tac-404 electronic control family specifications

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TECHNICAL MANUAL TAC-404 Electronic Control Family Specifications TAC-404 WIRELESS DIGITAL REMOTE CONTROLLER START STOP 1 2 3 SLEEP DAILY MODE FAN SWEEP WIRELESS DIGITAL REMOTE CONTROLLER FILTER AIR CON. TIMER POWER COMPRES IMPEDANCE PRESSURE AUTO OFF REMOTE

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Page 1: TAC-404 Electronic Control Family Specifications

TECHNICAL MANUALTA C - 4 0 4 E l e c t r o n i c C o n t r o l F a m i l y S p e c i f i c a t i o n s

TA C - 4 0 4

WIRELESS DIGITAL REMOTE CONTROLLER

START

STOP

1 2 3 SLEEP

DAILY

MODE FAN SWEEP

WIRELESS DIGITAL REMOTE CONTROLLER

FILTER

AIRCON.

TIMER

POWER

COMPRES

IMPEDANCE

PRESSURE

AUTOOFFREMOTE

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Index:

® Abbreviations that may be used throughout this document.

® Introduction.

® General Information.

® TAC-404 Main System Features.

® TAC-404 Basic Structure.

∑ Display Assembly 4-DIP Switches. ∑ Backup Memory. ∑ Power Failure. ∑ Communication Failure.

® System Indication (& Maintenance) Lamps.

® Display Assembly 3-Position Slide Switch.

® TAC-490 Remote Controller.

∑ TAC-490 Item Definition.

∑ TAC-490 Performance.

∑ TAC-490 Environmental Conditions.

∑ TAC-490 First Powering / Power Recover (after memory content lost).

∑ TAC-490 R/C Operational Functions Description:

fi General. fi Off Mode. fi On Mode. fi On/Off Button. fi Up/Down Rocker. fi Select Button. fi Changing The Fan Speed. fi Controlling Sweep Operation. fi Changing Energy Mode. fi Changing A/C Operation Mode. fi Buttons Under The Front Sliding Cover:

∑ Setting Timer Periods. ∑ Clearing a Programmed Timer Period. ∑ Delayed On/Off (D.O.O). ∑ Room Button. ∑ Sense Here Button. ∑ Digital Clock Setting Button. ∑ Changing A/C ID Code. ∑ Display Reset & Test.

∑ Quick DIP Switches Resetting: ∑ Seven-Position DIP Switch. ∑ Remote Controller Seven-Position DIP Switches (Partial) Code List. ∑ Setting the R/C DIP Switches to Their Special System Characteristics.

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® System General Operation Description:

∑ Operating in Cool Mode: ∑ Operating in Heat Mode:

® Main Operation Modes - Flow Charts.

∑ Cool Mode - Main Flow Chart. ∑ Heat Mode - Main Flow Chart. ∑ Dry Mode - Main Flow Chart. ∑ Fan Only Mode - Main Flow Chart. ∑ Sleep - Cool & Dry Modes. ∑ Sleep - Heat Mode. ∑ Heat Mode - De-Ice Flow Chart. ∑ Pressure Fault. ∑ Filter Check. ∑ TH-1 & TH-2 Thermistors Test.

® TH-1 & TH-2/3 Temperature to Resistance Conversion Table.

® Routines Detailed Functional Description:

∑ Cool Mode: ∑ Run Loop: ∑ Rest Loop:

∑ Pressure Release Routine (Cool Mode): ∑ Full Compressor Start-Up Routine (Cool Mode): ∑ Change Mode Routine (Cool Mode): ∑ Indoor Fan Routine (Cool Mode): ∑ Compressor Off Routine (Cool Mode): ∑ Indoor Anti-Ice Routine (Cool Mode): ∑ Night State Routine (Cool Mode): ∑ Controlling Outdoor Fan Motor (Cool Mode): ∑ Low Pressure (LOP) Routine (Cool Mode): ∑ Over Pressure (OVP) Routine (Cool Mode):

∑ Sleep Routine (Cool Mode):

∑ Conditioning Routine - General(Auto Heat/Cool Mode):

∑ Auto-Energy Routine (Cool Mode): ∑ Heat Mode:

∑ Run Loop: ∑ Rest Loop:

∑ Pressure Release Routine (Heat Mode): ∑ Full Compressor Start-Up Routine (Heat Mode): ∑ Change Mode Routine (Heat Mode): ∑ Indoor Fan Routine (Cool Mode): ∑ Compressor Off Routine (Heat Mode): ∑ Outdoor Ice Check Routine (Heat Mode): ∑ Outdoor Fan Routine (Heat Mode): ∑ Low Pressure (LOP) Routine (Heat Mode): ∑ Over Pressure (OVP) Routine (Heat Mode):

∑ Sleep Routine (Heat Mode): ∑ Conditioning Routine (Switching From The Heat To Cool Mode):

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∑ Energy Change Routine (Heat Mode):

∑ Auto-Energy Routine (Heat Mode): ∑ De-Ice Routine (Heat Mode): ∑ Dry Mode Routine: ∑ Filter Check Routine: ∑ TH-1 & TH-2 Thermistors Check (Disconnection Or Short Circuit):

® Line Low Voltage Protection.

® Line Over Voltage Protection.

® TAC-404 Electrical Characteristics.

® TAC-404 Advantages.

® Replacing ATEC-220 with TAC-404.

® TAC-404 Components Cat. Nos.

® Indicator Lamps Troubleshooting.

® General Troubleshooting Chart

® TAC-444 Block Diagram.

® TAC-404 Field Connection.

® ATEC-220 Versus TAC-404 Air Conditioner Model Names.

® Bill Of Materials (BOM) - TAC-444 (Main).

® PCB Placement - TAC-444 (Main).

® Bill Of Materials (BOM) - TAC-440 (Indoor TAC-400).

® PCB Placement - TAC-440.

® Bill Of Materials (BOM) - TAC-420 (Outdoor TAC-400).

® PCB Placement - TAC-420.

® Bill Of Materials (BOM) - TAC-460TF (TNL-S9-15).

® Bill Of Materials (BOM) - TAC-460TF IR Detector (TNL-S9-15).

® PCB Placement - TAC-460TF (with IR Detector).

® Bill Of Materials (BOM) - TAC-460TN (TNL-S20-50).

® PCB Placement - TAC-460TN.

® Bill Of Materials (BOM) - TAC-460GF (GFL-S150-500).

® PCB Placement - TAC-460GF.

® Bill Of Materials (BOM) - TAC-460AN (ANL-S35-90).

® PCB Placement - TAC-460AN.

® Bill Of Materials (BOM) - TAC-490 (Remote Controller).

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Abbreviations that may be used throughout this document:

A/C = Air Conditioner.A/D = Analogue to Digital Converter.B.O.M= Bill Of Materials.C.O.C. = Certificate of Compliance.DIP = Dual in Line Package.D.O.O. = Delayed On / Off (Quick Delay).DUT = Device Under Test.EEPROM = Electrical Erasable Programmable

Read Only Memory.E.F.T. = Electrical Fast Transient.E.S.D = Electrical Static Discharge.gr. = gram.IAW = In Accordance With.ID = Identification.IF = Indoor fan (motor).IR = Infra Red.LCD = Liquid Crystal Display.LOP = Low Pressure.

OF = Outdoor Fan (motor).OVP = Over Pressure.PCB = Printed Circuit Board.PRR = Pressure Release Routine.R/C = Remote Controller.RFI = Radio Frequency Interference.RTC = Real Time Clock.R/V = Reverse Video.S.P = Set Point.TH-1 = Thermistor (sensor) no. 1

(intake/return air).TH-2 = Thermistor (sensor) no. 2

(evaporator/indoor coil).TH-3 = Thermistor (sensor) no. 3

(condenser/outdoor coil).TADIRAN = TADIRAN Appliances Ltd.TBD = To Be Defined.ROM = Read Only Memory.mCU = Microcontroller unit.

flag = internal (software) flag.

Please note that due to the fact that this Manual is used also for Tadiran internal use, in theRoutines Detailed Functional Description may appear names of software parameters, timers, flagsetc. that not relevant for the wide use - please disregard those names.

Edited by:

Alex LIBERMANTechnical SupportInternational Marketing

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TAC-404 Electronic Control Family Specifications

The TAC-404 is a highly sophisticated, modern controller designed to operate using the latesttechnologies. The TAC-404 enlarges the air conditioner operation abilities.

General:The name of the product will be changed, by adding the character ‘S’ to the model name oradding the character ‘S’ on separate label, for example:GFL-250H will become GFL-S250H (as you can see in Tables 2A & 2B: ATEC-220 versusTAC-404 air conditioner 50Hz and 60Hz model names).For the TAC-400 two models are available: ANC-65 & ANC-88 (both three phase models).

Please be advised to the two main technical issues:

For Installation:The interconnecting cable/port has an additional control wire to accommodate the mediumoutdoor fan speed (new).

For Service:Please note that the ATEC-220 Electronic Control is interchangeable with the TAC-404Electronic Control (as a complete system, for TFE, TNL, GFL, ANL and GNL models).The TAC-490 Remote Controller is adapted to control all three Tadiran Electronic Controls(ATEC-220, TAC-404 and TAC-400 models) and can be programmed for various operations.

Important Note: for most of the new TAC-404 models, comparing to the previous ATECmodels (for example: TFE-11 comparing to TNL-S11), many parts were changed (except theelectronic), such as: indoor fan motor, outdoor fan motor etc.In some cases, the Refrigeration Cycle was changed also.

Note: All the enclosed specifications, explanations, drawing, schemes etc. are the same for TAC-400 (ANC models) unless mentioned otherwise.

Specifications and performance data are subject to change without notice.

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TAC-404 Main System Features

1. Five operating modes (Cooling, Heating, Fan, Dry and Auto).

2. Three indoor fan speeds (Low, High and Turbo) + Auto speed mode.

3. Night state (low outdoor noise).

4. Sweep control (for all TNL-S and GFL-S models).

5. Quick restart (only for heat pump models).

6. Indoor anti-ice control (in cooling mode).

7. Outdoor de-icing control (in heating mode).

8. Low & High pressure protection.

9. Low & High voltage protection.

10. Remote Controller low battery (low) indicator.

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New Features (TAC-404 only):

11. Enlarged temperature control (SP = Set Point) range from 12∞C to 32∞C (54∞F to 90∞F).

12. Three outdoor fan speeds (Low, Medium and High). The additional speed allows lower

noise levels down to 45 dB/A and also allows better capacity continuity.

13. In cooling mode: TAC-404 enable operation at low outdoor temperature, down to

10∞C/50°F, instead of 20∞C/68°F and at high outdoor temperature, up to 52∞C/126°F, using

500mm diameter fan blade that supply 2400 cfm at outdoor fan motor High speed.

14. In heating mode: TAC-404 enable operation at high outdoor temperature, up to 24∞C/75°F,

instead of 15∞C/59°F and at low outdoor temperature, down to -8∞C/18°F (for Rotary

Compressors) or down to -14∞C/7°F (for Reciprocating and Scroll compressors). For efficient

heating capacity at very low outdoor temperatures, you should use 'HDE' configuration

(auxiliary indoor heater).

15. Real time 24 hours clock.

16. Timer with 3 time zones, in a 24-hour period, including daily mode.

17. Sleep mode with timer.

18. Temperature control (and sense) at specific (local) place (near to the user) - Auto Sense.

19. Room Immunity display.

20. High resistance to RFI & EMI.

21. Automatic recovery system (EEPROM memory) using electronic memory instead of using

backup battery.

22. Low & High pressure indication.

23. Low & High voltage indication.

24. Unique electronic automatic test equipment - TE-2000 accessory.

25. Possibility to control at once up to 1024 air conditioners by a PC - TAC-700.

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TAC-404 Basic Structure:

The TAC-404 is composed of 3 main units:

1. TAC-460 - Display Assy. - the system “brain”, including the electronic control software(specially shaped for each model).

2. TAC-444 - Electronic Control power box - a relay unit which provides an interfacebetween the software in the Display Assy. and the air-conditioner loads (indoor fanmotor, outdoor an motor, sweep motor, reverse valve, compressor, TH-1, TH-2, TH-3and heating element).The TAC-444 is controlled by the TAC-460.

3. TAC-490 Remote Controller.

TAC-444 “reads” the 3 thermistors (TH-1, TH-2 & TH-3), using an 8-bit A/D converter thatconverts the thermistor outputs to digital data. Thermistors accuracy is 1%.

The TAC-400 (ANC) is composed of 4 main units.

1. TAC-440 - Indoor Electronic Control. 2. TAC-420 - Outdoor Electronic Control. 3. TAC-460 - Display Assy (looks like the ANL-S Display Assy but with different software). 4. TAC-490 Remote Controller.

Display Assy DIP Switches (Jumpers):4 DIP switches located on the TAC-460 Display Assy.

DIP switch no. 1 indicates whether the unit is high wall/ceiling or floor installation. When theswitch is OFF (up), the unit is floor installation, and when the switch is ON (down), the unit ishigh wall/ceiling installation.

DIP switch no. 2 indicates the compressor type. When the switch is OFF (up), the compressoris of the reciprocating type, and when the switch is ON (down), the compressor is a rotary type.

DIP switch no. 3 sets the air conditioner to Heat Pump/Cooling Only mode.When the switch is OFF (up), the unit is Heating & Cooling, and when the switch is ON(down), the unit is Cooling Only (effective from TAC-460 software version V1.51 only).

DIP switch no. 4 is for future use only (Not Connected).

DIP Switches, factory set (values in parenthesis are for 60Hz models):

Model DIP SW. 1 DIP SW. 2 DIP SW. 3 DIP SW. 4COOL HEAT

TNL-S9-15 (1211-1215) ON ON ON OFF OFFTNL-S20 ON ON ON OFF OFFTNL-S25-35 (2025-2035) ON OFF ON OFF OFFGFL-S150 (1515) OFF ON ON OFF OFFGFL-S200-500 (2020-2050) OFF OFF ON OFF OFF

The DIP Switches set activated just after the unit is powered On (power on reset).

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Backup Memory:Programmable memory, EEPROM type saves programmed settings after a power failure(recovering to the last settings).This is pure Electronic Memory (no use with backup battery - much more reliable).

Power Failure:1. If the power failure is shorter then 20 msec., TAC-404 is not affected.

2. If the power failure is longer then 20 msec., TAC-404 stops all air conditioner operations forthe next 20 sec. After power recovery, TAC-404 recovers using the Pressure Release Routineusing the last operation settings. If the software version is V1.51 or higher and the A/C isprogrammed to 'COOLING ONLY' (by TAC-460 DIP Switch 3), then the TAC-404 willenter to 5 minutes delay.

Communication Failure:In case of a communication failure (longer then 1 sec.), TAC-404 stops all air conditioneroperations and after 10 sec. if the failure continues, the POWER led flashes.When communication recovers, all air conditioner operations recover using the Pressure ReleaseRoutine.If the software version is V1.51 or higher and the A/C is programmed to 'COOLING ONLY',then the TAC-404 will enter to 5 minutes delay.

System Indicator Lamps:

POWER (red) - Lights up when the air conditioner is connected to the power supply andready to receive commands from the remote controller.Flashes when there is any failure with the power supply.

AIR CON (green) - Lights up when the air conditioner is ON.Flashes when de-icing takes place.

FILTER (red) - Lights up after A/C 250 hours of operation(indicates that the filter requires cleaning).

TIMER (yellow) - Lights up when air conditioner has been programmed for timer operation.

Service and Maintenance Indicator Lamps:

COMPRES. (green) - Lights up when the compressor is working.Turns Off during the first 5 minutes of a thermostat stop.Flashes when the minimum halt time (5 minutes) has passed and there is no thermostat demand.

PRESSURE (red) - Lights up when there is a Low Pressure problem in the cooling system.Flashes when there is a High Pressure problem in the cooling system.

IMPEDANCE (red) - Lights up when there is a problem with the ignition/impedance.

See also: "Indicator Lamps Troubleshooting".

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Display Assembly 3-Position Slide Switch:

The TAC-460 Display Assy. includes a 3-position slide switch. This switch operates accordingto the following table:

Switch Status FunctionOFF ∑ Shuts A/C (air conditioner) OFF.

∑ Clear all fail flags after 2 seconds, turns off Filter indicatorlamp and resets timer settings.

∑ The A/C do not respond to the Remote Controller. REMOTE (RMOT) ∑ Enables receiving and execution of IR (Infra Red) commands

from the Remote Controller. AUTO ∑ Turns air conditioner ON, in automatic mode -

set point = 22∞C/72°F. The air conditioner automatically

selects cooling (TH-1>23∞C/73°F) or heating

(TH-1<21∞C/70°F) mode, as well as the air speed.

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TAC-490 (VER 1.1) Remote Controller Operational Functions Specification: TAC-490 Item Definition:

The TAC-490 is an air-conditioner remote controller (R/C) unit that intended for use withTADIRAN APPLIANCES, LTD. electronic air-conditioners which contain TAC-400 (ANC),TAC-404 or ATEC-220 electronic controls. The R/C is based on Infra Red (IR) transmission, using a pulse code modulation (PCM)protocol. The TAC-490 transmits A/C control and timer programming commands, as defined on theremote controller display, to the air-conditioner control unit via an IR transmitter. The TAC-490 transmits Beacon commands to refresh the air-conditioner operation status. The TAC-490 is composed of: case, PCB assembly, 11 buttons, Liquid Crystal Display (LCD),temperature sensor, battery compartment cover (with two "AAA" alkaline batteries), frontsliding cover, IR transmission element, 7-position DIP switch and wall-mounting clip.

Figure 1: TAC-490 R/C Buttons Identification and Location

T I M E R

S E T

C L E A R S E N S ER O O M

D E L AY

C L O C K

WIRELESS DIGITAL REMOTE CONTROLLER

START

STOP

1 2 3 SLEEP

DAILY

MODE FAN SWEEP

2 SELECT

LCD

THERMISTOR

1 UP

3 DOWN

4 ON/OFF7 TIMER

5 SET

6 CLEAR

11 SENSE HERE

8 DELAY

10 TIME SET

9 ROOM

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The following table lists the TAC-490 R/C buttons, by function, switch designation and location:

Button Function Switch Designation

Symbol Location

On/Off 4

Front face

Up/Down 1 (Up),3 (Down)

Upper right side

Select 2 (SEL) Upper left side Timer Set 5 Time Under front sliding cover Timer Clear 6 Clear Under front sliding cover Timer Mode Start /Stop

7 Set Under front sliding cover

Delayed On/Off(D.O.O)

8

+ 1 Under front sliding cover

Room Temperature 9 Room Under front sliding cover Digital Clock Set 10 Clock Under front sliding cover Sense Here (local sense)

11 Sense Under front sliding cover

TAC-490 Performance:

The TAC-490 R/C deliver the following functions:® Transmit IR control commands to the A/C electronic control as a function of operator input.® Display R/C operational status, room temperature, clock, timer programming, low battery

status, transmission indication.® Monitor A/C operation by automatic transmission of periodic Beacon informational updates.® Sense the ambient local temperature and display in either ∞C or ∞F as defined by DIP Switch

4 setting. Temperature display is accurate to within 0.5∞C/1°F and updated each 30 sec.

In power up the R/C default will be 23∞C or 73∞F.

® Provide a time clock, accurate to 1 min. per month. In power up the R/C default will be00:00 or 12:00 as defined by DIP switch 4.

® Provide three separate A/C operation timers (only one timer if programmed to ATEC mode).® The TAC-490 R/C IR transmission properly received by the TAC-460 display at a distance

of up to 7m. ±15∞ off-center Transmission. TAC-490 Environmental Conditions:

The TAC-490 R/C withstand:∑ Operating temperature range: -10∞C to 65∞C (50°F to 149°F)

∑ Storage temperature range: -20∞C to 80∞C (68°F to 176°F)

∑ Impact of a 0.8m drop on concrete.∑ Vibration: 0.8mm Amp. At 50Hz 2min per cycle.∑ Thermal shock - from 10∞C to 65∞C (50°F to 149°F), in a 20 minute cycle, and vice versa.

∑ Humidity - 90% relative @ 25∞C (77°F).

∑ ESD - IAW IPC801 - 2 level 3.∑ Radiated Electromagnetic Field - 3V per 1m.

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TAC-490 First Powering / Power Recover (after memory contest lost):

When the TAC-490 powered at the first time or recovers from long power failure (for example:the batteries were removed and the new batteries were replaced after few minutes, what causedthe memory contest to be lost) it will recover its default setting (as defined by the DIP switchessettings):

The R/C is recovering in Temperature Mode.

