BY:


CHAIRMAN:

DATE:

138


EQUIPMENT: COOLER VENT SCRUBBER FAN 63-1303




2. OPERATE THE ENERGY ISOLATING DEVICE ON THE COOLER VENT SCRUBBER FAN MCC ROOM CUBICAL DOOR.


4. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE MCC ELECTRICAL DISCONNECT FOR THE COOLER VENT SCRUBBER FAN.









REVIEWED BY:


CHAIRMAN:

DATE:

139


EQUIPMENT: VENTILATION SCRUBBER FAN 236-44-074




2. OPERATE THE ENERGY ISOLATING DEVICE ON THE VENTILATION SCRUBBER FAN MCC ROOM CUBICAL DOOR.


4. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE MCC ELECTRICAL DISCONNECT FOR THE VENTILATION SCRUBBER FAN.









REVIEWED BY:


CHAIRMAN:

DATE:

140


EQUIPMENT: REACTOR/GRANULATOR SCRUBBER FAN 63-1305




2. OPERATE THE ENERGY ISOLATING DEVICE ON THE REACTOR/GRANULATOR SCRUBBER FAN MCC ROOM CUBICAL DOOR.


4. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE MCC ELECTRICAL DISCONNECT FOR THE REACTOR/GRANULATOR SCRUBBER FAN.









REVIEWED BY:


CHAIRMAN:

DATE:

141


EQUIPMENT: PRODUCTION BUILDING EXHAUST FANS (6) SIX




2. OPERATE THE ENERGY ISOLATING DEVICE ON THE PROPER PRODUCTION BUILDING EXHAUST FAN MCC ROOM CUBICAL DOOR.


4. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE MCC ELECTRICAL DISCONNECT FOR THE PROPER PRODUCTION BUILDING EXHAUST FAN.









REVIEWED BY:


CHAIRMAN:

DATE:

142


EQUIPMENT: AFI AIR COMPRESSOR ROOM VENT FAN 263-44-096




2. OPERATE THE ENERGY ISOLATING DEVICE ON THE AFI AIR COMPRSSOR ROOM VENT FAN MCC ROOM CUBICAL DOOR.


4. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE MCC ELECTRICAL DISCONNECT FOR THE AFI AIR COMPRSSOR ROOM VENT FAN.









REVIEWED BY:


CHAIRMAN:

DATE:

143


EQUIPMENT: PRODUCT BIN FEEDER 63-2109




2. OPERATE THE ENERGY ISOLATING DEVICE ON THE PRODUCT BIN FEEDER MCC ROOM CUBICAL DOOR.


4. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCK ON THE MCC ELECTRICAL DISCONNECT FOR THE PRODUCT BIN FEEDER.









REVIEWED BY:


CHAIRMAN:

DATE:

144


EQUIPMENT: LIMESTONE ROTARY FEEDER 63-2100




2. OPERATE THE ENERGY ISOLATING DEVICE ON THE LIMESTONE ROTARY FEEDER MCC ROOM CUBICAL DOOR.




6. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE MCC ROOM ELECTRICAL DISCONNECT FOR THE LIMESTONE ROTARY FEEDER AND THE MANUAL GATE.













REVIEWED BY:


CHAIRMAN:

DATE:

145


EQUIPMENT: NO.1 AND NO.2 ROTARY FEEDERS 64-2150-3A & 3B




2. OPERATE THE ENERGY ISOLATING DEVICE ON THE PROPER LIMESTONE ROTARY FEEDER MCC ROOM CUBICAL DOOR.


4. PLACE A LOCK ON THE ENERGY ISOLATING DEVICE LOCATED ON THE CUBICAL DOOR OF THE LIMESTONE TRANSFER COMPRESSOR 64-2150-2.

5.IF THE TRANSFER COMPRESSOR CAN NOT BE LOCKED OUT, REPOSITION THE VALVE ON THE AIR LINE TO THE LIMESTONE TRANSFER PUMP TO THE CLOSE POSITION.

6. CHAIN LOCK AND TAG THE BLOCK VALVE ON THE AIR LINE TO THE LIMESTONE PUMP.

7. ANY EMPLOYEES WORKING ON THE EQUIPMENT WILL PLACE THEIR LOCKS ON THE ELECTRICAL DISCONNECT FOR THE ROTARY FEEDER, LIMESTONE TRANSFER COMPRESSOR OR THE MANUAL VALVE TO THE TRANSFER PUMP.

8. THE EMPLOYEES THAT ARE WORKING ON THE EQUIPMENT MUST TRY THE START/STOP BUTTON IN THE FIELD AND INSTRUCT THE CHIEF OPERATOR TO TRY TO START THE EQUIPMENT







REVIEWED BY:


CHAIRMAN:

DATE:

146

FROM THE CONTROL ROOM.


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