Section StatusFan AutoMode AutoSweep (if applicable) OffEnergy (if applicable) AutoTimers Off

Set Point (S.P.) 23∞C/73∞F (according toDIP switch 4 setting)

R.T.C (Real Time Clock) 00:00/12:00 (according toDIP switch 4 setting)

Sense Here (Local Sense) OffDELAY (Delay On/Off) Off

* For short power brakes (usually up to 2 minutes), the R/C save all programmed settings. It is recommended to replace the R/C batteries when the battery 'Low Battery' indicator appear.

TAC-490 R/C Operational Functions Description:The following Sections describe all the functions executed by the TAC-490 R/C.

General:

1) The transmission symbol on the display blinks each time the R/C transmits, both in Sendcommand and in Beacon.

2) The display is divided into different Sections. Each Section is dedicated to the management ofcertain A/C functions. Each Section contains a group of Symbols, representing the availableselection options for the relevant operating functions.The Sections of the display are:a) Digital Clock,b) Low Battery Indicator,c) Transmission indicator,d) Timer(s) start/stop (including sleep) and daily,e) Desired temperature (or Room temperature) indicator,f) Sensor (local sense) active indicator,

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g) Mode Select,h) Fan Speed,i) Sweep (that appear also on models without sweep - due to factory set),j) Energy Level (not in use for TAC-404 A/C models - only in ANC, TAC-400 models).

3) When a given Section is selected for programming, the Section Title turns to reverse video(R/V) and the frame around the currently selected Symbol blinks, enabling selection changewithin this Section.

4) Any Mode, Fan Speed, Sweep or Energy Level selected Symbol appears with a solid frame.

5) At any given time only one Symbol frame can blink.

6) The R/C transmits a Send command, after releasing the button, on each of the followingoccasions:∑ After pressing On/Off button.∑ After pressing Select button, in On Mode.∑ After changing Set-Point Temperature by pressing Up-Down Rocker (in Temperature

Mode).∑ After exiting Timer Programming Mode.∑ After pressing Timer Clear button for 3 sec.∑ After pressing Up/Down Rocker when acting as Start/Stop respectively, when Sweep

Section is selected.∑ After pressing Digital Clock Set to exit current time setting.∑ After pressing the Set button in Timer Programming Mode.∑ After pressing the Delay On/Off button in order to set delay time to Start/Stop.∑ Whenever a Send command is required.

7) The R/C transmits a Beacon command, on each of the following occasions:∑ Repeat Off command every 30 min. for the next 24 hours.∑ Repeat Off command every 6 hr. after the 24 hours.∑ Repeat any On command every 10 min.∑ Every 10 min. when any Timer is programmed, including Sleep.∑ Every 10 min. (5 min. for the TAC-480 R/C) if Sense Here is active.∑ When ever a Beacon command is required.∑ Not active (no Beacon) when the R/C is programmed to ATEC mode.

8) Pressing button combination that is not defined will not effect the R/C.

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9) The R/C includes a temperature sensor, and displays the measured room temperature(in Off Mode and when Room Temperature button is pressed in On Mode). The temperature is updated every 30 sec. The temperature (Set Point Temp. or Room Temp.) can be displayed in one of two scales,∞C or ∞F, according to the selected R/C setup (Dip switch 4).

10) The R/C includes a Digital Clock that displays the current time (default) with the colonblinking at 1 Hz, or a programmed Time (in Timer Programming mode). The time isdisplayed in one of two formats: a) 24:00 - appears when ∞C is selected for temperature scale display.

b) 12:00 - appears when ∞F is selected for temperature scale display.

11) When the battery is low (less than 20% capacity remaining) a blinking Low Battery symbolis displayed.

Off Mode:

Off mode is defined as the situation when the A/C is Off and the R/C display is in its default Offmode: blank, except for the Digital Clock, which displays the current time, room temperaturewith the Room Symbol and indicators and the Symbol (1, 2, 3, SLEEP, DAILY) of the activeTimer period (only).The room temperature sensing and display is refreshed every 30 sec. Pressing any button(excluding the On/Off and Timer Set and Timer Clear and Room Temp. button) while in Offmode, turns On the R/C display, displaying it’s last setting and enabling the user to program thefunctions on the display (without turning the A/C on).The R/C memorizes the new setting after the Select button is pressed. The R/C returns to Offmode immediately or 10 seconds after the last button pressing (depends which buttons werepressed), unless the On/Off button has been pressed, which causes the R/C to memorize the newsetting, transmit an On Send command and remain in On Mode.The R/C transmit an Off mode beacon every 30 min. in the next 24 hours after it was turned Offto assure A/C will go Off even if there was power failure during setting the R/C to Off mode(after 24 hours, the R/C transmit an Off beacon every 6 hours).

On Mode:

On mode is defined as the situation when the R/C display is in its default On mode, displayingall Symbols and titles (excluding either Energy Level or Sweep Symbols, according the R/Csetup), with the previously selected Symbols displayed with frames: Fan speed, Selected Sweepstatus (Swing or Static, if Sweep mode set on), Energy level (if Energy mode set on), Mode,Digital Clock, Set point temperature (the Set Point Temperature display replaces the RoomTemperature and the Room Symbol disappears), and Timer indicators (of active timer periods).

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On Mode contains two sub-modes:

a) Temperature Mode (default):

In Temperature mode all the symbols are displayed, and the active Symbol is framed.Pressing the Up/Down Rocker in this mode, increases (Up) or decreases (Down) the Set PointTemperature by 1∞ (∞C or ∞F according to R/C DIP switch 4 setup).

Each Set Point change causes the R/C to transmit Send command.

b) Select mode:

Pressing the Select button causes the R/C to enter Select Mode, turning the Title to R/Vsequencing the active Section, the frame around the active Symbol blinks.Pressing the On/Off button, while in On mode, causes the R/C to transmit an Off command,exiting On Mode turns the R/C to Off Mode.

On/Off Button:

Pressing the On/Off button when the R/C is in Off mode, turns the R/C to On Mode: displayingall Symbols (excluding Energy or Sweep Symbols, according to the R/C setup, and theTransmission Indicator). The previously selected Symbols are displayed with frames (defaultOn display), and the R/C transmits an On Send command (turning the A/C on).The first pressing of the On/Off button within 10 seconds after any change of the R/C setting willcause the R/C to memorize the setting and transmit an On Send command, and remain in On mode.Pressing the On/Off button when the R/C is in On mode transmits an Off Send command(turning the A/C off), and returns the display to Off mode.

Up/Down Rocker:

The rocker, mounted on the right side of the R/C, contains two directional push-buttons -Up and Down (pressing both buttons simultaneously will not affect the R/C):

In Temperature mode (default), the rocker sets the Set Point Temperature from 12∞C to 32∞C(54∞F to 90∞F).

Momentary pressing of the Up button raises the Set Point Temperature by 1∞ (°C or °F) and

transmits a Send command. Continuous pressing of this button causes the Set PointTemperature to scroll up at a rate of 4∞ (°C or °F) per sec (useful when large Set Point increase

required).Releasing the Rocker transmits a Send command.Momentary pressing of the Down button lowers the Set Point Temperature by 1∞ (°C or °F) and

transmits a Send command. Continuous pressing of this button causes the Set Point Temperatureto scroll down at a rate of 4∞ (°C or °F) per sec (useful when large Set Point decrease required).

Releasing the Rocker transmits a Send command.

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In Select mode, the Rocker sequences a blinking frame around the active Symbol enabling theselection of a new active Symbol.Pressing Up scrolls the blinking frame up to the next Symbol in a cyclic manner.Pressing Down scrolls the blinking frame down to the next Symbol in a cyclic manner.

Select Button:

Pressing the Select button sequences the active Section, causing the Section Title to appear inR/V and the frame around the active Symbol in the current Section to blink.Each pressing of the Select button causes the active Section to sequence to the next Section, inthe following order: Temperature ( default ), Fan, Sweep (depending on the R/C mode setting)Energy (depending on the R/C mode setting) and Mode, in a cyclical manner.Each pressing of the Select button memorizes the current setting and causes a Send commandtransmission.The R/C returns to temperature mode 10 sec. after the last pressing of one of the Up/Down orSelect buttons, returning to the previous setting after the last Select button press.

Changing the Fan Speed:

Starting from Temperature mode, pressing the Select button turns the Fan Title to R/V,displays a blinking frame around the currently selected Fan Speed (Low, High, Turbo or Auto).Pressing the Up or Down Rocker push-button, scrolls the blinking frame of the selected Symbol.Pressing the Select button causes transmission of a Send command of the new selected FanSpeed (only if it was changed), and memorizes the updated setting. The currently selectedSymbol frame stops blinking, the Sweep or Energy title turns to R/V (according to R/C setting)and the frame around the selected Energy or frame around the Sweep Symbol begins to blink.Also, the first pressing of the On/Off button within 10 seconds after any change of the R/Csetting will cause the R/C to memorize the setting and transmit an On Send command.* Whenever the R/C is set to Dry Mode the Fan Speed shall be set to Low without option for

change.

Controlling Sweep Operation (Sweep Mode set on by DIP switch 5):

Starting from Temperature mode, pressing the Select button twice turns the Sweep Title toR/V and displays a blinking frame around the Sweep Symbol/Section.Pressing the Up Rocker push-button transmits an On Sweep Send command, causes activationof automatic, continuous Sweep, as indicated by sequential segment lighting of the SweepSymbol.Pressing the Down Rocker push-button transmits an Off Sweep Send command, and turns offthe Sweep indicator sequential movement keeping the A/C louver at its present position

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Pressing the Select button memorizes the updated setting. The currently selected Symbol framestops blinking and the Energy Title turns to R/V (if The R/C is set to Energy type).The Select Mode Title turns to R/V and a frame around the currently selected Mode blinks.Also, the first pressing of the On/Off button within 10 seconds after any change of the R/Csetting will cause the R/C to memorize the setting and transmit an On Send command.The Sweep section is not displayed if the R/C is not set to Sweep configuration (the factory setfor models without SWEEP is with DIP switch No. 5 in OFF position, so SWEEP is alwaysavailable on the R/C display).

Changing Energy Mode (Energy Mode set on by DIP switch 6):

This mode is not available for all TAC-404 models (useful only for TAC-400, ANC models).Starting from Temperature mode, pressing the Select button two or three times turns theEnergy Title to R/V, displays the relevant Energy Symbol segments according to the currentsetting (1/3, 2/3, full ring, Auto).Pressing the Up or Down Rocker push-button, scrolls the ring segments of the Energy Symbol(1/3, 2/3, full ring, Auto).Pressing the Select button causes transmission of the new selected Energy volume (only if itwas changed), and memorizes the updated setting. The currently relevant Energy Symbolsegments, or Auto stops blinking.The Energy section is not displayed if the R/C is not set to Energy configuration (when DIPswitch 6 is on as in all TAC-404 models).

Changing A/C Operating Mode:

Starting from Temperature mode, pressing the Select button two, three or four times (accordingto the R/C setting, with or without Sweep and with or without Energy) turns the Mode Title toR/V, and displays a blinking frame around the currently selected Mode Symbol (Cool, Heat, ifthe R/C is not set to Cool Only Mode ( DIP switch 7) , Dry, Fan, Auto).Pressing the Up or Down Rocker push-button, scrolls the blinking frame of the selected ModeSymbol. Pressing the Select button causes transmission of the new selected Mode volume (onlyif it was changed), and memorizes the updated setting. The currently selected Symbol framestops blinking and the R/C returns to Temperature mode.Also, the first pressing of the On/Off button within 10 seconds after any change of the R/Csetting will cause the R/C to memorize the setting and transmit an On Send command.

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Buttons Under the Front Sliding Cover

Setting Timer Periods:

1. Three Timer periods (numbered 1, 2, 3) and Sleep function period are available forprogramming (in ATEC mode only timer 1 is available). Each Timer Period can beprogrammed to start and stop at a given time with selected A/C function settings.

2. The Timer Programming mode is entered by pressing the Timer button. Pressing itagain within 10 sec. from the first pressing in this mode, transmits the currentprogrammed Timer period.If no timer have been set (within 10 sec.), the R/C exits to Temperature mode.

3. Starting from any mode, pressing the Timer button causes the R/C to enter TimerProgramming mode, displaying the timer symbol, the 1st Timer Period Indicator "1",and the word "START" blinks. Only if any of the Timer period was set, its indicatorshall light. The Timer Clock replaces the Digital Clock and the clock display blinkswith dashes (--:--).If the timer period was not programmed, or the programmed "STOP" time is equal to its"START' time, the Timer Clock will blink with the following display: (--:--).

4. In Timer Programming mode, pressing the Up push-button momentarily advances thedisplayed time by 10 min. Pressing it continuously advances the displayed time by 10min. increments at a rate of 40 min. per sec.Pressing the Down push-button momentarily reverses the displayed time by 10 min.Pressing it continuously reverses the displayed time by 10 min. increments at a rate of 40min. per sec.

5. Pressing the Set button causes the R/C to memorize the current Timer Period setting withits operating selected setting, and to transmit this program according to the relevant Sendcommand protocol (for ATEC-220H type, the R/C transmits the time difference betweenthe programmed time and the current time in half an hour period), and exiting the TimerProgramming mode setting.

6. Pressing the Up or Down Rocker push-button within 10 sec. after the first Timerpressing, sets the 1st Timer Period Start Time.

7. Pressing the Timer push-button again causes the R/C to transmit via Send command theprogrammed start time, causing the word "START" to disappear, and the word "STOP"to blink.

8. Pressing the Up or Down Rocker push-button again (within 10 sec.) sets the 1st TimerPeriod Stop Time.

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9. Pressing the Timer push-button again (within 10 sec.) causes the R/C to transmit viaSend command, the programmed Stop time, the 1st Timer Period Indicator "1" to stay on,and the 2nd Timer Period Indicator "2" to blink with the "START" indicator.

10. The Timer Period setting process may now be repeated for the 2nd and 3rd Timer Periods,and Sleep function.

11. Daily - pressing the Set button for 3 sec. (in Timer Programming mode) causes thecurrent Timer Period to be repeated daily and the Daily indicator to be displayed.Releasing the Set button causes Send command transmission. When a Daily Timer periodis active the Daily indicator is displayed. A second press (less then 3 sec.) on the Setbutton shall cause the R/C to exit the Timer Programming mode.

12. The R/C displays the timer period in the following manner:∑ When the R/C is in On Mode and one of the Timer periods is set to STOP, the word

"STOP" is displayed + the relevant Timer period.∑ When the R/C is in Off Mode and one of the Timer periods is set to START, the

word "START" is displayed + the relevant Timer period.∑ When the R/C is in Off Mode the Sleep "START" period is displayed (but if only

Sleep STOP period is programmed, without Sleep START period, the Sleep periodwill not be displayed in Off Mode).

13. Sleep Timer is the forth Timer period that marked SLEEP. When SLEEP is active, thedesired temperature is updated while the customer sleep. The room air temperaturegradually rises (in COOLING mode) until this Timer period is exited. At the end ofSLEEP Timer period, the desired temperature returns to its previous settings.

Clearing a Programmed Timer Period:

Pressing the Timer Clear button momentarily while in Timer Programming mode, deactivates theselected Timer period, and transmits the updated Timer setting.Pressing the Timer Clear button continuously for 3 sec., deactivates all the programmed Timerperiods, and transmits the updated Timer setting.

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Delayed On/Off (D.O.O.) - Delay:

The Delay On/Off is a quick and easy to set timer for setting the A/C On or turning it Off in adelay time (if the R/C is in On Mode it shall set time to stop and if the R/C is in Off Mode itshall set the time to Start).Pressing the DELAY button in On mode, converts the display to Timer Programming mode, inwhich the Timer title and Timer period no.3 (or no. 1 when programmed to ATEC mode) aredisplayed and the word "STOP" blinks.The current time is replaced by the DELAY time, which is the current time +1 hr (-9 min.).The R/C enters Off mode at the DELAY time displayed. Repeated pressing of the DELAYbutton during DELAY operation, adds 1 hr. per pressing to the remaining DELAY time andcauses the updated DELAY stop time to be displayed. The Display recovers to its previousstate 5 sec. after the last DELAY button pressing.Timer period no. 3, "STOP" and Timer title remain lit on the Display.Pressing the DELAY button in Off mode, converts the display to Timer Programming mode, inwhich the Timer title and Timer period no.3 are displayed and the word "START" blinks. Thecurrent time is replaced by the DELAY time, which is the current time +1 hr (-9 min.).The R/C enters On mode at the DELAY time displayed. Repeated pressing of the DELAYbutton during DELAY operation, adds 1 hr. per pressing to the remaining DELAY time andcauses the updated DELAY start time to be displayed. The Display recovers to its previousstate 5 sec. after the last DELAY button pressing.Timer period no. 3, "START" and Timer title remain lit on the Display.Each pressing of the DELAY button causes the transmission of an On or Off Send command.When the DELAY timer is active the R/C will transmit Beacon command each 10 min.

Room Button:

Pressing the Room button, in On Mode, displays the Room Temperature, as measured by theR/C sensor, replacing the Set Point Temperature display, and the Room Temperature indicator.The display stays on for 5 (to 7) sec. after the button is pressed. The Room Temperaturedisplay refreshed every 30 sec.

Sense Here Button:

Pressing the Sense Here button activates the Sense Here mode, in which the R/C transmitsthe room temperature (instead of TH-1), as sensed by the R/C sensor, via Beacon commandseach 10 min. The Room Temperature indicator blinks during Sense Here mode.Pressing the Sense Here button again causes the R/C to exit the Sense Here mode.If the A/C to not receive Sense Here Beacon commands for 12 min. he start using the TH-1instead.

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Digital Clock Setting button:

The Digital Clock can be set to the correct time when the R/C is in Off mode, or in On mode.Pressing the Digital Clock Setting causes the R/C display to clear, with only the Digital ClockDisplayed and the min. on the Digital Clock display blinking.Pressing the Up or Down button momentarily advances or reverses the displayed min.respectively in 1 minute steps. Pressing these buttons continuously advances or reverses thedisplayed min. in 1 min. increments, at a rate of 4 min. per sec.Pressing the Select button causes the min. display to remain on, and the hr. display to blink.Pressing the Up or Down button momentarily advances or reverses the displayed hr.respectively in 1 hr. steps. Pressing these buttons continuously advances or reverses thedisplayed hr. in 1 min. increments, at a rate of 4 hr. per sec.Pressing Select again toggles between the min. and hr. display.Pressing the Digital Clock Setting button with a sharp-pointed object again will cause the R/C totransmit the appropriate Send command (On or Off), exit the Digital Clock setting mode andreturn to its previous operation mode (On or Off).The Digital Clock set (to the correct time) do not reset the Timers (except the Timers that theiroperation time has "expired").

Changing A/C ID Code:

Pressing the Room button + Select buttons for 3 sec. causes a single transmission of the specialID code (see explanation about DIP switch 3 function). With each such transmission, the IDcode toggles between the default and the alternative code.Application: to prevent two near A/C to be effected by each other R/C.

Display Reset & Test:

Pressing the Room button + Sense Here buttons for 3 sec. causes the display to turn On all thedisplay elements for 3 sec. (and then the display turn Off).This action will reset all display settings (Timers, Digital Clock etc.).

Quick DIP Switches Resetting:

If you wish to make a quick DIP switches resetting (with no need to remove the batteries):1. Remove the battery compartment cover, and remove the plastic DIP switches protective

cover.2. Set the DIP switches to the required positions (see: "Setting the DIP Switches to Their

Special System Characteristics").3. Press the Room button + Sense Here buttons for 3 sec.4. Return the battery compartment cover and the DIP switch protective cover to their proper

position.

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Seven-Position DIP Switch:

7-DIP Switches are located under the battery compartment cover. A pointed-tip object is usedfor setting these switches.The R/C senses the setting of these switches every time it is turned On (after the last memorycontents was totally lost).The settings on these switches is made by using a pointed tip and determines the transmissionprotocol used by the R/C (see the following table that contains (partial) instructions for settingthe different R/C communication codes, and see also: Setting the DIP Switches to Their SpecialSystem Characteristics).

Remote Controller Seven DIP Switches (partial) Code List:

Function DIP Switch No.1 2 3 4 5 6 7

ATEC-220 w/o Sweep + ∞C (Default Code) OFF OFF O N OFF O N O N OFFATEC-220 w/o Sweep + ∞C (Alternate Code) OFF OFF OFF OFF O N O N OFFATEC-220 + Sweep + ∞C (Default Code) OFF OFF O N OFF OFF O N OFFATEC-220 + Sweep + ∞C (Alternate Code) OFF OFF OFF OFF OFF O N OFFATEC-220 w/o Sweep + ∞F (Default Code) OFF OFF O N O N O N O N OFFATEC-220 w/o Sweep + ∞F (Alternate Code) OFF OFF OFF O N O N O N OFFATEC-220 + Sweep + ∞F (Default Code) OFF OFF O N O N OFF O N OFFATEC-220 + Sweep + ∞F (Alternate Code) OFF OFF OFF O N OFF O N OFF

TAC-404 w/o Sweep + ∞C (Default Code) O N OFF OFF OFF O N O N OFFTAC-404 w/o Sweep + ∞C (Alternate Code) O N OFF O N OFF O N O N OFFTAC-404 + Sweep + ∞C (Default Code) O N OFF OFF OFF OFF O N OFFTAC-404 + Sweep + ∞C (Alternate Code) O N OFF O N OFF OFF O N OFFTAC-404 w/o Sweep + ∞F (Default Code) O N OFF OFF O N O N O N OFFTAC-404 w/o Sweep + ∞F (Alternate Code) O N OFF O N O N O N O N OFFTAC-404 + Sweep + ∞F (Default Code) O N OFF OFF O N OFF O N OFFTAC-404 + Sweep + ∞F (Alternate Code) O N OFF O N O N OFF O N OFF

* For COOLING Only A/C models, DIP Switch No. 7 is set to On always (HEAT mode is notdisplayed on the R/C LCD).

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Setting the DIP Switches to Their Special System Characteristics:

DIP Switches No. 1 & 2 should be set as follows:

Electronic Control Type SW1 SW2ATEC OFF OFFTAC-404 ON OFF

DIP Switch No. 3 should be set as follows:

I.R Transmission Code TAC-404/TAC-400 ATECAlternate Code * ON OFF (JP-4 Removed)Default Code OFF ON (JP-4 Installed)

For ATEC models, you must remove JP-4 (Jumper 4) on the Electronic Control. For TAC-404 models you musttransmit a special command to the A/C by simultaneously pressing on the ROOM and the upper left (Select )buttons. The 3-position switch (on the display) of the other A/C must be in the OFF position, to prevent it frombeing programmed, too.For TAC-404/TAC-400 models, 5 beeps are sounded to acknowledge that the A/C is programmed for the alternatetransmission code.

DIP Switch No. 4 should be set as follows:

Temperature & Clock SW4∞F + 12:00 (PM) ON∞C + 24:00 OFF

DIP Switch No. 5 should be set as follows:

Sweep SW5Sweep OFF ONSweep ON OFF

Note: The factory set for ANL-S and GNL-S (models without SWEEP) is with DIP switch No. 5 in OFF position(SWEEP is always available on the Remote Controller display for TAC-404 models).

DIP Switch No. 6 should be set as follows:

Energy (TAC-400 only) SW6Energy OFF ONEnergy ON OFF

Note: This DIP switch is set to OFF position only for TAC-400 (ANC) models.

DIP Switch No. 7 should be set as follows:

Cooling Only SW7Heat Pump OFF ONHeat Pump ON OFF

Setting the DIP switches:1. Remove the battery compartment cover, and remove the batteries.2. Remove the plastic DIP switches protective cover.3. Set the DIP switches to the required positions.4. Wait approximately 3 minutes (15 minutes if necessary) and return the batteries to their proper

position.(see also: "Display Reset & Test" for quick DIP Switches Resetting.)

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System General Operation Description:

This chapter is designated for the wide understanding of the system general operation (useful fornun-technical personnel). For detailed information about routines functions, see:"Routines Detailed Functional Description".

1. Operation Routines:

The TAC400 and TAC404 are using the same algorithms that enable proper operation of the Air

Condition at large envelope environmental conditions.

The Routines software controls the A/C performance.

1.1 Operating in Cool Mode:

Turning the A/C On to Cool Mode will cause the following actions:

1.1.1 Indoor Fan Motor Operation: Turning the A/C On in Cool Mode will set the Indoor

fan on at the requested Fan speed (Low, High or Turbo), as it been set on the R/C.

The Indoor Fan speed can vary according to the operator desire. When the Indoor Fan is

set to operate at Auto Speed, the Fan will operate according to the following chart:

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Note: The Low speed entry is automatically preceded with a very short run at turbo speed.

In Auto setting - the fan motor speed depends on the room temperature as measured bythe TH-1 thermistor or derived from the Beacon signal (as received from the R/C).TheIndoor Fan motor switch to lower speeds without any delay based on the TH-1, butonce set, can not be increased for the 2 min. delay time (This delay is cancelled when themanual setting is used).

1.1.2 The A/C will perform a pressure release routine (PRR) where the control will activate

and deactivate the 4 Way-Valve. The PRR takes up to 10 Sec.

Then the A/C turns the compressor on.

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1.1.3 Compressor – The Condensing unit begin to operate after the PRR ended.

Note: The Condensing unit operates for at least 3min., even if the room temperature is

satisfactory after less than 3 min., to prevent short operation cycles.

1.1.4 Outdoor Fan Motor operation – The Outdoor Fan starts to operate in medium speed

after the PRR ended for a minimum time of about 2 min. after then the Outdoor Fan

motor speed will vary according to the condenser (outdoor) coil temperature

(as measured by TH-3 sensor).

Note: 1. Since most TADIRAN A/C’s are 3 speed Outdoor Fan Motor – High, Medium &

Low, it is most important to make sure that the Fan is wired correctly.

2. The Out Door Fan speed varies in accordance with the outdoor coil temperature:

when the temperature rises the Fan will increase its speed and vise-versa.

Each speed change is executed no less then 2 min. after the last change.

3. Night state – whenever the Electronic Control senses low ambient (especially at

night), it reduces the fan speed to reduce noise level.

1.1.5 Temperature brake: When the Electronic Control senses that the room temperature is

satisfactory – reached the selected/desired Set Point temperature - via the TH-1 sensor or

the Beacon signal (using the Auto Sense sensor that located on the R/C), its stops the

A/C condensing unit for minimum time brake of 5min., but not more then 15min.

At that time, the Indoor Fan Motor continues working. During the Temperature brake,

the compressor (COMPRES) indicator turns Off, at the end of the first 5 min., and then

it begins to flash, until the Electronic Control sense temperature demand (via TH-1 or

Auto-Sense sensor) or the 15min., max time brake is up.

Note : 1. If there was no temperature demand at the end of the maximum time brake the unit

will turn on for a period of at least 3min. (to ventilate the room air).

2. During temperature brake, any change of operation mode that as been made, by the

operator via the R/C, will cause the A/C to perform Pressure Release Routine (PRR)

and to return to work in the new operation mode requested.

3. During the first 5min., of the temperature brake, manual changing (by R/C) of the Set

Point temperature, will (can) effect the A/C brake before the 5 min. time is up, so the

A/C can be switched to On before the minimal time brake (5 min.), using the PRR.

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1.1.6 Sleep Routine – The Electronic Control enables the user to operate an automatic routine

that changes the desired temperature. This routine as been designed to enable the user to

increase the Set Point while sleeping when the body temperature decreases.

This routine works as described in the 'SLEEP ROUTINE' for Cool Mode & Dry Mode.

Note: At the end of sleep function the A/C return its original Set Point and do not stop the A/C operation.

1.1.7 Special functions:

Indoor Ice prevention – whenever the Electronic Control senses ice accumulation on

the evaporator (indoor) heat exchanger, it runs a melting procedure. The ice detection

is based on the TH-2 temperature. The Electronic Control turns the Outdoor Fan Motor

Off, causing the system to rise the evaporator temperature (and melt the accumulated

ice). The Outdoor Fan Motor is halted for (maximum of) 90 sec. or until the indoor coil

temperature raise again.

Low Pressure – whenever the Electronic Control senses low capacity of the A/C (based

on an insufficient temperature differential (TH-1)-(TH-2) due to lack of gas in the

system.), it stops the A/C operation with the POWER indicator flashes and the

PRESSURE indicator will light (this combination signal Low Pressure).

Over (High) Pressure – Whenever the control senses High Pressure (Over Pressure -

OVP) on the condensing unit (by means of TH-3 temperature), it stops the A/C with

the POWER & PRESSURE indicators flashing (this combination signal High Pressure).

Recovery from the OVP fault is done by sending Off to system and re-entry to On by

mean of TAC-490 R/C or 3-position slide switch. When the recovery done by the

3-position slide switch, all flags, LEDs etc. are reset. When the recovery done by the

R/C, it cancel the POWER LED flash, but the PRESSURE fault LED remain lit.

Note: In order to perform an Over Pressure routine, the condensing temperature sensor

(TH-3) must be connected else the A/C will drive the outdoor fan motor constantly at

high speed.

Night State Routine – In order to reduce outdoor unit noise, the control changes the

outdoor fan motor speed to low when the local ambient temperature enables it.

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1.2 Operating in Heat Mode:

Turning the A/C On to Heat Mode will cause the following actions:

General description:

The A/C is design for operation in Heat Mode to maintain the room temperature between the Set

Point and Set Point - 1°C (Set Point minus one Celsius degree).

In order to do so, the A/C change the gas circulation direction, so the evaporator will be hot and

the condensing unit will be cool.

Reasons why the A/C stop working (except reaching desired Set Point - temperature brake):

∑ If the condensing unit is blocked with ICE, then the A/C will perform a De-Ice routine.

∑ When the unit does not get a satisfactory efficiency - low Heating capacity (based on an

insufficient temperature differential (TH-2)-(TH-1) due to lack of gas in the system.), it

stops the A/C operation and will indicate unit failure.

1.2.1 Indoor Fan Motor - Turning the A/C On in Heat Mode will set the Indoor fan on at the

following manner:

∑ The Fan will turn On to the selected speed after 10-20sec., or when the Indoor coil

temperature reaches the temperature of 45°C/113°F. The Indoor Fan Motor speed

can varies according to the operator desire.

∑ When the Indoor Fan Motor is set to operate at Auto Speed the Fan will operate

according to the following chart:

1.2.2

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Note: In Auto setting - the fan motor speed depends on the room temperature as

measured by the TH-1 thermistor or derived from the Beacon signal (as received from the

R/C). The Indoor Fan motor switch to lower speeds without any delay based on the TH-

1, but once set, can not be increased for the 2 min. delay time (This delay is cancelled

when the manual setting is used).

1.2.3 The A/C will perform a pressure release routine (PRR), where the control will activate

and deactivate the 4 Way Valve. The PRR takes up to 10 Sec.

The PRR is used to discharge the system pressure build during compressor run. Failure

to do so, may trip the compressor to over-load (protection) during the start-up trial

(only if the start-up happens less than 5 minutes after the last compressor run).

This routine is used only for the first entry to the Heat mode or upon power return

following a power brake (Quick restart trial in Heat Pump models). Switching between

modes require this routine each time the mode is re-entered.

Then the A/C turns the compressor on.

1.2.4 Compressor – The Condensing unit begin to operate after the PRR ended.

Note: The Condensing unit operates for at least 3min., even if the room temperature is

satisfactory. This cycle is for preventing short operation cycle of the A/C.

1.2.5 Outdoor Fan Motor operation – The Outdoor Fan Motor starts to operate in medium

speed after the PRR ended for a minimum time of about 2 min. Afterwards, the Outdoor

Fan Motor speed will vary according to the indoor coil temperature (by means of the

TH-2 temperature).

Note: 1. Since most TADIRAN A/C’s are 3 speed Outdoor Fan Motor– High, Medium &

Low, it is most important to make sure that the Fan Motor is wired correctly.

2. The Outdoor Fan Motor speed varies according to the indoor coil temperature

when the temperature rises the Fan will decrease its speed and vise-versa.

Each speed change is executed no less then 2 min. after the last change.

3. If there is no demand for heating, the unit will not start!

For e.g., if the room temperature is 20°C/68°F and the Set Point is 16°C/61°F.

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1.2.6 Temperature brake: When the Electronic Control senses that the room temperature is

satisfactory – reached the selected/desired Set Point temperature - via the TH-1 sensor or

the Beacon signal, using the Auto Sense sensor (located on the R/C), its stops the A/C

condensing unit for minimum time brake of 5min., but not more then 15min.

At the same time, the Indoor Fan, Outdoor Fan and the compressor turns Off but the

4way valve remain On. During the Temperature brake the Compressor indicator turns

Off after 5 min., and if there is no temperature demand, it begins to flash until the control

sense temperature reaches Set Point - 1°C/2°F (Set Point minus one Celsius degree or

minus two Fahrenheit degree), via TH-1 or Beacon signal (Auto-Sense sensor), or the

15min., max time brake is up.

Note : 1. If there was no temperature demand at the end of the maximum time brake the unit

will turn on for a period of at least 3min. (to ventilate the room air).

2. During temperature brake, any change of operation mode, via the R/C, will cause

the A/C to perform Pressure Release Routine and to return to work in the new

operation mode requested.

3. During the first 5min., of the temperature brake, changing of Set Point will effect

the A/C brake before the 5 min. time is up.

4. When the A/C is high wall type, the Electronic Control compensate the location of

return air sensor by adding 6°C/11°F to the measured temperature.

5. When turning the A/C Off in Heat mode, the Reverse Valve remains On for

additional 2 min. (this prevent the unit self pressure release noise).

1.2.7 Sleep Routine – The control enables the user to operate an automatic routine that

changes the desired temperature. This routine as been designed to enable the user to

decrease the Set Point when the body temperature decreases.

This routine works as described in the 'SLEEP ROUTINE' for Heat Mode.

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1.3 Operating in Dry Mode

Dry mode is basically a version of Cool Mode but with indoor fan motor working at low speed

only. The idea behind it is to reduce maximal humidity by compromising the efficiency of the

A/C. The system operate at same manner as in Cool mode.

Note: When there is temperature brake in the Dry mode, the indoor fan motor is stopped!

1.4 Operating in Auto Mode:

1.4.1 Setting the A/C, via the R/C, to operate in Auto Mode causes the A/C to select

automatically its operation mode. The control will decide its operation mode in

accordance with the following table (see also 'CONDITIONING ROUTINE'):

Operation

Condition

Cool Heat

Last operation Cool, Dry, Fan or TH-1>SP+1°C/2°F On Off

Last operation Heat or TH-1<SP-1°C/2°F Off On

1.4.2 Setting the A/C to Auto Mode via the 3-position slide switch, will create the same

function as it was set by the R/C, but with a default Set Point temperature of 22°C/72°F.

Indoor fan motor will work in Auto and all timer functions will be disabled.

1.5 Power Fail protection:

TADIRAN control is programmed to protect the A/C condenser against many types of power

failures. In those cases the A/C operation will be stopped, until the power will stabilize and then

the A/C will be turned On again to its last operation setting.

∑ “Short” Power Failure – When the line power fails for less then 20mSec., the Electronic

Control will ignore the power interference and will continue proper operation of the A/C.

∑ “Long” Power Failure – When the power fails for more then 20mSec., the A/C will return to

work 20 Sec. after the recovery of the power.

Page 33: TAC-404 Electronic Control Family Specifications

TAC-404

32

∑ Line Low Voltage Failure (Protection) – The control is programmed to stop all A/C

operation each time it senses Low line voltage (different values for Rotary compressors or

Reciprocating & Scroll compressors, as defined by DIP switch 2). The Electronic Control

will recover to its normal operation when it will sense a 20 Sec. of continuous normal line

voltage. If the power failure continue, the Electronic Control stops all A/C operation with

the indication of POWER & IMPEDANCE indicators flashing and the COMPRES indicator

lit.

∑ Start-Up Power Failure – During compressor start-up, the Electronic Control tests the line

power in order to prevent the power to fail under the compressor manufacturer

specifications.

When the line power falls under the compressor allowed limits, the Electronic Control will

stop the A/C operation for 20Sec., and will retry to start (restart) the unit again. If the A/C

fails to restart 5 times in sequence, the A/C will stop immediately.

Recovery from the Power failure is done by sending Off command to the unit and re-entry to

On (by mean of the R/C or the 3-position slide switch).

∑ Line Over Voltage Failure (Protection) – The control is programmed to stop all A/C

operation each time it senses High line voltage (different values for Rotary compressors or

Reciprocating compressors, as defined by DIP switch 2).

The Electronic Control stops all A/C operation with the indication of POWER indicator

flash and the COMPRES & IMPEDANCE indicators lit.

1.5.1 Special functions:

∑ Filter Clean Indicator - A FILTER clean indicator is placed on each display. The indicator

lights after 250 hours of A/C operation, to alert the user that the filter(s) require cleaning.

After cleaning the filter(s), in order to clear (set off) the FITER indicator, the user should set

the 3-position slide switch (on the display) to Off for 2-3 sec. (at least).

∑ Outdoor De-Ice – whenever the Electronic Control senses ice accumulation on the

condensing (outdoor) heat exchanger unit, it runs melting procedure.

Page 34: TAC-404 Electronic Control Family Specifications

TAC-404

33

∑ The procedure works as follow:

One. The indoor fan motor stops,

Two. The A/C stops all Heat Mode functions and switch, via PRR, to Cool mode

where the 4 way valve turns the gas cycle as in the Cool mode, so now the

hot condenser (outdoor) coil begin melting the ice. This process will continue

until the condenser coil temperature rise above 20_C/68°F or 10min. (at the

most) after the process begins.

Three. At the end of the process, the unit recovers to the Heat mode operation,

again via the PRR.

Four. The Defrost process is in cycles, when each cycle period depends on the

condensing (outdoor) unit coil temperature.

The detection process counts for time temperature development.

The detection process start when TH-3 temperature falls below +3°C/37°F.

Then, the Electronic Control start counting time.

If the temperature rise back to the +3°C/37°F, before the ice has been

detected, the De-Ice process is canceled.

∑ Low-Pressure – whenever the Electronic Control senses low Heating capacity of the A/C

(based on an insufficient temperature differential (TH-2)-(TH-1) due to lack of gas in the

system), it stops the A/C operation and will indicate unit failure.

∑ Over (High) Pressure – Whenever the control senses High Pressure (Over Pressure - OVP)

on the indoor unit (by means of TH-2 temperature), it stops the A/C with the POWER &

PRESSURE indicators flashing (this combination signal High Pressure).

Recovery from the OVP fault is done by sending Off to system and re-entry to On by mean

of TAC-490 R/C or 3-position slide switch. When the recovery done by the 3-position slide

switch, all flags, LEDs etc. are reset. When the recovery done by the R/C, it cancel the

POWER LED flash, but the PRESSURE fault LED remain lit.

Page 35: TAC-404 Electronic Control Family Specifications

TAC-404

34

2 The Electronic Control structure:

TADIRAN Electronic Control is based on two main parts:

Main unit named TAC-444 and Display Assy named TAC-460XX when the XX stands for the

type of A/C its fits to, for example: TAC-460GF means that the display fits to all GFL-S A/C

family.

The main unit is same unit for all type of A/C whether its ANL, TNL or GFL.

The display unit contains the operation logic that runs the A/C in all operation Mode and via all

operation procedures.

2.1 Communication:

2.1.1 The main unit TAC-444 and the Display Assy TAC-460. The control uses

communication between these two unit when the main unit supply the data coming up

from the A/C, the Display Assy process the data and send operation command to be

executed by the main TAC-444 unit.

2.1.2 Data transferred from the Main unit (TAC-444) to the Display Assy (TAC-460):

2.1.2.1 Temperature - the Main unit transfer the temperature measured by the thermistors

located at the Return-Air (TH-1), Indoor coil (TH-2) and Out door coil (TH-3).

2.1.2.2 Power – The Main unit measures the power line voltage and transmits it to the Display

Assy.

2.1.2.3 Operation feedback – the Main unit transmit operation feedback to the Display Assy,

assuring what are the units that are loaded.

2.1.3 Command transferred from the Display Assy (TAC-460) to the Main unit (TAC-444).

The Display Assy transfers command to the main unit such as:

Operate the A/C accordingly Set the compressor On or turn it Off, set the

Indoor fan motor speed to one of its operation speed or turn it Off, set the Outdoor fan

motor speed to one of its operation speed or turn it Off & 4 way valve set On or Off.

2.1.4 Communication failure: In case of communication failure the following action will take place:

- All A/C loads (fans, compressor & 4 way valve) will turn Off.

- The Power indicator will flash – no other indicator will light.

Page 36: TAC-404 Electronic Control Family Specifications

TAC-404

35

TAC-404 COOL MODE - Auto Mode Flow Chart

AUTO MODE

TH1 or Tb < SP+T7

TH1 or Tb < SP+T6

INDOOR FANROUTINE

Fig. 5E

CHANGE MODEROUTINE

Fig. 5D

HEAT MODE REQUESTFLAG = 1

ENTRY

N

Y

Y

N

N

Y

EXIT

TAD5080D.GFC

SSW7 T6 T7

0oC

-1oC

-3oC

-4oC

Install.

UPPER/BEACON

LOWER

SWITCH TOHEAT MODE

Fig. 1 TAC-404 - CONDITIONING ROUTINECOOL MODE

0

1

Page 37: TAC-404 Electronic Control Family Specifications

TAC-404

36

TAC-404 HEAT MODE - Auto Mode Flow Chart

AUTO MODE

D42(2M) DELAYTRIGGER

INDOOR FANLOW

SSW7= 1

TH1 or Tb < SP+T3

TH1 or Tb > (SP+T4)

D42(2M) RUNOUT

TH1 or Tb < SP+T4

D42(2M) RUNOUT

D42(2M) RUNOUT

INDOOR FANOFF

CHANGE MODEROUTINEFig. 6D

COOL MODEREQUESTFLAG = 1

N

Y

ENTRY

N

Y

N

N

Y

Y

N

N

Y

EXITTAD5098D.GFC

T3 T4 INSTALL.

0 +5oC +4oC UPPER

1 -2oC +2oC LOWER

SSW7

Y (LOWER)

N (UPPER)

Y

+0oC +3oC BEACON

Fig. 2 TAC-404 - CONDITIONING ROUTINE(HEAT TO COOL)- F.C.

N

Y

Page 38: TAC-404 Electronic Control Family Specifications

TAC-404

37

TAC-404 COOL MODE - Main Flow Chart

SSW7 T5 T6 T7 INSTALL.

0 -1oC 0oC -3oC UPPER/BEACON

1 -2oC -1oC -4oC LOWER

Software Switch

* COMPR. LED FLASH

500ms 500ms

TH1 or Tb <SP+T5

SYSTEM

D1(3M) & D2(3M)

DELAYTRIGGER

RECOVER ENERGY SET-UP

Fig. 5S

PRESSUREFAULT

OVP or LOP

FLAG

ICEFLAG ON

TH1 or

Tb<SP+T5

D3(15M)/30min** DELAY TRIGGER

COMPR. OFF

ROUTINEFig. 5F

* COMPR. LEDFLASH

D3(15M) DELAYR UNOUT

CONDITIONING

ROUTINEFig. 5L

COMPR. ONROUTINEFig. 5A

PRESS. FAULTROUTINE

Fig. 7

D4 (5M) DELAY TRIGGER

BOTH COMPR.

OFF

STANDBY

CHANGE

MODE

CHANGE MODE

PRESSURE

RELEASEFig. 5B

Y

ANC

Y

N

N

Y

RUN LOOP

REST LOOP

ENTRY

COOL MODE ENTRY PROCEDURES

CHANGEMODE

D23(2M) TRIGGER(Keeps O.F. entry

speed)RECOVER

OUTDOOR FAN Fig.5R

ICE FLAG OFF

D1(3M)RUNOUT N

D 21(10M) DELAY TRIGGER

MEMORIZE OUTDOOR FAN

SPEED

MEMORIZE ENERGY SETUP

QUICK RE-ENTRY PRESSURE RELEASE

Fig.5Q

5MIN.

ANR

Fig. 3 -TAC-404 - COOL MODE - MAIN F.C.

TH1 or Tb<SP+T5

TH1 or Tb>SP+T6

N

NY

Y

N

Y

N

**constant 30minute

15 min**

Run out

Y

Y

N

Y

Y

TAD5068E.GFC

N

Page 39: TAC-404 Electronic Control Family Specifications

TAC-404

38

TAC-404 HEAT MODE - Main Flow Chart

TAD5085D.GFC

TH1 or Tb <SP+T3

SYSTEM

D25(3M) & D26(10M)

DELAYTRIGGER

RECOVER ENERGY SET-UPFig. 6S

PRESSURE

FAULT

OVP or LOPor HOT FLAG

ICE

FLAG ON

TH1 or Tb >SP+T1

D31(15M)/30M* DELAY TRIGGER

COMPR. OFF

ROUTINEFig. 6F

COMPR. LEDFLASH

D 31(15M) DELAY

RUNOUT

TH1 or Tb<SP+T3

CONDITIONINGROUTINE

Fig. 6L

COMPR. ONROUTINE

Fig. 6A

PRESS. FAULT

R OUTINEFig. 7

D29(10S) DELAY TRIGGER

BOTH COMPR.OFF

STAND BY

CHANGE

MODE

CHANGE MODE

PRESSURE

RELEASEFig. 6B

y

ANC

ANR

Y

N

Y

N

N

N

RUN LOOP

REST LOOP

ENTRY

CHANGE

MODE

Y

D30(5M) DELAY TRIGGER

D27(10S) & D28(20S) DELAY TRIGGER

DE-ICEROUTINE

Fig. 8

Y

SSW7 T1 T3

0 +6oC +5oC

1 -1oC -2oC

Software Switch

Install.

UPPER

LOWER

D23(2M) TRIGGER

RECOVER OUTDOOR FAN

Fig. 6R

D25(3M)

RUNOUT

Y

N

MEMORIZE OUTDOOR FAN

SPEED

D21(10M) DELAY TRIGGER

QUICK RE-ENTRY PRESSURE RELEASE

Fig. 6Q

MEMORIZE ENERGY STATUS

Y

BEACON +1oC +0oC BEACON

Fig. 4- TAC-404 - HEAT MODE - MAIN F.C.

TH1 or Tb >SP+T1

15m*DELAY RUNOUT

N

Y

Y

N

N

Y

N

Y

*CONSTANT 30 MINUTE

N

Page 40: TAC-404 Electronic Control Family Specifications

TAC-404

39

TAC-404 DRY MODE - Main Flow Chart

SSW7 T5 T6 T7 INSTALL.

0 -1oC 0oC -3oC UPPER/BEACON

1 -2oC -1oC -4oC LOWER

Software Switch

TAD5105D.GFC

* COMPR. LED FLASH

500ms

500ms

TH1 or Tb<SP+T5

SYSTEM

D1(3M) & D2(3M)DELAY

TRIGGER

R ECOVER ENERGY SET-UPFig. 5S

PRESSUREFAULT

OVP or LOPFLAG

ICEFLAG ON

TH1 or Tb<SP+T5

D3(15M) DELAY TRIGGER

C OMPR. OFFROUTINEFig. 9E

* COMPR. LEDFLASH

D3(15M) DELAYR UNOUT

TH1 or Tb >SP+T6

COMPR. ONROUTINEFig. 9A

PRESS. FAULTROUTINE

Fig. 7

D4(5M) DELAY TRIGGER

BOTH COMPR.OFF

STANDBY

C HANGEMODE

PRESSURERELEASEFig. 9B

Y

ANL

Y

N

Y

N

Y

N

N

N

RUN LOOP

REST LOOP

ENTRY

CHANGEMODE

D23(2 M) TRIGGER

ANC

D1(3M)RUNOUT

ICE FLAG OFF

Y

D21(10M) DELAYTRIGGER

MEMORIZEOUTDOOR FAN

SPEED

MEMORIZEENERGY SETUP

QUICK RE-ENTRYPRESS. RELEASE

Fig. 5Q

R ECOVER OUTDOOR FAN

Fig. 5R

Y

Fig. 5 TAC-404 - DRY MODE - MAIN F.C.

N

Y

N

N

Y

Page 41: TAC-404 Electronic Control Family Specifications

TAC-404

40

TAC-404 FAN ONLY MODE - Main Flow Chart

INDOOR FANFig 5E

CHANGE MODEFig 5D

REV.VALVE

D24 (120S)ACTIVE

REV. VALVEOFF

CHANGE MODEOR OFF

ENTER

ONY

N

tad5230d.gfc

Fig. 6 - TAC-404 FAN ONLY MODE ROUTINE

OFF

Page 42: TAC-404 Electronic Control Family Specifications

TAC-404

41

SLEEP - COOL & DRY MODES

SLEEP STATE

SP=SP+SLEEP OFFSET*SP = NORMAL

ENTRY

EXIT

TAD5079D.GFC

(a)

(b)

Fig. 7 - TAC-404 - SLEEP ROUTINECOOL MODE & DRY MODE

Y

N

Page 43: TAC-404 Electronic Control Family Specifications

TAC-404

42

SLEEP - HEAT MODE

* SLEEP MODE

SP = SP+HEAT OFFSETSP = NORMAL

ENTRY

EXIT

* SLEEP MODE is automatically entered with the TIMER OFF function.

TAD5097D.GFC

(a)

(b)

N

Y

Fig. 8 - TAC-404 - SLEEP ROUTINE F.C.HEAT MODE

Page 44: TAC-404 Electronic Control Family Specifications

TAC-404

43

HEAT MODR - DE-ICE flow chart

* FLASH -

TAD5104D.GFC

MEMORIZE SETTINGS

D43(30S) & D44(40S)

DELAY TRIGGER

COMPR. OFFLED OFF

A/C ON LED* FLASH

OUTDOOR FANOFF

INDOOR FANOFF

REV. VALVEON

D43(30S)RUNOUT

D44(40S)RUNOUT

REV. VALVEOFF

D45(10M)TRIGGER SYSTEM

FULL COMP.START-UP ROUTINE

Fig. 6W

COMP. ON

REV. VALVE OFF

COMP. ON

OUTDOOR FANOFF

INDOOR FANOFF

A/C ON LED* FLASH

TH3 >T74(20oC)

D45(10M)RUNOUT

D43(30S) DELAYTRIGGER

COMPR.\S ONLED ON

REV. VALVEON

OUTDOOR FANHIGH

INDOOR FANOFF

A/C ON LEDFLASH

D43(30S)RUNOUT

ANL

N

Y

YN

GRADUAL PRESSURE RELEASE

"COOL" CYCLE

GRADUAL PRESS. RELEASE

1.2 SEC.

0.5

Fig. 9 TAC-400 - DE-ICE ROUTINE F.C.HEAT MODE

CHANGE MODEROUTINE

Fig.6D

CHANGE MODEROUTINEFIG. 6D

CHAGE MODEROUTINE

FIG.6D

Y

Y

N

N

N

EXIT

ANC

ENTRY

Page 45: TAC-404 Electronic Control Family Specifications

TAC-404

44

PRESSURE FAULT

A/C SYSTEMOFF

POWER LEDFLASH

PRESS. LED ON(PRESS. FAULT)

A/C LED OFF

SYSTEM STANDBY

A/C = AIR ConditionerEXIT

ENTRY

TAD5103D.GFC

FAULT

PRESS. LED* FLASH

(LOP)

(OVP)

* PRESSURE LED FLASH WAVEFORM

ON

OFF0.5 0.5 0.5 sec.

OFF

ON

HIGH PRESS.

LOW PRESS.

Fig. 10 TAC-404 - PRESSURE FAULT ROUTINE

Page 46: TAC-404 Electronic Control Family Specifications

TAC-404

45

FILTER CHECK

FILTER CNT

START FILTERCNT.

D46(250H)ELIPSED

RESET PROCEDURE

FILTER CHECKLED FLASH

FILTER CHECKLED OFF

ENTER(FROM INTERRUPT ROUTINE)

Y

N

Y

N N

Y

EXITTAD5112D.GFC

Fig. 11 TAC-404 - FILTER CHECK ROUTINE

Page 47: TAC-404 Electronic Control Family Specifications

TAC-404

46

TH-1 & TH-2 THERMISTORS TEST

THx * < -40oC

TMR**

ACTIVE

OFFCOMMAND

TH1 = FAIL

TMR > 1min

TMRRESET

TMRRESET

THERMISTORFAIL FLAG = 0

PRESS. IND. OFFIMPEDANCE

FLASH

PRESS. FLASHIMPEDANCE =

OFF

TMRTRIGGER

INDICATORS:POWER FLASHCOMPR. FLASH

SYSTEM HALTALL RELAYS OFF

THERMISTORFAIL FLAG = 1

ENTER

EXIT

tad5229D.gfc

THx >+85oC

YN

Y

N

N

N

N

Y

Y

Y

NOTES:* X = 1 ; 2.

** TMR -- LOCAL TIMER

Fig. 12 - TAC404 - TH1 & TH2 THERMISTORSTEST ROUTINE

N

Y

Page 48: TAC-404 Electronic Control Family Specifications

TAC-404

47

TH-1 & TH-2/3 Temperature to Resistance Conversion Table:

Temperature(∞C)

Temperature (∞F)

TemperatureTolerance

(∞C)

TemperatureTolerance

(∞F)

MinimumResistanc

e(KW)

MeanResistanc

e(KW)

MaximumResistanc

e(KW)

-20 -4.0 ±1.1 ±2.0 30.89 32.44 34.05-19 -2.2 ±1.1 ±2.0 29.46 30.93 32.45-18 -0.4 ±1.1 ±2.0 28.12 29.51 30.94-17 1.4 ±1.1 ±2.0 26.84 28.16 29.51-16 3.2 ±1.1 ±2.0 25.64 26.88 28.15-15 5.0 ±1.1 ±2.0 24.49 25.66 26.87-14 6.8 ±1.1 ±2.0 23.40 24.52 25.66-13 8.6 ±1.1 ±2.0 22.38 23.43 24.50-12 10.4 ±1.1 ±2.0 21.40 22.39 23.41-11 12.2 ±1.1 ±2.0 20.47 21.41 22.38-10 14.0 ±1.0 ±1.8 19.59 20.48 21.40-9 15.8 ±1.0 ±1.8 18.74 19.59 20.45-8 17.6 ±1.0 ±1.8 17.94 18.74 19.56-7 19.4 ±1.0 ±1.8 17.17 17.93 18.71-6 21.2 ±1.0 ±1.8 16.44 17.16 17.90-5 23.0 ±1.0 ±1.8 15.75 16.43 17.13-4 24.8 ±1.0 ±1.8 15.10 15.74 16.40-3 26.6 ±1.0 ±1.8 14.47 15.08 15.71-2 28.4 ±1.0 ±1.8 13.87 14.46 15.05-1 30.2 ±1.0 ±1.8 13.31 13.86 14.420 32.0 ±1.0 ±1.8 12.77 13.29 13.831 33.8 ±1.0 ±1.8 12.25 12.74 13.252 35.6 ±1.0 ±1.8 11.75 12.22 12.703 37.4 ±1.0 ±1.8 11.28 11.73 12.184 39.2 ±1.0 ±1.8 10.83 11.25 11.685 41.0 ±1.0 ±1.8 10.40 10.80 11.216 42.8 ±1.0 ±1.8 9.986 10.370 10.767 44.6 ±1.0 ±1.8 9.595 9.960 10.338 46.4 ±1.0 ±1.8 9.222 9.569 9.9219 48.2 ±1.0 ±1.8 8.866 9.196 9.530

10 50.0 ±1.0 ±1.8 8.526 8.840 9.15711 51.8 ±1.0 ±1.8 8.197 8.496 8.79712 53.6 ±1.0 ±1.8 7.883 8.167 8.45313 55.4 ±0.9 ±1.6 7.583 7.853 8.12514 57.2 ±0.9 ±1.6 7.296 7.553 7.81215 59.0 ±0.9 ±1.6 7.022 7.267 7.51316 60.8 ±0.9 ±1.6 6.761 6.993 7.22717 62.6 ±0.9 ±1.6 6.510 6.731 6.95418 64.4 ±0.9 ±1.6 6.271 6.481 6.69319 66.2 ±0.9 ±1.6 6.042 6.242 6.44420 68.0 ±0.9 ±1.6 5.822 6.013 6.20521 69.8 ±0.9 ±1.6 5.611 5.793 5.97522 71.6 ±0.9 ±1.6 5.408 5.581 5.75523 73.4 ±0.9 ±1.6 5.214 5.379 5.54424 75.2 ±0.9 ±1.6 5.028 5.185 5.34325 77.0 ±0.9 ±1.6 4.850 5.000 5.15026 78.8 ±0.9 ±1.6 4.675 4.821 4.96827 80.6 ±0.9 ±1.6 4.508 4.650 4.79328 82.4 ±0.9 ±1.6 4.347 4.486 4.62629 84.2 ±1.0 ±1.8 4.193 4.329 4.466

Resistance Tolerance ± 3% ; B Value Tolerance ± 1%

Page 49: TAC-404 Electronic Control Family Specifications

TAC-404

48

TH-1 & TH-2/3 Temperature to Resistance Conversion Table (Continued):

Temperature(∞C)

Temperature (∞F)

TemperatureTolerance

(∞C)

TemperatureTolerance

(∞F)

MinimumResistanc

e(KW)

MeanResistanc

e(KW)

MaximumResistanc

e(KW)

30 86.0 ±1.0 ±1.8 4.046 4.179 4.31231 87.8 ±1.0 ±1.8 3.904 4.033 4.16332 89.6 ±1.0 ±1.8 3.767 3.894 4.02033 91.4 ±1.0 ±1.8 3.637 3.760 3.88434 93.2 ±1.0 ±1.8 3.511 3.631 3.75235 95.0 ±1.0 ±1.8 3.391 3.508 3.62636 96.8 ±1.1 ±2.0 3.275 3.390 3.50537 98.6 ±1.1 ±2.0 3.164 3.276 3.38938 100.4 ±1.1 ±2.0 3.058 3.167 3.27739 102.2 ±1.1 ±2.0 2.956 3.062 3.16940 104.0 ±1.1 ±2.0 2.857 2.961 3.06641 105.8 ±1.1 ±2.0 2.762 2.864 2.96642 107.6 ±1.1 ±2.0 2.671 2.770 2.87043 109.4 ±1.2 ±2.2 2.583 2.679 2.77744 111.2 ±1.2 ±2.2 2.498 2.593 2.68845 113.0 ±1.2 ±2.2 2.417 2.509 2.60246 114.8 ±1.2 ±2.2 2.339 2.429 2.52047 116.6 ±1.2 ±2.2 2.264 2.352 2.44148 118.4 ±1.3 ±2.3 2.192 2.227 2.36449 120.2 ±1.3 ±2.3 2.122 2.206 2.29150 122.0 ±1.3 ±2.3 2.055 2.137 2.22051 123.8 ±1.3 ±2.3 1.990 2.070 2.15152 125.6 ±1.3 ±2.3 1.928 2.006 2.08553 127.4 ±1.3 ±2.3 1.867 1.943 2.02154 129.2 ±1.3 ±2.3 1.809 1.883 1.95955 131.0 ±1.4 ±2.5 1.753 1.826 1.90056 132.8 ±1.4 ±2.5 1.699 1.770 1.84257 134.6 ±1.4 ±2.5 1.647 1.717 1.78758 136.4 ±1.4 ±2.5 1.597 1.665 1.73459 138.2 ±1.4 ±2.5 1.549 1.615 1.68360 140.0 ±1.4 ±2.5 1.503 1.567 1.63361 141.8 ±1.5 ±2.7 1.458 1.521 1.58562 143.6 ±1.5 ±2.7 1.414 1.476 1.53963 145.4 ±1.5 ±2.7 1.372 1.432 1.49464 147.2 ±1.5 ±2.7 1.332 1.391 1.45165 149.0 ±1.5 ±2.7 1.293 1.350 1.40966 150.8 ±1.6 ±2.9 1.255 1.311 1.36967 152.6 ±1.6 ±2.9 1.219 1.274 1.33068 154.4 ±1.6 ±2.9 1.184 1.237 1.29269 156.2 ±1.6 ±2.9 1.150 1.202 1.25670 158.0 ±1.6 ±2.9 1.117 1.168 1.22171 159.8 ±1.6 ±2.9 1.085 1.135 1.18772 161.6 ±1.7 ±3.1 1.054 1.103 1.15473 163.4 ±1.7 ±3.1 1.025 1.073 1.12274 165.2 ±1.7 ±3.1 0.9958 1.043 1.09175 167.0 ±1.7 ±3.1 0.9680 1.014 1.06176 168.8 ±1.7 ±3.1 0.9411 0.9861 1.03277 170.6 ±1.8 ±3.2 0.9152 0.9592 1.00478 172.4 ±1.8 ±3.2 0.8900 0.9331 0.977479 174.2 ±1.8 ±3.2 0.8658 0.9079 0.9512

Resistance Tolerance ± 3% ; B Value Tolerance ± 1%

Page 50: TAC-404 Electronic Control Family Specifications

TAC-404

49

Routines Detailed Functional Description:

(This section designated for the detailed understanding of the software routines operation).

COOL MODE:

The COOL MODE consists of entry procedure the 'RUN Loop' and 'REST Loop'.

The entry procedure set (or verifies) that the compressor(s) is Off and enter the PRESSURE

RELEASE ROUTINE for 10 sec. approximately. The TAC-404 system has one compressor and

the TAC-400 (ANC models) two compressors: one small and one large.

(The ANC system may run one of the compressors or both, but the startup for two

compressors requires special procedure.)

During normal operation, the TH-1 (intake/return air) thermistor switches between the RUN and

REST loops depending on the incoming air (room) temperature.

The PRESSURE RELEASE ROUTINE is not used during these switching cycles (it is used only

upon entry to the COOL MODE for the first time).

RUN LOOP:

(The entry to the RUN Loop for the ANC is made via special routine that starts both

compressors sequentially.) After switched to run, the 5 and 10 minute delays are triggered.

The 5 minutes delay is used as the minimum compressor/s run period, the 10 minute delay is

used to skip the LOW PRESSURE ROUTINE test for the first 10 minutes of compressor run.

REST LOOP:

When the room temperature as measured by the TH-1 (or received by the Beacon signal) reach

the desired Set-Point temperature (and the corresponding offsets), the RUN Loop is exited and

the system switched to REST Loop (Thermostat Stop/Temperature Brake).

The REST Loop is entered after a 5 min. and 15 min. delays are triggered. The 5 min. delay is

used as the 'minimum compressor rest period', while the 15 min. delay is the 'maximum

compressor rest period'

First, the REST Loop setting the compressor(s), reverse valve, outdoor fan motor and the

compressor (COMPRESS) LED Off. In addition, it also checks for any request to quit the cool

mode or Timer OFF demand to stop the system.

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The 'INDOOR FAN ROUTINE' - sets the required indoor fan motor speed as per operator

manual setting or automatic speed control (according to the room temperature).

After the 5 minutes of the REST Loop, the compressor LED is set to flash to indicate that theREST Loop is controlled by the room temperature (TH-1 or Beacon signal and theircorresponding offsets).

If 15 minutes (the 'maximum compressor rest period') is reached, the system is switched to the

RUN Loop - this in spite the fact that the room temperature did not rise (above the desired Set

Point) to trigger the system to run. In addition, before the RUN Loop is entered, a

CONDITIONING ROUTINE is scanned. This routine is activated on Auto Mode where the

system may switch automatically between the Cool and Heat modes.

PRESSURE RELEASE ROUTINE (COOL MODE):

The 'PRESSURE RELEASE ROUTINE' is used to discharge the system pressure build during

compressor run. Failure to do so, may trip the compressor to over-load (protection) during the

start-up trial (only if the start-up happens less than 5 minutes after the last compressor run).

This routine is scanned only for the first entry to the Cool mode or upon power return following

a power brake (Quick restart trial in Heat Pump models). Switching between modes require this

routine each time the mode is re-entered.

This routine is not active during normal compressor RUN-REST cycles (Loops).

The routine is used also if during the 'minimum compressor rest period', there is a manual request

(by mean of R/C) to change the desired Set Point and/or operation mode (to Heat). Then, if

necessary, the re-entry will be via the 'PRESSURE RELEASE ROUTINE'.

The routine is divided into two parts where the Reverse Valve is set to On and Off.

During this routine:

∑ the compressor/s set/kept Off;

∑ the 'INDOOR FAN ROUTINE' scanned for IF (indoor fan motor) speed;

∑ the outdoor fan motor set/kept in High speed;

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∑ The indicators:

Æ POWER LED On;

Æ AIR CON LED On;

Æ FILTER LED On or Off (according to 'FILTER CHECK ROUTINE');

Æ COMPRESS LED Off;

Æ IMPEDANCE LED per Power Failure Routines;

Æ PRESSURE LED per 'PRESSURE FAULT ROUTINE' and, OVP or LOP Routine

Upon completion, this routine is exited entirely.

Important Note: due to all the above mentioned, in COOLING ONLY A/C models with

software version below V1.51 you must connect the Reverse Valve (solenoid) - yellow wire

(station number 3 on the indoor and outdoor terminal boards).

For COOLING ONLY A/C models (when TAC-460 DIP Switch no. 3 is set to On) with the

TAC-460 software version starting from V1.51, this routine is skipped and a 5 min. time delay

is used between restarts.

FULL COMPRESSOR START-UP ROUTINE (COOL MODE):

This routine controls sequential start-up for both compressors in TAC-400 (ANC) only.

First, the Small compressor is turned On, and after 2 sec. delay, the Large compressor is

started. During this time the indoor fan speed is controlled by the 'INDOOR FAN ROUTINE'

while the outdoor fan speed is controlled by the 'NIGHT STATE ROUTINE'.

Before exit, the Compressor LED (COMPRES) is switched to On (continuously) indicating that

both compressors are running.

CHANGE MODE ROUTINE (COOL MODE):

This routine checks if manual or Timer OFF function are set. This routine may branch the

system:

to Off or;

∑ to other than the current Cool mode;

The manual demand is entered by the R/C. When the operator change the operating mode, the

system leave the running mode and enter the new mode.

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If Timer functions are active, this routine monitor the Timer flag and if the flag is Set (i.e. Timer

OFF is demanded), the system is turned Off with all the last settings memorized including,

MODE, FAN, SET-POINT TEMPERATURE etc.

When no change is required, this routine is skipped.

If a new mode or system Off is required, all the current system delays of the Cool cycle are

cleared (as well as the Auto Energy settings in the ANC system).

INDOOR FAN ROUTINE (COOL MODE):

The routine controls the indoor fan motor speed to one of the three speeds: Low, High or Turbo.

The Low speed entry is automatically preceded with 0.5 second run at turbo speed.

The routine has two branches:

∑ Manual setting - the fan motor speed is set by the operator (by means of the TAC-490 R/C).

∑ Auto setting - the fan motor speed depends on the room temperature (with the correspondingoffsets) as measured by the TH-1 thermistor or derived from the Beacon signal (using thetemperature values as received from the R/C).The routine switch to lower speeds without any delay based on the TH-1 (and the offsets),but once set, can not be increased for the 2 min. delay time (This delay is cancelled when themanual setting is used).

1. If TH-1 is higher than the SP by (not more than) 1.5∞C, the speed is Low.

2. If TH-1 is higher than the SP by more than 1.5∞C to 3∞C, the speed is High.

3. If TH-1 is higher than the SP by 3∞C or more, the speed is Turbo.

(SP = Set Point = desired temperature.)

COMPRESSOR OFF ROUTINE (COOL MODE):

This routine sets and keeps the compressor(s) Off in the REST Loop (Thermostat Stop).For the first 5 min., the 'minimum compressor rest period', the following settings and routinesare scanned:

∑ Compressor(s) set and kept Off;

∑ Reverse Valve kept Off;

∑ Outdoor fan motor set and kept Off;

∑ 'CHANGE MODE ROUTINE' scanned for any request to quit the Cool mode or Timer Off

demand to stop the system;

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∑ 'INDOOR FAN ROUTINE' - to set the required fan motor speed as per operator manual

setting or automatic speed control (according to the room temperature), and;

∑ the compressor LED (COMPRES) is set to Off.

After the 5 minutes, control of the compressor LED is set to flash as controlled in the REST

Loop afterwards.

INDOOR ANTI-ICE ROUTINE (COOL MODE):

The 'ANTI-ICE ROUTINE' checks for ice accumulation on the evaporator (indoor) heat

exchanger and run melting procedure if necessary.

The ice detection is based on the TH-2 temperature. When TH-2 sense below -1°C/30°F (minus

one Celsius/thirty Fahrenheit) temperature, the De-Ice Process is initiated; triggering the 90 sec.

delay (maximum outdoor fan motor halt time) and turn Off the outdoor fan motor (the outdoor

fan motor state is memorized).

The halt of the outdoor fan motor cause the system to rise the evaporator temperature (and melt

the accumulated ice).

Next scan of this routine is when the outdoor fan is Off. Here the TH-2 temperature is checked

for TH-2 > +5°C/41°F condition. The outdoor fan motor continues to be halted as long as the

condition is not met or the halt time is less than the 90 sec.; otherwise, the outdoor fan motor is

recovered (set to On).

NIGHT STATE ROUTINE (COOL MODE):

The 'NIGHT STATE ROUTINE' switches the outdoor fan motor to its Low speed during lower

ambient temperatures as expected during nighttime.

The routine is skipped if the outdoor fan is Off (during De-Ice Process - see 'INDOOR ANTI-

ICE ROUTINE') or the TH-3 is disconnected. In the last case, the outdoor fan motor is set to

High speed unconditionally.

During normal operation, the outdoor fan motor is switched according to TH-3 temperature.

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Controlling Outdoor Fan Motor (COOL MODE):

TAC-404 supports 3 outdoor fan motor speeds.

∑ After air conditioner startup, the outdoor fan motor speed is always medium.

∑ Each speed change is executed no less then 2 minutes after the last change.

LOW PRESSURE (LOP) ROUTINE (COOL MODE):

This routine detects "Low Pressure" in the evaporator (indoor), based on an insufficient

temperature differential (TH-1)-(TH-2) due to lack of gas in the system.

The routine is skipped for the first 10 min. from the RUN Loop entry.

The differential threshold is depended on the number and size of compressors active during the

routine scan. The following limits shall turn the Low Pressure flag to '1' (the temperature scale is

in °C/°F degrees):

If both compressors running or TAC-404 system (TH-1)-(TH-2) < 6°C/11°F

If Large (2/3) compressor run (TAC-400 system only) (TH-1)-(TH-2) < 4°C/7°F

If Small (1/3) compressor run (TAC-400 system only) (TH-1)-(TH-2) < 2°C/4°F

This routine is used for Low cooling capacity detection (and protection).

If none of these conditions is met, the Pressure LED is set to Off.

The LOP flag is scanned in RUN Loop and if set for first time, the REST Loop is entered.

The LOP flag remains set.

Pressure Fault Conditions:

If after the REST Loop, re-entry of the RUN Loop and the 10 min. run, the LOP conditions

developed again, the Pressure Fault flag is set (in addition to the LOP flag). This condition shall

switch the system to Stop.

The Low Pressure Fault condition is indicated by:

∑ PRESSURE LED is set to On;

∑ POWER LED is flashing and;

∑ AIR CON LED is set to Off.

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Recovery from the Low Pressure fault is done by sending Off to system and re-entry to On (by

mean of TAC-490 R/C or 3-position slide switch). When the recovery is done by the R/C, it

cancels the POWER LED flash and the system shall run again, but the PRESSURE Fault LED

shall stay On (indicating that a Pressure fault occurred).

When the recovery done by the 3-position slide switch, it will reset all LED's (including

switching off PRESSURE LED).

OVER PRESSURE (OVP) ROUTINE (COOL MODE):

The 'OVER PRESSURE ROUTINE' checks for pressure rise by means of TH-3 temperature. If

Over Pressure conditions met, the OVP flag is set and the system is switched to Rest Loop.

If the Over Pressure condition repeats, Pressure fault flag is set and the system operation is

halted and PRESSURE LED (maintenance indicator) is set to On. The last indicates a Pressure

fault condition.

This routine is skipped when TH-3 is disconnected.

The High Pressure is detected when:

∑ (TH-3) > 65°C/149°F (for rotary compressor: TAC-460 DIP Switch no. 2 is On) or;

∑ (TH-3) > 75°C/167°F (for reciprocating and scroll compressors: TAC-460 DIP Switch no. 2

is On). Then;

For the first time the Over Pressure detected, the Pressure fault LED and the OVP timer are Off.

This results in triggering the OVP timer and setting the OVP flag = 1. The last one is checked in

the RUN Loop and switches the system to the REST Loop with the COMPRES LED Off (as in

Thermostat Stop - so the user will see it as a temperature brake);

After the system re-enter the RUN Loop, the OVP flag is reset and if the system do not develop

the Over Pressure again within 3 min. (of running), the OVP timer and the Pressure fault LED

are reset, thus, the initial conditions restored;

If the Over Pressure condition is developed again within 3 min. (from the previous/first OVP

detection (after the minimum rest completion), the Pressure fault flag is set. The last flag is

checked in the RUN Loop and switch the system to Halt via the 'PRESSURE FAULT

ROUTINE' where the Pressure fault LED is set to On;

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The Over Pressure Fault condition is indicated by:

∑ PRESSURE LED is flashing;

∑ POWER LED is flashing and;

∑ AIR CON LED is set to Off.

Recovery from the Over Pressure fault is done by sending Off to system and re-entry to On by

mean of TAC-490 R/C or 3-position slide switch. When the recovery done by the 3-position

slide switch, all flags, LEDs etc. are reset. When the recovery done by the R/C, it cancel the

POWER LED flash, but the PRESSURE fault LED remain lit (indicating that a Pressure fault

occurred).

Note: Switching to other mode of operation will reset all flags, LEDs and timers in the

'OVER PRESSURE ROUTINE'.

SLEEP ROUTINE (COOL MODE):

The 'SLEEP ROUTINE' is automatically initiated by the (R/C Sleep) TIMER STOP function. It

allow temperature Set Point to be offset with time. This results in longer compressor Off

intervals (and power saving).

CONDITIONING ROUTINE - GENERAL (AUTO HEAT/COOL MODE):

A mode in which the A/C switches automatically the HEAT and COOL (and vice versa)

operations. The selection is based on the previous status and room temperature variations.

This AUTO mode can be selected manually either by the R/C or the 3-position slide switch on

the TAC-460 Display Assy.

On the entry to the AUTO mode, the initial decision to run the HEAT or COOL shall be based

on the last, prior to the AUTO mode entry, operation mode;

If within the last hour, the last operation mode was COOL, DRY or FAN ONLY, the

Auto shall run COOL, or;

If within the last hour, the last operation mode was HEAT, the Auto shall run HEAT,

or;

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If no run last at last hour, prior to the Auto selection, the initial selection between the COOL

and HEAT run shall be made automatically as follows:

∑ If (TH-1) > (SP + 1°C/2°F) then set to COOL mode;

∑ If (TH-1) < (SP - 1°C/2°F) then set to HEAT mode;

∑ If (SP - 1°C/2°F) £ (TH-1) £ (SP + 1°C/2°F) then restore the last, COOL or HEAT, mode. If

the last mode was set to COOL, DRY or FAN ONLY, the system is switched to COOL mode.

If set from the R/C, all other present R/C parameters are executed in parallel (Temperature Set

Point, Fan Motor speed, Timer etc.)

If set by the 3-position slide switch, the initial conditions are activated as follow:

∑ FAN: Auto.

∑ TIMERs: Reset.

∑ S.P. Temperature: 22°C/72°F.

AUTO-ENERGY ROUTINE (COOL MODE):

This routine automatically adjust the Energy drived (only) in the TAC-400 (ANC) system, by

selecting which of the compressors or both to be run.

The selection depends on the current indoor fan motor speed and compressors that in run and

the evaporating temperature in Cool mode (or condensing temperature in Heat mode).

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HEAT MODE:

The HEAT MODE consists of entry procedure the 'RUN Loop' and 'REST Loop'.

The entry procedure set (or verifies) that the compressors are Off and enter the PRESSURE

RELEASE ROUTINE for 10 sec. approximately. The TAC-404 system has one compressor and

the TAC-400 (ANC models) two compressors: one small and one large.

(The ANC system may run one of the compressors or both, but the startup for two

compressors requires special procedure.)

During normal operation, the TH-1 (intake/return air) thermistor switches between the RUN and

REST loops depending on the incoming air (room) temperature.

The PRESSURE RELEASE ROUTINE is not used during these switching cycles (it is used only

upon entry to the HEAT MODE for the first time).

RUN LOOP:

(The entry to the RUN Loop for the ANC is made via special routine that starts both

compressors sequentially. After switched to run, the 5 and 10 minute as well as 10 and 20 sec.

delays are triggered.

The 5 minutes delay is used as the minimum compressor(s) run period, the 10 minute delay is

used to skip the LOW PRESSURE ROUTINE test for the first 10 minutes of compressor run.

The 10 and 20 sec. delays are used to delay the indoor fan start for the reciprocating or rotary

compressors respectively. This avoids blow of chill (cold) air before the evaporator (indoor) coil

temperature has been reached to 45°C/113°F (see also: 'INDOOR FAN ROUTINE').

REST LOOP:

When the room temperature as measured by the TH-1 (or received by the Beacon signal) reach

the Set-Point temperature (and the corresponding offsets), the RUN Loop is exited and the

system switched to REST Loop (Thermostat Stop/Temperature Brake).

The REST Loop is entered after 15 sec., 5 & 15 min. delays are triggered. The 15 sec. is used to

delay the indoor fan motor stop (so the heating capacity is still supplied until the indoor coil

temperature drops). The 5 min. delay is used as the 'minimum compressor rest period', while the

15 min. delay is the 'maximum compressor rest period'.

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First the REST Loop is setting the compressor(s), outdoor fan motor and the compressor

(COMPRES) LED Off. The Reverse Valve is kept On as well as the indoor fan motor (see:

'INDOOR FAN ROUTINE'). In addition, it also checks for any request to quit the Heat mode

or Timer OFF demand to stop the system. The 'INDOOR FAN ROUTINE' sets the required

indoor fan speed as per operator manual setting or automatic speed control (according to the

room temperature).

Then, after the 15 sec., the above functions continue with the indoor fan Off for the next 5 min.

(the 'minimum compressor rest period').

After the 5 minutes of the REST Loop, the compressor LED is set to flash to indicate that the

REST Loop is controlled by the room temperature (TH-1 or Beacon signal and their

corresponding offsets).

If 15 minutes (the 'maximum compressor rest period') is reached, the system is switched to the

RUN Loop - this in spite the fact that the room temperature did not fall rise (below the desired

Set Point) to trigger the system to run. In addition, before the RUN Loop is entered, a

CONDITIONING ROUTINE is scanned. This routine is activated on Auto Mode where the

system may switch automatically between the Cool and Heat modes.

PRESSURE RELEASE ROUTINE (HEAT MODE):

The 'PRESSURE RELEASE ROUTINE' is used to discharge the system pressure build during

compressor run. Failure to do so, may trip the compressor to over-load (protection) during the

start-up trial (only if the start-up happens less than 5 minutes after the last compressor run).

This routine is scanned only for the first entry to the Heat mode or upon power return following

a power brake (Quick restart trial in Heat Pump models). Switching between modes require this

routine each time the mode is re-entered.

This routine is not active during normal compressor RUN-REST cycles (Loops).

The routine is used also if during the 'minimum compressor rest period', there is a manual request

(by mean of R/C) to change the desired Set Point and/or operation mode (to Cool). Then, if

necessary, the re-entry will be via the 'PRESSURE RELEASE ROUTINE'.

The routine is divided into two parts where the Reverse Valve is set to Off and On.

During this routine:

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∑ the compressor/s set/kept Off;

∑ the indoor fan motor is Off;

∑ the outdoor fan motor set/kept in High speed;

∑ The indicators:

Æ POWER LED On;

Æ AIR CON LED On;

Æ FILTER LED On or Off (according to 'FILTER CHECK ROUTINE');

Æ COMPRES LED Off;

Æ IMPEDANCE LED per Power Failure Routines;

Æ PRESSURE LED per 'PRESSURE FAULT ROUTINE' and, OVP or LOP Routine

Upon completion of the 10 sec. approximately, this routine is exited entirely.

FULL COMPRESSOR START-UP ROUTINE (HEAT MODE):

This routine controls sequential start-up for both compressors in TAC-400 (ANC) only.

First, the Small compressor is turned On, and after 2 sec. delay, the Large compressor is

started. During this time the indoor fan motor speed is kept Off, while the outdoor fan speed is

set to High.

CHANGE MODE ROUTINE (HEAT MODE):

This routine checks if manual or Timer OFF function are set. This routine may branch thesystem:

∑ to Off or;

∑ to other than the current Heat mode;

The manual demand is entered by the R/C. When the operator change the operating mode, a flag

for Change Mode Request is turned On. During scan of this routine, this flag is reset and if

different than the running mode has been requested, the system leaves the running mode and

enter the new mode.

If Timer functions are active, this routine monitor the Timer flag and if the flag is Set (i.e. Timer

OFF is demanded), the system is turned Off with all the last settings memorized including,

MODE, FAN, SET-POINT TEMPERATURE etc.

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When no change is required, this routine is skipped.

If a new mode or system Off is required, all the current system delays of the Heat cycle are

cleared (as well as the Auto Energy settings in the ANC system).

INDOOR FAN ROUTINE (HEAT MODE):

The routine controls the indoor fan motor speed to one of the three speeds: Low, High or Turbo.

The Low speed entry is automatically preceded with 0.5 second run at turbo speed.

The routine starts with 10 sec. (for reciprocating or 20 sec for rotary type compressor) hold off

of the indoor fan motor. Unless the TH-2 temperature rises above 45°C/113°F, the indoor fan

motor shall be Off for that time.

If the 10 sec. (or 20 sec.) elapsed or the TH-2 > 45°C/113°F, whichever comes first, the indoor

fan motor shall be started and controlled by one of the two branches:

∑ Manual setting - the fan motor speed is set by the operator (by means of the TAC-490 R/C).

∑ Auto setting - the fan motor speed depends on the room temperature (with the correspondingoffsets) as measured by the TH-1 thermistor or derived from the Beacon signal (using thetemperature values as received from the R/C).

The routine switch to lower speeds without any delay based on the TH-1 (and the

corresponding offsets), but once set, can not be increased for the 2 min. delay time (This delay is

cancelled when the manual setting is used).

COMPRESSOR OFF ROUTINE (HEAT MODE):

This routine sets and keeps the compressor(s) Off in the REST Loop (Thermostat Stop).

For the first 15 sec., the indoor fan motor continues to run. Then, for the 5 min., the 'minimum

compressor rest period', the following settings and routines are scanned:

∑ compressor(s) set and kept Off;

∑ Reverse Valve kept On;

∑ outdoor fan motor set and kept Off;

∑ 'CHANGE MODE ROUTINE' scanned for any request to quit the Heat mode or Timer Off

demand to stop the system;

∑ Indoor fan motor is set and kept Off;

∑ the compressor LED (COMPRES) is set to Off.

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After the 5 minutes, control of the compressor LED is set to flash as controlled in the REST

Loop afterwards.

OUTDOOR ICE CHECK ROUTINE (HEAT MODE):

In Heat mode the TH-3 thermistor sense for ice accumulation on the outdoor (condenser) heat

exchanger and run defrost procedure if necessary. The detection process counts for time

temperature development.

The detection process starts when TH-3 temperature falls below +3°C/37°F. Then, the ICE

Timer start counting time.

If the temperature rises back to the +3°C/37°F, before the ice has been detected (as described

below), the ICE Timer is cleared and the process canceled.

Ice is detected if one of the conditions is met:

a. the (TH-3) < (-8°C/18°F) and 30 minute elapsed or;

b. the (TH-3) < (-4°C/21°F) and 60 minute elapsed or;

c. the (TH-3) < (-2°C/28°F) and 120 minute elapsed or;

Upon ice detection, the DE-ICE request flag is set and when scanned in the RUN Loop, the

system is entered to the ‘DE-ICEING ROUTINE’.

OUTDOOR FAN ROUTINE (HEAT MODE):

This routine is scanned automatically during Heat mode RUN Loop within the ‘COMPRESSOR

ON ROUTINE’.

The routine try to reduce a high pressure developed in indoor unit (due to deviation in

environmental conditions). If this control by ‘OUTDOOR FAN ROUTINE’ fail, the system is

further controlled by the ‘OVER PRESSURE ROUTINE’.

The routine operation:

∑ The routine checks for high pressure in the evaporator unit by means of the TH-2 thermistor

temperature. If high pressure condition met, i.e.: TH-2 > 55°C/131°F, the outdoor fan motor

is stopped resulting in pressure drop. The outdoor fan motor halt is limited to 11 minutes.

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∑ If the pressure drops (TH-2 £ 53°C/127°F), the system shall gradually recover by entering

the outdoor fan motor to Low speed for 10 minutes.

∑ If the high pressure do not drop sufficiently, despite the outdoor fan motor halt, the system

will be switched to REST Loop.

In addition, the outdoor fan motor High speed may be reduced to Low for TH-2 > 53°C/127°F

(when the system deliver enough heat).

If the Heat mode is exited, all delays are reset.

LOW PRESSURE (LOP) ROUTINE (HEAT MODE):

This routine detects "Low Pressure" in the evaporator (indoor), based on an insufficient

temperature differential (TH-2)-(TH-1) due to lack of gas in the system.

The routine is skipped for the first 10 min. from the RUN Loop entry.

The differential threshold is depended on the number and size of compressors active during the

routine scan. The following limits shall turn the Low Pressure flag to '1' (the temperature scale is

in °C/°F degrees):

If both compressors running or TAC-404 system (TH-1)-(TH-2) < 6°C/11°F

If Large (2/3) compressor run (TAC-400 system only) (TH-1)-(TH-2) < 4°C/7°F

If Small (1/3) compressor run (TAC-400 system only) (TH-1)-(TH-2) < 2°C/4°F

This routine is used for Low heating capacity detection (and protection).

If none of these conditions is met, the Pressure LED is set to Off.

The LOP flag is scanned in RUN Loop and if set for first time, the REST Loop is entered.

The LOP flag remains set.

Pressure Fault Conditions:

If after the REST Loop, re-entry of the RUN Loop and the 10 min. run the LOP conditions

developed again, the Pressure Fault flag is set (in addition to the LOP flag). This condition shall

switch the system to Stop.

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The Low Pressure Fault condition is indicated by:

∑ PRESSURE LED is set to On;

∑ POWER LED is flashing and;

∑ AIR CON LED is set to Off.

Recovery from the Low Pressure fault is done by sending Off to system and re-entry to On (by

mean of TAC-490 R/C or 3-position slide switch). When the recovery is done by the R/C, it

cancels the POWER LED flash and the system shall run again, but the PRESSURE Fault LED

shall stay On (indicating that a Pressure fault occurred).

When the recovery done by the 3-position slide switch, it will reset all LED's (including

switching off PRESSURE LED).

OVER PRESSURE (OVP) ROUTINE (HEAT MODE):

The 'OVER PRESSURE ROUTINE' checks for pressure rise by means of TH-2 temperature. If

Over Pressure conditions met, the OVP flag is set and the system is switched to Rest Loop.

If the Over Pressure condition repeats, Pressure fault flag is set and the system operation is

halted and PRESSURE LED (maintenance indicator) is set to On. The last indicates a Pressure

fault condition.

The high pressure is detected when: TH-2 > 75°C/167°F.

For the first time the Over Pressure detected, the Pressure fault LED and the OVP timer are Off.

This results in triggering the OVP timer and setting the OVP flag = 1. The last one is checked in

the RUN Loop and switches the system to the REST Loop with the COMPRES LED Off (as in

Thermostat Stop - so the user will see it as a temperature brake);

After the system re-enter the RUN Loop, the OVP flag is reset and if the system do not develop

the Over Pressure again within 3 min. (of running), the OVP timer and the Pressure fault LED

are reset, thus, the initial conditions restored;

If the Over Pressure condition is developed again within 3 min. (from the previous/first OVP

detection (after the minimum rest completion), the Pressure fault flag is set. The last flag is

checked in the RUN Loop and switch the system to Halt via the 'PRESSURE FAULT

ROUTINE' where the Pressure fault LED is set to On;

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The Over Pressure Fault condition is indicated by:

∑ PRESSURE LED is flashing;

∑ POWER LED is flashing and;

∑ AIR CON LED is set to Off.

Recovery from the Over Pressure fault is done by sending Off to system and re-entry to On by

mean of TAC-490 R/C or 3-position slide switch. When the recovery done by the 3-position

slide switch, all flags, LEDs etc. are reset. When the recovery done by the R/C, it cancel the

POWER LED flash, but the PRESSURE fault LED remain lit (indicating that a Pressure fault

occurred).

Note: Switching to other mode of operation will reset all flags, LEDs and timers in the

'OVER PRESSURE ROUTINE'.

SLEEP ROUTINE (HEAT MODE):

The 'SLEEP ROUTINE' is automatically initiated by the (R/C Sleep) TIMER STOP function. It

allow temperature Set Point to be offset with time. This results in longer compressor Off

intervals (and power saving).

CONDITIONING ROUTINE (Switching from the Heat to Cool Mode):

This routine applies when the Auto mode is run. See ‘CONDITIONING ROUTINE’ - General

for initial entry to Auto mode.

The routine checks if the current Heat mode should continue or the system to be switched to

Cool mode.

If the system completed its REST Loop for over 15 min. without demand for Heat run, the

‘CONDITIONING ROUTINE’ is entered. First the routine sets the indoor fan motor to Low

speed for 2 min.

If during this 2 minutes one of the conditions:

(TH-1) £ (SP + T4) for Upper Installation or;

(TH-1) < (SP + T3) for Lower Installation

is met, the system continue the Heat mode cycle. Otherwise, the routine continue the indoor fan

motor Low (speed) operation and scan the ‘CHANGE MODE ROUTINE’ for the 2 minutes.

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66

If the 2 min. run-out, and the above conditions were not met, the Cool mode request flag is set.

Cool mode request flag cause mode change to Cool mode and reset all functions of the Heat

mode.

The A/C operation is switched to the Cool mode via the ‘PRESSURE RELEASE ROUTINE’.

If for the lower installation, after the 2 min. period the temperature stay between:

(SP + T4) > TH-1 ≥ (SP + T3)

the routine stop the indoor fan motor and check for change mode request only.

T3 T4 Installation

+5∞C +4∞C Upper

-2∞C +2∞C Lower

0∞C +3∞C Beacon

ENERGY CHANGE ROUTINE (HEAT MODE):

The routine is activated by the Energy Change flag (in TAC-400 system only) either manual

(by R/C) or by the ‘AUTO ENERGY ROUTINE’.

The routine modify the size or sets both of the compressor(s) to run:

∑ If both compressors are running, the routine immediately switch to Off one of the unwanted

compressors;

∑ If one of the compressors are running, the routine branches to stop the compressor for 2 min.

(two minutes rest loop). Then, remaining system pressure is released.

Finally, the required compressor is switched On. If both compressors to be switched to On

(Full Energy), the ‘FULL COMPRESSOR START-UP ROUTINE’ is scanned.

Note: In Heat mode, during the 2 min. rest in the ‘ENERGY CHANGE ROUTINE’, the indoor

fan motor is stopped!

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67

AUTO-ENERGY ROUTINE (HEAT MODE):

This routine automatically adjust the Energy drived (only) in the TAC-400 (ANC) system, by

selecting which of the compressors or both to be run.

The selection depends on the current indoor fan motor speed and compressors that in run and

the condensing temperature in Heat mode (or evaporating temperature in Cool mode).

DE-ICE ROUTINE (HEAT MODE):

The De-Ice routine is operated in Heat mode only.

The routine is run to defrost ice accumulated on the condenser (outdoor) heat exchanger unit.

The detection is done by the ‘ICE-CHECK ROUTINE’. Upon detection of ice, the system is

forced temporarily to Cool cycle with the indoor fan motor Off.

Note: During this routine operation, the AIR CON indicator LED flash.

∑ The routine initiates with triggering the 30 and 40 sec. delay timers. During the first 30 sec.,

the compressor, the outdoor and indoor fan motors are kept Off.

The Reverse Valve remains On. This allow gradual pressure release;

∑ Next, the Reverse Valve is turned Off and for additional 10 sec. The compressor, the outdoor

fan motor, the indoor fan motor and the Reverse Valve are all kept Off. This period stabilize

the system before running into the de-icing process;

∑ After this additional 10 sec. (which is 40 sec. from the routine entry), the system enter the

de-icing process by running the compressor in cooling cycle while the indoor and outdoor fan

motors are stopped. This results in heating the condenser unit (relatively fast) and thus

melting the accumulated ice.

∑ The process terminates either when the TH-3 temperature rise above +20°C/68°F or, after

run-out of the 10 min. period - whichever comes first.

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DRY MODE ROUTINE:

The Dry mode operation is similar to the Cool mode with the some exceptions such as:

∑ The indoor fan motor speed is set to Low unconditionally.

∑ Dry mode ‘COMPRESSOR OFF ROUTINE’ (the indoor fan motor is set to Off

unconditionally).

FILTER CHECK ROUTINE:

This routine consists of 250-hour timer and an indication (FILTER) LED.

When the counter completes the 250 hours, the FILTER red LED (on the TAC-460 Display

Assy board) is set to lit. To turn the led Off and initialize the counter, the main 3-position slider

switch should be set to OFF for 2-3 sec. (at least) and then to REMOTE (RMOT).

The current accumulated time is saved in the systems EEPROM.

TH-1 & TH-2 Thermistors Check (Disconnection or Short Circuit):

Thermistors are checked for disconnection or short circuit during the first 3 minutes of each

compressor operation start and during every thermostat stop.

The malfunction (disconnection or short circuit) must appear continuously for at least 1 minute

in order to be identified by the TAC-404.

After the first 3 minutes of compressor operation, if TAC-404 finds any problems with the

TH-1 & TH-2 thermistors, the air conditioner continues to operate with the following default

values:

Mode / Thermistor TH-1 TH-2Cooling Mode 30∞C 10∞CHeating Mode 10∞C 40∞C

If TAC-404 finds a TH-1 & TH-2 thermistor failure during thermostat stop or during the first 3

minutes of compressor operation, it shuts down the air conditioner.

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69

Line Low Voltage Protection:

(Values in parenthesis refer to 115VAC types).

The system will inhibit all output relays when line voltage fall below the following limits forover 10 seconds. The detection tolerance should not exceed ±2V.

1. When the compressor run, if the line voltage fall below:

175V (98V±1V) RMS for Rotary Compressor (TAC-460 DIP Switch 2 is On) or;

180V (100V±1V) RMS for Reciprocating Compressor (TAC-460 DIP Switch 2 is Off) or;

Note: If the line voltage fall below 161V (82V) during the compressor run, the system

should be stopped immediately (without any delay).

2. When the compressor off, if the line voltage fall below:

182V (102V±1V) RMS for Rotary Compressor (TAC-460 DIP Switch 2 is On) or;

187V (103V±1V) RMS for Reciprocating Compressor (TAC-460 DIP Switch 2 is Off) or;

In both cases, the POWER indicator LED shall flash indicating the power failure conditions.

3. The system shall be restored to its last operation or command if the line voltage sustain formore than 1±0.1 minute above the minimum values stated in (b) above.

4. During compressor start-up the line voltage may fall for 4 sec. below:

150V (85V±1V) RMS for Rotary Compressor (TAC-460 DIP Switch 2 is On) or;

161V (89V±1V) RMS for Reciprocating Compressor (TAC-460 DIP Switch 2 is Off) or;

Note: If the line voltage fall below 147V (83V) for 1 sec. during the compressor start-up, the

system should be stopped immediately (without any delay).

5. If the voltage drop sustain for longer period, the compressor shall be stopped for 5 min.

then after, re-entry the start-up operation.

6. After two consecutive failures to restart, the restart delay shall be increased to 10 min. This

shall be indicated by flashing of the POWER LED on the display board. In addition, the

maintenance indicators COMPRESS & IMPEDANCE shall lit.

1. After five consecutive failures to restart, the system shall go OFF automatically.

Recovery from this Power Failure is done by sending Off command to system and re-entry

to On (by mean of TAC-490 R/C or 3-position slide switch).

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70

Line Over Voltage Protection:

(Values in parenthesis refer to 115VAC types).

This routine should run on interrupt basis. The routine shall inhibit all output relays when the

power line voltage rise above stated limits:

1. During compressor run, if the line voltage rise above:

262±4VRMS (134V±2V) for 10 sec.;

2. During compressor rest, if the line voltage rise above:

267±4VRMS (136V±2V) for 10 sec.;

In both cases, the POWER indicator LED shall flash indicating the power failure conditions.

3. The system shall recover to its last operation or command after the line voltage sustains

below 267VRMS (136V±2V) for 3 minutes.

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TAC-404 Electrical Characteristics

TAC-444 (Main):

Description Rated ValueAC Power 150VAC – 267VACFrequency 50Hz (or 60Hz)Internal Relays 12VDC ± 12%.Output 230VAC/50Hz (or 110VAC/60Hz)Voltage sensing accuracy ± 2%.Temperature sensingaccuracy

8-bit A/D conversion with 12.5 mV per 1∞C accuracy.

Step motor drive 4-pole + 2GRD 100mA each.Output power to display 8 - 19VDC ; 150mACommunication 20mA current loop via optocoupler, half duplex

TAC-460 (Display):

Description Rated ValuePower In 8 - 19VDC ; 150mA.Current consumption 400mA ± 10%.Microcontroller MC68HC05C9A Motorola.Current loop 20mA current loop via optocoupler.LEDs 7 ¥ 3mm 10mCd, colored.Memory 1K byte EEPROM with I2C communication.Power consumption Average: 700mW.IR receiver 38KHz, 910 - 960nm wavelength.IR receiving distance 7mIR receiving angle ± 15∞ from the center of the receiver.

TAC-490 (Remote Controller):

Description Rated ValuePower Supply 2 alkaline batteries, type AAA (2¥1.5VDC).Power Consumption atNormal Operation

18mW average.

Power Consumption,During Transmission

1.2W

mCU Epson on-board chip.

ROM 4K ¥ 12-bit.A/D (Analog to Digital) 6-bit converter.Real Time Clock Accuracy 1 min. per month.LEDs Two 5mm, 920 - 950nm wavelength.Temperature Sensor Accuracy of 1%, Updated every 30 sec.Memory Retention When replacing batteries, the R/C retain its memorized

setting for at least 30 sec. (usually up to 2 or 3 min.)

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72

TAC-404 Advantages

1. TAC-444 (Electronic Control power box) contains less wiring and fewer components.

2. TAC-444 is used with all TAC-404 air-conditioner family members (only the display -

TAC-460 changes). There is a different control for TAC-400 (ANC) models (TAC-440 for

indoor and TAC-420 for outdoor with communication between the indoor and outdoor

units).

3. TAC-444 uses new EEPROM memory technology for recovering from power failure

without requiring a backup battery.

4. The TAC-404 can replace the ATEC-220 (see: "Replacing ATEC-220 with TAC-404").

5. Adds third outdoor fan motor speed (medium), for better control and power savings.

6. I-FEEL function.

7. Increases air conditioner performance.

8. TAC-404 enables air conditioner operation in hostile EMI and RFI environments.

9. TAC-404 enables 3 different time setting periods (each one with its own start and stop

times).

10. TAC-404 provides a convenient sleep function timer.

11. New improved thermistors (TH-1, TH-2 and TH-3 sensors).

12. Improved (automatic) failure identification (according to the system, service and

maintenance indication lamps).

13. Wider temperature control range.

14. Unique electronic automatic TE-2000 test equipment for the field technician.

15. Ability to control at once up to 1024 air conditioners by a PC with friendly to use software.

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Replacing ATEC-220 with TAC-404

When replacing an ATEC-220 with TAC-404 Electronic Control, the following componentsmust be replaced/added always (as a complete system):

1. Electrical Box (including TAC-444 Electronic Control power box and its metal adapter).2. Install Indoor Fan Motor connector to the TAC-444 via a special adapting harness

(not needed in GFL-S models - same indoor motor as in GFL models).3. Display Assy (TAC-460) for the specific air conditioner model.4. Remote Controller (TAC-490).5. Communication Cable (between the Electronic Control and the Display Assy).6. Electrical Sticker TAC-404 for relevant model (see also note below).7. User manual for the specific TAC-404 air conditioner model.

Note: The lowest and the medium speed of the outdoor fan motor must be shorted in the evaporator Electrical Box (stations 4 and 5 on the TAC-444 Electronic Control power box).

Refer to Tables 1A & 1B on the following page for relevant TAC-404 catalog numbers.

1

3

4

5

7

10

BLACK

BROWN

RED

YELLOW

BLUE

WHITE

GREEN/YELLOW

OUTDOOR SENSOR CABLE (TH-3)

INDOOR UNIT OUTDOOR UNIT

ORANGE

PURPLE

HIGH SPEED

PHASE (R)

HEAT PUMP

MEDIUM SPEED

LOW SPEED

NEUTRAL

COMPRESSOR

PHASE (T)

PHASE (S)

For 3 Phase models, connect phase (S) and (T).

2

6

8

9

INDOOR-OUTDOOR ELECTRICAL CONNECTIONWHEN REPLACING ATEC-220 WITH TAC-404

1

2

3

4

5

6

7

8

9

10

HEATING ELEMENT

ORANGE

Always Connect the Electronic Control grounding to the evaporator coil, using screw, nut and toothed washer.

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Table 1A: TAC-404 Components 50Hz Models Cat. Nos.

Component TNL-S (TFE-S) TNL-S GFL-S ANL-S GNL-SElectronic Control 51303504800 51303504800 51303504800 51303504800 51303504800Display Assy. - Cool

- Heat5130350530051303504600

5130350536051303503760

5130350531051303503710 51303503720 51303503720

Remote Controller 51303504410 51303504410 51303504410 51303504410 51303504410Communication Cable 51303521500 51303521500 51303521500 51303520700 51303520700Metal Adapter 51304415000 51304414900 51304415100 51304415200 51304415200Metal Cover none none none 51304415500 51304415500Sweep Motor 51301300300 51301300300 51301300200 none noneIndoor Fan Motor 51301315000 See note 2A 51301312900 See note 5A See note 6AOutdoor Fan Motor See note 1A See note 3A See note 4A 51301314300 51301314300

Note 1A: TNL-S 9,11,15 51301315100; TDL-S 11,15 - 51301314300.

Note 2A: TNL-S 20,25,30 - 51301314900; TNL-S 35 - 51301314500.

Note 3A: TNL-S 20 - 51301315100; TNL-S 25,30,35 - 51301314300.

Note 4A: GFL-S 150 - 51301315100; GFL-S 200,250,275,300,400,500 - 51301314300;

DGL-S 150,400 - 51301314300.

Note 5A: ANL-S 35,50 - 51301315200; ANL-S 60 - 51301315300;

ANL-S 75,85,80,90 - 51301315400.

Note 6A: GNL-S 200,250 - 51301315600; GNL-S 300,400,500 - 51301315700

Table 1B: TAC-404 Components 60Hz Models Cat. Nos.

Component TNL-S (TFE-S) TNL-S GFL-SElectronic Control 115V

230V51303504820 51303504820

513035048005130350482051303504800

Display Assy. - Cool 115V230V

Heat 115V230V

51303505330-

51303503730-

51303505380513035053605130350378051303503760

51303505370513035053105130350377051303503710

Remote Controller C∞ F∞

5130350441051303505510

5130350441051303505510

5130350441051303505510

Communication Cable 51303521500 51303521500 51303521500Metal Adapter 51304415000 51304414900 51304415100Sweep Motor 51301300300 51301300300 51301300200Indoor Fan Motor 51301352800 See note 2B See note 3BOutdoor Fan Motor See note 1B 51301358300 See note 4B

Note 1B: TNL-S 1211,1215 - 51301352600; TDL-S 1211,1215 - 51301352900.

Note 2B: TNL-S 2025,2030 - 51301352700; TNL-S 2035 - 51301352500.

Note 3B: GFL-S 1515 - 51301352100; GFL-S 2020,2025,2027,2030,2040,2050 - 51301352200

Note 4B: GFL-S 1515 - 51301352600; GFL-S 2020,2025,2027,2030,2040,2050 &

DGL-S 2040 (2 units)- 51301358300; DGL-S 1515 - 51301352900.

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75

Indicator Lamps TroubleshootingLamps Status Indication Corrective Action

1 POWER flashes 10seconds after A/C startup(with or without othersignal lamps).

Communicationproblem.

∑ Check connection between indoor (TAC-440)and outdoor (TAC-420) units (for TAC-400,ANC).

∑ Check connection between TAC-444 and TAC-460 (for TAC-404).

2 POWER, COMPRES. andPRESSURE lamps flash.

TH-1 failure. ∑ Check TH-1 for correct resistance.∑ Check for proper connection between TH-1 and

TAC-444.∑ Replace TH-1 if necessary.

3 POWER, COMPRES. andIMPEDANCE lamps flash.

TH-2 failure. ∑ Check TH-2 for correct resistance.∑ Check for proper connection between TH-2 and

TAC-444.∑ Replace TH-2 if necessary.

4 POWER lamp flashes andPRESSURE is lit, AIR CONis Off.

Low Pressure. ∑ Check if the filters are clean.∑ Check TH-1 & TH-2 for correct resistance.∑ Check cooling system for normal operation.

5 POWER and PRESSURElamps flash, AIR CON isOff.

High Pressure. ∑ In Heat mode: Check if the evaporator isblocked (check if filters are clean).

∑ Check TH-2 (in Heating mode) or TH-3(in Cool mode) for correct resistance.

∑ Check cooling system for normal operation. 6 FILTER is lit Filter

cleaning.∑ Clean all filters.

7 POWER & IMPEDANCElamps flash, COMPRES. islit.

Low voltage. ∑ Check power supply voltage.∑ Check electrical connections.∑ Replace TAC-444.

8 POWER lamp flashes,IMPEDANCE &COMPRES. lamps lit. AIR CON lamp flashes after A/C startup.

Voltage failureat startup.

∑ Check power supply voltage.∑ Check electrical connections.∑ Replace TAC-444.

9 POWER lamp flashes,IMPEDANCE &COMPRES. are lit beforeA/C startup.

High voltage. ∑ Check power supply voltage.∑ Check electrical connections.∑ Replace TAC-444.

10 POWER lamp flashes,IMPEDANCE & COMPRESare lit. AIR CON is lit afterA/C startup.

High Voltageduringcompressoroperation.

∑ Check power supply voltage.∑ Check electrical connections.∑ Replace TAC-444.

11 POWER & AIR CON lampslit, COMPRES lamp isflash.

NormalOperation

∑ This is normal operation when the A/C entersthe thermostat stop, and the ‘minimal haltperiod’ (5 min.) is passed. This indication willcontinue until the first thermostat demand or the‘maximal halt period’ (15 min.) will elapse.

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General Troubleshooting Chart

Note: Check for broken wires and loose cable lugs first! Warning: Always unplug the A/C before performing cleaning or maintenance activities.

Symptom Probable Cause Corrective Action 1 A/C fails to start. 1. Power supply to unit not

connected (POWER LED Off).

2. Fuse Blown (POWER LED Off).

3. ON/SEND has not been pressed.

4. A/C do not receive transmitted commands.

5. Electric supply wall socket is defective.

6. AUTO-OFF-REMOTE switch is set to Off.

Check for proper connection of power plugs in wall socket. Reset automatic circuit breaker or replace line fuse. Press ON/SEND button on R/C, or use the AUTO 3-position slide switch

Point (when R/C is not available). Make sure that noting blocking the R/C transmission to the A/C display. Repair or replace wall socket. Slide the 3-position switch on the Display to REMOTE (RMOT) position.

2 Only indoor fan ventilator works although cooling or heating is desired.

1. The selected mode is on Fan Only, or on Cool when heating is desired.

2. Temperature is set to a value which is too high (in Cool mode).

3. Faulty outdoor fan motor or other fault that cause compressor overload protection to cutout.

Check if the R/C is on the desired mode. If not, select the correct mode (refer to your User Manual). Also note that each 15 min. (max), the compressor will be switch on for 3 min. (at least). Observe the temperature setting on the R/C. Also note that each 15 min. (max), the compressor will be switch on for 3 min. (at least). See step 3 and/or step 4.

3 Only indoor fan motor and compressor working. Outdoor fan motor stopped.

1. In Heat mode: Indoor fan motor blocked.

2. In Cool mode: system runs while evaporator Anti-Ice routine takes place.

Remove obstruction. Wait up to 90 seconds until Anti-Ice routine is completed.

4 In Cool mode: high pressure, or; In Heat mode: outdoor coil freeze.

1. Run capacitor of outdoor fan motor is burnt.

2. Winding of outdoor fan motor is shorted.

Replace outdoor fan motor run capacitor. Replace outdoor fan motor.

5 Only indoor fan motor and outdoor fan motor are working. No cooling and/or heating take place.

1. Overload safety device on compressor is cut out due to high temperature.

2. Compressor run capacitor is burnt.

3. Compressor winding shorted.

Switch Off power and try again after one hour. Replace compressor run capacitor. Replace compressor.

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General Troubleshooting Chart - Continued

Symptom Probable Cause Corrective Action

6 No air supply atindoor unit(compressoroperates).

1. Indoor fan motor is blockedor turns slowly.

2. Indoor fan motor capacitor isburnt.

3. Indoor fan motor winding isburnt.

4. In Heat mode: delayed startfor indoor fan motor.

5. Clogged air filters.

6. Check voltage. Repair wiring ifnecessary.

7. Check indoor fan wheel if tighton motor shaft. Tighten ifnecessary.

Replace indoor fan motorcapacitor.

Replace indoor fan motor.

Normal software delay (max. 20sec.)

Clean filters.7 Low Capacity. 1. Lack of refrigerant (will be

accompanied by whistlingnoise); causes ice formationon the evaporator coil (inCool mode).

2. Clogged air filters.

Unit must be charged (according tothe nameplate) after localizing thegas leak.

Clean filters.8 In Heat mode: only

compressor runs,outdoor and indoorfan motors arestopped.AIR CON indicatorflashes.

A/C operates in De-Icing cycle. Wait (max.) 10 min. until the A/Cresumes to normal operation.

9 Water accumulatesand overflows fromevaporator drain pan.

Drain pan pipe or hose isclogged or the spout of drainpan is clogged.

Disassemble plastic drain-pipe fromspout of evaporator drain pan.Flush with clean water.

10 Water dripping fromthe condenser base(in Heat mode).

Water drain outlet or the spoutis clogged.

Open condenser cover, clean outwater outlet, and clean the baseinside thoroughly.

11 R/C fail to active theprescribed functions.

1. The 3-position slide switchon the A/C display is inAUTO or OFF position.

2. Faulty R/C settings.

3. R/C low battery.

4. IR detector.

Change the slider position toREMOTE (RMOT).

1. If R/C symbols respond to thecommands correctly, check theA/C ID Code (Standard orAlternative).Refer to "Changing A/C IDCode" and to R/C DIP switch 3setting.

2. If Cool commands are OK, butHeat symbol is skipped on LCD,refer to R/C DIP switch 7 setting.

3. Replace R/C.

Replace R/C batteries.

Try shorter distance between R/Cand A/C. If no respond, replace IRdetector.

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78

General Troubleshooting Chart - Continued

Symptom Probable Cause Corrective Action

12 The A/C is interferedby other R/C or ourR/C interfering otherinstruments.

Common IR Code. Modify the R/C IR transmissioncode. Refer to "Changing A/C IDCode" and to R/C DIP switch 3setting at this manual.

13 In Cool mode: theunit (compressor)does not start.

1. Faulty TH-3 (outdoor) sensor.

2. Faulty TH-3 Extension Cable(between indoor andoutdoor).

Replace TH-3 sensor.

Replace TH-3 Extension Cable.

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79

LineFilter

Transformer

Relays

Relays

Comm. +Power

Controller Optic.Comm.

TAC-460

Main SoftwareTAC490

Step Motor

TH-1 TH-2 TH-3 Heater

RemoteController

Relays ControlTH's Read

T H's ReadLine Power

TestingPowerLine

Input Power

Indoor Fan Motor3 Speed

Outdoor Fan Motor3 Speed

CompressorReverse Valve

TAC-444 BLOCK DIAGRAM

TAC-444 Electronic Control

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80

1

3

4

5

7

10

1

2

3

4

5

6

7

8

9

BLACK

BROWN

RED

GRAY/ORANGE

YELLOW

BLUE

WHITE

HIGH SPEED

PHASE (R)

HEAT PUMP

MEDIUM SPEED

LOW SPEED

NEUTRAL

COMPRESSOR

GREEN/YELLOW

OUTDOOR SENSOR CABLE (TH-3)

N

~

INDOOR UNIT OUTDOOR UNIT

TAC-404 FIELD CONNECTION - 1 PHASE MODELS, 230V/50Hz

1

3

4

5

7

10

BLACK

BROWN

RED

GRAY/ORANGE

YELLOW

BLUE

WHITE

GREEN/YELLOW

OUTDOOR SENSOR CABLE (TH-3)

INDOOR UNIT OUTDOOR UNIT

ORANGE

PURPLE

HIGH SPEED

PHASE (R)

HEAT PUMP

MEDIUM SPEED

LOW SPEED

NEUTRAL

COMPRESSOR

N

~T

S

R~

~

PHASE (T)

PHASE (S)

R

2

6

8

9

TAC-404 FIELD CONNECTION - 3 PHASE MODELS, 380V/50Hz

1

2

3

4

5

6

7

8

9

10

10

230V1Ph

50Hz

TIME DELAYFUSE orCIRCUIT

BREAKERMAIN

SWITCH

380V3Ph

50Hz

TIME DELAYFUSE orCIRCUITBREAKER

MAINSWITCH

2

6

8

9

HEATINGELEMENT

ORANGE

HEATINGELEMENT

ORANGE

Power Wires - 2.5 mm2 (12 AWG)Control Wires - 0.75mm2 (18 AWG)

All wires - 1.5mm2

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81

1

3

4

5

7

10

BLACK

BROWN

RED

YELLOW

BLUE

WHITE

GREEN/YELLOW

OUTDOOR SENSOR CABLE (TH-3)

INDOOR UNIT OUTDOOR UNIT

HIGH SPEED

PHASE (R)

HEAT PUMP

LOW SPEED

NEUTRAL

COMPRESSOR

N

R~

2

6

8

9

TAC-404 FIELD CONNECTION - 1 PHASE MODELS, 230V/60Hz

1

2

3

4

5

6

7

8

9

10

230V1Ph60Hz

TIME DELAYFUSE or CIRCUIT

BREAKERMAIN

SWITCH

HEATINGELEMENT

ORANGE

Power Wires - 12 AWGControl Wires - 14 AWG)

TAC-404 FIELD CONNECTION - 1 PHASE MODELS, 115V/60Hz

1

3

4

5

7

10

BLACK

BROWN

RED

YELLOW

BLUE

WHITE

GREEN/YELLOW

OUTDOOR SENSOR CABLE (TH-3)

INDOOR UNIT OUTDOOR

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82

Table 2A: ATEC-220 Versus TAC-404 Air Conditioner 50Hz Model Names:

(OLD NAME)ATEC-220 *

Model Name

(NEW NAME)TAC-404 *

Model NameComments

TNL-S9H New model (also named TFE-S9H)TFE-11H TNL-S11H Also named TFE-S11HTFE-15H TNL-S15H Also named TFE-S15HDFE-11H TDL-S11H Also named DFE-S11HDFE-15H TDL-S15H Also named DFE-S15HTNL-20H TNL-S20HTNL-25H TNL-S25HTNL-30H TNL-S30H

TNL-S303H New ModelTNL-35H TNL-S35H

TNL-S353H New ModelGFL-150H GFL-S150HGFL-200H GFL-S200HGFL-2003H GFL-S2003HGFL-250H GFL-S250HGFL-2503H GFL-S2503HGFL-275H GFL-S275HGFL-2753H GFL-S2753HGFL-300H GFL-S300HGFL-3003H GFL-S3003HGFL-400H GFL-S400HGFL-4003H GFL-S4003HGFL-500H GFL-S500HGFL-5003H GFL-S5003HDGL-11/250H DGL-S11/250HDGL-150H DGL-S150HDGL-400H DGL-S400HDGL-4003H DGL-S4003HGNL-200H GNL-S200HGNL-250H GNL-S250HGNL-2503H GNL-S2503HGNL-300SH GNL-S300H

GNL-S3003H New ModelGNL-400SH GNL-S400HGNL-4003SH GNL-S4003HGNL-5003H GNL-S5003HDNL-400H DNL-S400HDNL-4003H DNL-S4003HANL-35H ANL-S35HANL-353H ANL-S353HANL-50H ANL-S50HANL-503H ANL-S503H

ANL-S60H New modelANL-603H ANL-S603HANL-753H ANL-S753HANL-853H ANL-S853HANL-803H ANL-S803HANL-903H ANL-S903HDNL-50H DNL-S50HDNL-503H DNL-S503HDNL-50/400H DNL-S50/400HDNL-503/4003H DNL-S503/4003H

For Cooling Only Models, the Suffix 'C' replaces ‘H’ For Electric Heater Models, the Suffix ‘HDE’ replaces ‘H’.

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Table 2B: ATEC-220 Versus TAC-404 Air Conditioner 60Hz Model Names:

(OLD NAME)ATEC-220 *

Model Name

(NEW NAME)TAC-404 *

Model NameComments

TFE-1211H TNL-S1211H Also named TFE-S1211HTFE-1215H TNL-S1215H Also named TFE-S1215HDFE-1211H TDL-S1211H Also named DFE-S1211HDFE-1215H TDL-S1215H Also named DFE-S1215HTNL-2025H TNL-S2025HTNL-2030H TNL-S2030HTNL-2035H TNL-S2035HGFL-1515H GFL-S1515HGFL-2020H GFL-S2020HGFL-2025H GFL-S2025HGFL-2027H GFL-S2027HGFL-2030H GFL-S2030HGFL-2040H GFL-S2040HGFL-2050H GFL-S2050HDGL-1515H DGL-S1515HDGL-2040H DGL-S2040H

For Cooling Only Models, the Suffix 'C' replaces ‘H’ For Electric Heater Models, the Suffix ‘HDE’ replaces ‘H’.

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Bill Of Material (BOM) - TAC-444 (Main)

No. Item Specification Package Qty. Manufacturer Reference 1. CAPACITOR 33PF RC0805 2 SAMSUNG/ PHILIPS C1,C2 2. CAPACITOR 100NF RC0805 8 SAMSUNG/ PHILIPS C3, C7, C8, C10, C12, C15,

C17, C18 3. CAPACITOR 10uF/16V 3x5mm 3 PHILIPS/SAMYOUND C4, C5, C6 4. CAPACITOR 47uF/16V 6,3x5mm 1 PHILIPS/SAMYOUND C13 5. CAPACITOR 1000uF/35V * 2 PHILIPS/SAMYOUND C14, C16 6. CAPACITOR 100uF/25V * 1 PHILIPS/SAMYOUND C9 7. RESISTOR 2.25KW RC0805 1 SAMSUNG/ PHILIPS R22 8. RESISTOR 10W 1/4W * 1 SAMSUNG/ PHILIPS R25 9. RESISTOR 22W RC0805 2 SAMSUNG/ PHILIPS R19, R20 10. RESISTOR 150W RC0805 1 SAMSUNG/ PHILIPS R15 11. RESISTOR 1MW RC0805 3 SAMSUNG/ PHILIPS R30, R31, R32 12. RESISTOR 3.3KW RC0805 1 SAMSUNG/ PHILIPS R16 13. RESISTOR 4.7KW RC0805 1 SAMSUNG/ PHILIPS R1 14. RESISTOR 1.0KW RC0805 1 SAMSUNG/ PHILIPS R3 15. RESISTOR 5.1KW 1% tol RC0805 3 SAMSUNG/ PHILIPS R6, R7,R8 16. RESISTOR 2.2KW RC0805 5 SAMSUNG/ PHILIPS R2, R4, R9, R10, R11 17. RESISTOR 100KW RC0805 2 SAMSUNG/ PHILIPS R17, R18 18. RESISTOR 249W RC0805 2 SAMSUNG/ PHILIPS R21, R29 19. RESISTOR 1.96KW RC0805 1 SAMSUNG/ PHILIPS R28 20. RESISTOR 68W RC0805 1 SAMSUNG/ PHILIPS R27 21. RESISTOR 330W RC0805 1 SAMSUNG/ PHILIPS R12 22. TRIMPOT 1K 3362P-1-502 * 1 BOURNS SVR1 23. DIODE 1N4148 SOT-23 1 TEMIC/RONH D1 24. DIODE 1N4004 DO-41 12 TEMIC/LITEON D2, D3, D4, D5, D6, D7, D8,

D9, D10, D11, D12, D15 25. TVS SA12CA 12V/500W 59-04 4 SEMTECH/ MOTOROLA TZ1, TZ2, TZ3, TZ4 26. TRANSISTOR KTC3875Y SOT-23 1 N.S./KEC Q1 27. VARISTOR 15G561K * 1 MARCON/PHILOS TNR1 28. IC MCU PIC16C73A-04/SO SOIC-28L 1 MICROCHIP U1 29. UNDERVOLTAGE SENSOR RESET PST 7043P TO-92 1 MITSUMI U2

RESET KIA 7043P KEC30. IC MC1416D SOIC-16 2 MOTOROLA U3, U8

KID65004AF KEC31. VOLTAGE REGULATOR LM78L05 ACZ TO-92 1 NATIONAL U5

MC7805C MOTOROLA

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Bill Of Material (BOM) - TAC-444 (Main) - Continued

No. Item Specification Package Qty. Manufacturer Reference32. VOLTAGE REFERENCE LM317T TO-220 3 NATIONAL U4, U7, U6

KA317 SAMSUNG 33. OPTOISOLATOR SFH6156-3 SO-4 2 SIEMENS ISO1, ISO2 34. CERAMIC

RESONATOR3.6864MHZ 1%TOL HC49/S 1 MURATA/CRYSTEK X1

35. RELAY JQ1AP-DC12V * 2 MATSUSHITA RL1, RL2 36. RELAY JW1FSN-DC12V * 6 MATSUSHITA RL3, RL4, RL5, RL6, RL7,

RL8 37. BRIDGE DIODE W06G, 1.5A * 1 DELTA/LITEON BD1 38. FERRITE Q5BRID 8x7x15H5

+3wire turns* 1 TDK FER1

2943666671 * FAIR-RITE2944666671 * FAIR-RITE

39. TRANSFORMER TO4293A,115/230V,12VAC, 60/50Hz,10VA,T75

EI-48 1 A.M.C. T2

40. CONNECTOR AR-623PT-4 RJ11 * 1 ARIN CON141. WAFER 39-28-1023 5566-02A * 4 MOLEX CON2, CON3, CON4, CON942. WAFER 22-04-1061 5045-06A * 1 MOLEX CON743. WAFER 39-28-1063 5566-06A * 2 MOLEX CON5, CON844. WAFER 39-28-1103 5566-10A * 1 MOLEX CON645. FEMALE PLUG 39-01-2060 5557 2 MOLEX47 POWER HARNESS WIRE AWG 18 Cat. No. 51307910700 148. TERMINAL BLOCK 6 POLE FEMALE Cat. No.51302052900 1 METALLUK49. CONTROL HARNESS WIRE AWG 18 Cat. No. 51307910800 150. HEAT SINK HEAT SINK * 2 DAE-CHUCK [for U4,U7]51. CASE TOP Cat. No. 51301275200 1 HAE-DONG52. CASE BOTTOM Cat. No. 51301275100 1 HAE-DONG

53. CONTROL BOX LABEL Sweep,TH3,2,1,HD,DP Cat. No. 51302510027 1 HYUND-DAE54. CONTROL LABEL Indoor, Outdoor, PWR Cat. No. 51302510028 1 HYUND-DAE55. TERM.INDICATION LABEL 1,3,4,5,7,10 Cat. No. 51302510030 1 HYUND-DAE56. STICKER SERIAL NO 157. STICKER QA 158. STICKER CPU VERSION 159. SCREW BTS-2 M3x10 3 BU-CHUN60. SCREW 3.5x16 3 BU-CHUN61. PCB TAC-444 1 SEIIL/HITECH KYODEN

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PCB Placement - TAC-444 (Main)

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Bill Of Material (BOM) - TAC-440 (Indoor TAC-400)

No. Item Specification Package Qty. Manufacturer Reference1. IC MCU PIC16C71-04/SO SOIC-18 1 MICROCHIP U12. IC ULN2004D SO-16J 1 SGS-THOMSON U3

IC MC1416D MOTOROLA3. IC MC74HC175D SOIC-16 2 MOTOROLA U5,U6

IC 74HC175D SO-16 PHILIPSIC HD 74HC175D SO-16 HITACHI

4. IC LM4040 CIM-5 SOT-23 1 N.S. REF15. IC OPTOISOLATOR SFH

6156-3SO-4 2 SIEMENS ISO1,ISO2

6. IC PST 7043 MMP-3P 1 MITSUMI U27. IC TC54VN4302EZB713 SOT-23 TELCOM8. IC KA78LO5 TO-92 1 SAMSUNG U4

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Bill Of Material (BOM) - TAC-440 (Indoor TAC-400) - Continued

No. Item Specification Package Qty. Manufacturer Reference21. CAPACITOR EL SRE 10/25 5X5 T 2.5 2 SAMYOUNG C4,C522. CAPACITOR EL SRE 47/16V 6,6X5 T 2.5 1 SAMYOUNG C 1023. CAPACITOR EL SRA100/16V 6,6X7 T 2.5 1 SAMYOUNG C 1424. CAPACITOR 10nFx2/250V AC * 1 PHILIPS CX125. CAPACITOR SCE 3G 332K 12BS ; 3,3nF * 2 SAMHWA CY1,CY226. RESISTOR 100C ; 10 RC0805 4 SAMSUNG R20,R21,R23,R2427. RESISTOR 220C ; 22 RC0805 2 SAMSUNG R10,R1128. RESISTOR 151C ; 150 RC0805 1 SAMSUNG R1529. RESISTOR 391C ; 390 RC0805 1 SAMSUNG R1430. RESISTOR 681C ; 680 RC0805 1 SAMSUNG R1931. RESISTOR 332C ; 3.3K RC0805 1 SAMSUNG R1632. RESISTOR 472C ; 4.7K RC0805 4 SAMSUNG R1,R27,R28,R3133. RESISTOR 222C ; 2.2K RC0805 2 SAMSUNG R5,R634. RESISTOR 104C ; 100K RC0805 2 SAMSUNG R7,R835. RESISTOR 680C ; 68 RC0805 1 SAMSUNG R1736. RESISTOR 5101 ; 5,1K RC0805 2 SAMSUNG R3,R437. RESISTOR 1961 ; 1,96K RC0805 1 SAMSUNG R3038. RESISTOR 471C ; 470 RC0805 1 SAMSUNG R3239. RESISTOR 2490 ; 240 RC0805 1 SAMSUNG R2940. RESISTOR MF 10 1/4W * 1 CHOYANG R2541. RELAY JW1FSN-DC12V * 4 MATSUCHITA RL1,RL2,RL3,RL442. RESONATOR CSA 4.00MG * 1 MURATA Y143. FUSE 6.3A, 20X5 50T 1 SAMJU F144. FUSE HOLDER FC51B * 2 SAMJU45. VARISTOR TNR 15G 471K * 1 MARCON TNR1

VARISTOR INR 14D471K * ILJINVARISTOR CNR 14D 471K * PHILOS

46. CONNECTOR AR-623PT-4 / 95003-2641 * 1 ARIN CON147. CONNECTOR 5566-02A(210) ; 39-28-1023 * 3 MOLEX CON2,CON3,CON448. CONNECTOR 5566-04A(210) ; 39-28-1043 * 1 MOLEX CON749. CONNECTOR 5566-06A(210) ; 39-28-1063 * 1 MOLEX CON550. CONNECTOR 5566-10A(210) ; 39-28-1103 * 1 MOLEX CON651. CONNECTOR 5045 ; 22-04-1031 * 1 MOLEX CON952. CONNECTOR 5045-06A ; 22-04-1061 * 1 MOLEX CON853. FILTER UU-1116(39MH) * 1 LEAP L154. FILTER LB-3140-LF(39MH) * 1 LINKCOM FB1

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Bill Of Material (BOM) - TAC-440 (Indoor TAC-400) - Continued

No. Item Specification Package Qty. Manufacturer Reference55. TRANSMORMER E142 129F/7../.12 2X12V-

5.0VA (44237)* 1 EICHHOFF T1

56. TVS SA12CARL 12V/500W 59-04 4 MOTOROLA TZ1,TZ2,TZ3,TZ457. SENSOR TAC-1000C-502AT(TH1) * 1 DONGKWANG58. SENSOR TAC-1000C-502AT(TH2) * 1 DONGKWANG59. CASE STEEL UPPER(TAC-420) 1 HAESUNG60. CASE STEEL COVER(TAC-420) 1 HAESUNG61. CASE FUSE CLIP(TAC-440) 1 HAESUNG62. BOLT B.S HEXA 5/30X1” 1 BOWON

BOLT PST-2 M3X6 NO CUTTING 1 BOOCHON63. BOLT PST-2 M3X8 NO CUTTING BOOCHON64. NUT B.S 5/32X8X3.2T 1 BOWON65. WASHER TOOTH-LOCK 5/32 1 BOWON66. PCB TAC-420-A 1 SEIL

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PCB Placement - TAC-440

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Bill Of Material (BOM) - TAC-420 (Outdoor TAC-400)

No. Item Specification Package Qty. Manufacturer Reference1. IC MCU PIC16C71-041/SO SOIC-18 1 MICROCHIP U12. IC KA317 TO-220 1 SAMSUNG U5

IC LM317T TO-220 N.S.3. IC KA78L05 TO-92 1 SAMSUNG U4

IC LM78L05 ACZ TO-92 N.S.IC NJM78L05 TO-92 JRCIC KIA78L05 TO-92L KEC,N.S.

4. IC PST 7043 MMP-3P 1 MITSUMI U2IC KIA7043P TO-92 KEC,N.S.IC TC54VN4302EZB713 TO-92 TELCOM

5. IC ULN2004D(SMD) SO-16J 1 SGS-THOMSON U3IC MC1416D(SMD) 648-05 MOTOROLA

6. IC LM4040 ,CIM-5 SOT-23 1 N.S. REF17. IC OPTOISOLATOR SFH

6156-3SO-4 2 SIEMANS ISO1,ISO2

8. TRANSISTOR KTC3875 SOT-23 1 KEC,N.S. Q1TRANSISTOR CHIP C8753SGR SOT-23 KEC,N.S.TRANSISTOR CHIP C3875BL SOT-23 KEC,N.S.

9. DIODE POWER 1N4004 DO-41 6 DC COMPONENT D1,D2,D3,D4,D5,D7DIODE POWER 1N4004 DO-41 DELTA

10. DIODE SWITCH 1N4148 SOT-23 1 TELEFUNKER D611. BRIDGE DIODE W06M RB-15 1 DELTA BD1

BRIDGE DIODE W06M RB-15 DC COMPONENTBRIDGE DIODE W06G LITEON

12. CAPACITOR SCE 2G 332K 12BS 3.3nF BS 2 SAMHWA CY1,CY213. CAPACITOR EL SMS 1000/35 * 1 SAMYOUNG C614. CAPACITOR EL SMS 10/25 * 2 SAMYOUNG C4,C1015. CAPACITOR EL SMS 47/16V * 1 SAMYOUNG C916. CAPACITOR 10nFx2/250V AC * 1 PHILIPS CX117. CAPACITOR CL 21B 101K 100pF RC0805 2 SAMSUNG C1,C218. CAPACITOR CL 21B 104K 100nF RC0805 5 SAMSUNG C3,C5,C7,C8,C1119. RESISTOR 151C 150 RC0805 1 SAMSUNG R420. RESISTOR 681C 680 RC0805 1 SAMSUNG R821. RESISTOR 222C 2.2K RC0805 4 SAMSUNG R10,R11,R12,R1422. RESISTOR 102C 1K RC0805 1 SAMSUNG R1323. RESISTOR 332C 3.3K RC0805 1 SAMSUNG R5

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Bill Of Material (BOM) - TAC-420 (Outdoor TAC-400) - Continued

No. Item Specification Package Qty. Manufacturer Reference24. RESISTOR 391C 390 RC0805 1 SAMSUNG R325. RESISTOR 472C 4.7K RC0805 1 SAMSUNG R126. RESISTOR 220C 22 RC0805 2 SAMSUNG R6,R727. RESISTOR 5101 5.1K RC0805 2 SAMSUNG R2,R928. RESISTOR 1961 1.96K RC0805 1 SAMSUNG R1829. RESISTOR 2490 240 RC0805 1 SAMSUNG R1730. RELAY JW1FSN-DC12V * 3 MATSUCHITA RL1,RL2,RL331. RELAY JQ1AP-DC12V * 3 MATSUCHITA RL4,RL5,RL632. RESONATOR CSA 4.00MG * 1 MURATA Y133. FUSE 6.3A, 20X5 50T 1 SAMJU F134. FUSE HOLDER FC51B * 2 SAMJU35. VARISTOR TNR 15G 471K * 1 MARCON TNR1

VARISTOR INR 14D471K * ILJINVARISTOR CNR 14D 471K * PHILOS

36. TERMINAL GP881206, FASTON 6.3 TAB#250 2 KET FST1,FST237. TRIM POT RESISTOR SEMI 3323P-1-

502/ T93YA,5K* 1 BOURNS SVR1

38. CONNECTOR 5566-02A(210) 39-28-1023 * 3 MOLEX CON1,CON2,CON739. CONNECTOR 5566-04A(210) 39-28-1043 * 2 MOLEX CON4,CON840. CONNECTOR 5566-06A(210) 39-28-1063 * 1 MOLEX CON541. CONNECTOR 5566-10A(210) 39-28-1103 * 1 MOLEX CON642. FILTER UU-1116(39MH) * 1 LEAP FL1

FILTER LB-3140-LF(39MH) * 1 LINKCOM43. FILTER BEAD BFD 3565 R2F 3.5X6.5 1 SAMHWA FB144. TRANSMORMER E130-Y9F/7../12 2X12V-

2.5VA* 1 EICHHOFF T1

45. TVS SA12CARL 12V/500W 59-04 1 MOTOROLA TZ146. SENSOR TAC-1000C-502AT(TH1) * 1 DONGKWANG47. SENSOR TAC-1000C-502AT(TH2) 1 DONGKWANG48. SUPPORT DABS 6R 5 DONGA49. CABLE GROMMET EDGING

GEE36F-C1 PANDUIT

50. HARNESS TAC-350 251. CASE STEEL UPPER(TAC-420) 1 DAESUNG52. CASE STEEL COVER(TAC-420) 1 DAESUNG53. TAPE SHOCK ABSORBER 154. PCB TAC-420-A 1 SEIL

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PCB Placement - TAC-420

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Bill Of Material (BOM) - TAC-460TF (TNL-S9-15)

No. Item Specification Package Qty. Manufacturer Reference 1. IC MCU MC68HC705C9AFN

[MC68HC705C9FN]PLCC-44 1 MOTOROLA U1

2. IC EEPROM 24LCO8B/SN2.5V

8PIN-SOIC 1 MICROCHIP U3

3. IC OPTOISOLATORSFH6156-3

SO4 2 SIEMENS ISO1,ISO2

4. IC IC RESET PST 7043MT MMP-3P 1 MITSUMI U25. IC LM7805CT TO-220(T) 1 N.S. U4

KA7805 SAMSUNG6. TRANSISTOR KTC3875Y (ALY) SOT-23 2 K.E.C. Q1,Q2

TRANSISTOR C3875SGR (ALG) SOT-23 N.S.TRANSISTOR C3875BL (ALL) SOT-23 N.S.

7. CAPACITOR CL 21B 300JBNC,30PF RC0805 2 SAMSUNG/PHILIPS C1,C28 CAPACITOR CL 21B 102KBNC,1NF RC0805 5 SAMSUNG/PHILIPS C6,C7,C8,C9,C109. CAPACITOR CL 21B 104KBNC,100NF RC0805 2 SAMSUNG/PHILIPS C3,C4

10. CAPACITOR EL SRJ 100/16 6.3X7 T 2.5 1 PHILIPS/SAMYOUNG C511. RESISTOR 475C 4M7 RC 0805 J 1 SAMSUNG/PHILIPS R112. RESISTOR 472C 4K7 RC 0805 J 10 SAMSUNG/PHILIPS R2,3,20,21,23,24,26,27,28,2913. RESISTOR 152C 1K5 RC 0805 J 3 SAMSUNG/PHILIPS R9,10,1114. RESISTOR 102C 1K RC 0805 J 1 SAMSUNG/PHILIPS R1215. RESISTOR 332C 3K3 RC 0805 J 2 SAMSUNG/PHILIPS R13,R1916. RESISTOR 220C 22R RC 0805 J 2 SAMSUNG/PHILIPS R14,R1517. RESISTOR 151C 150R RC 0805 J 1 SAMSUNG/PHILIPS R1818. RESISTOR 331C 330R RC 0805 J 1 SAMSUNG/PHILIPS R1619. RESISTOR 100C 10R RC 0805 J 1 SAMSUNG/PHILIPS R1720. RESISTOR 20K RC 0805 J 1 SAMSUNG/PHILIPS R3021 RESISTOR 22K RC 0805 J 1 SAMSUNG/PHILIPS R3122. RESONATOR CSAC4.00MGC SMT * 1 MURATA Y123. TVS SA12CARL 12/500W * 1 SEMTECH/MOTOROLA TZ124. BUZZER BM-15A * 1 BUJEON BZ1

D17-40BCP * D&B25 LED SLR-34VR [RED] 3mm 2 ROHM/LITEON D5,D7

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Bill Of Material (BOM) - TAC-460TF (TNL-S9-15) - Continued:

No. Item Specification Package Qty. Manufacturer Reference26. LED SLR-34MG[GREEN] 3mm 1 ROHM/LITEON D627. SWITCH SLIDE JSS 2301 S060 * 1 JEIL/AUGAT SW128. DIP SWITCH EPG, 4 POLE DIP8 &* 1 EGE S1

DPL-04 , 4 POLE * APEMDA-04 , 4 POLE * APEMPIANO KSP-04H * KOREA OTAX

29. CONNECTOR AR-623PL-4 /95001-2641 * 1 ARIN/MOLEX CON130. CONNECTOR header S 7B-PH-K (7pin) * 1 JST CON231. housing PHR-7 * 1 JST32. contact SPH-002T-P0.5S * 7 JST33. RIVET SNAP DASR335 1 DONG-A/BUCHUN34. HARNESS IR Connector Wire, 24AWG

U.L.Style1015 7x85mm1 HARNESS

35. L.E.D. HOLDER 12mm 3 D5,D6,D736. STICKER SERIAL NO. 137. STICKER CPU VERSION 138. STICKER QA 139. PCB TAC-460TF 1 SEIL/HITECH-KYODEN

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Bill Of Material (BOM) - TAC-460TF IR Detector (TNL-S9-15)

No. Item Specification Package Qty. Manufacturer Reference1. RESISTOR 472C 4K7 RC 0805 J 1 SAMSUNG/PHILIPS R42. RESISTOR 152C 1K5 RC 0805 J 4 SAMSUNG/PHILIPS R5,R6,R7,R83. LED SLR-34VR [RED] 3mm 2 ROHM/LITEON D1 ,D44. LED SLR-34MG [GREEN] 3mm 1 ROHM/LITEON D25. LED SLR-34YU [YELLOW] 3mm 1 ROHM/LITEON D36. MODULE IR DERECTOR TSOP-1738 * 1 TEMIC IR17. CONNECTOR housing 7P-SCN * 1 JST CON38. contact SCN-001T-1 * 7 JST9. L.E.D. HOLDER 6.5mm 4 D1,D2,D3,D410. PCB TAC460TF MODULE

BOARD1 SEIL/HITECH-KYODEN

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PCB Placement - TAC-460TF (with IR Detector)

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Bill Of Material (BOM) - TAC-460TN (TNL-S20-50)

No. Item Specification Package Qty. Manufacturer Reference 1. IC MCU MC68HC705C9AFN

[MC68HC705C9FN]PLCC-44 1 MOTOROLA U1

2. IC EEPROM 24LCO8B/SN2.5V

8PIN-SOIC 1 MICROCHIP U3

3. IC OPTOISOLATORSFH6156-3

SO4 2 SIEMENS ISO1,ISO2

4. IC IC RESET PST 7043MT MMP-3P 1 MITSUMI U25. IC LM7805CT TO-220(T) 1 N.S. U4

KA7805 SAMSUNG6. TRANSISTOR KTC3875Y (ALY) SOT-23 2 K.E.C. Q1,Q2

TRANSISTOR C3875SGR (ALG) SOT-23 N.S.TRANSISTOR C3875BL (ALL) SOT-23 N.S.

7. CAPACITOR CL 21B 300JBNC,30PF RC0805 2 SAMSUNG/PHILIPS C1,C28 CAPACITOR CL 21B 102KBNC,1NF RC0805 1 SAMSUNG/PHILIPS C109. CAPACITOR CL 21B 104KBNC,100NF RC0805 2 SAMSUNG/PHILIPS C3,C410. CAPACITOR EL SRJ 100/16 6.3X7 T 2.5 1 PHILIPS/SAMYOUNG C511. RESISTOR 475C 4M7 RC 0805 J 1 SAMSUNG/PHILIPS R112. RESISTOR 472C 4K7 RC 0805 J 11 SAMSUNG/PHILIPS R2,3,4,20,21,23,24,26,27

28,2913. RESISTOR 152C 1K5 RC 0805 J 7 SAMSUNG/PHILIPS R5,6,7,8,9,10,1114. RESISTOR 102C 1K RC 0805 J 1 SAMSUNG/PHILIPS R1215. RESISTOR 332C 3K3 RC 0805 J 2 SAMSUNG/PHILIPS R13,R1916. RESISTOR 220C 22R RC 0805 J 2 SAMSUNG/PHILIPS R14,R1517. RESISTOR 151C 150R RC 0805 J 1 SAMSUNG/PHILIPS R1818. RESISTOR 331C 330R RC 0805 J 1 SAMSUNG/PHILIPS R1619. RESISTOR 100C 10R RC 0805 J 1 SAMSUNG/PHILIPS R1720. RESISTOR 20K RC 0805 J 1 SAMSUNG/PHILIPS R3021. RESISTOR 22K RC 0805 J 1 SAMSUNG/PHILIPS R3122. RESONATOR CSAC4.00MGC SMT * 1 MURATA Y123. TVS SA12CARL 12/500W * 1 SEMTECH/MOTOROLA TZ124. BUZZER BM-15A * 1 BUJEON BZ1

D17-40BCP * D& B25 LED SLR-34VR [RED] 3mm 4 ROHM/LITEON D1 ,D4,D5 ,D7

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Bill Of Material (BOM) - TAC-460TN (TNL-S20-50) - Continued

No. Item Specification Package Qty. Manufacturer Reference26. LED SLR- 34MG [GREEN] 3mm 2 ROHM/LITEON D2,D627. LED SLR-34YU [YELLOW] 3mm 1 ROHM/LITEON D328. MODULE IR DERECTOR TSOP-1738 * 1 TEMIC IR129. SWITCH SLIDE JSS 2301 S060 * 1 JEIL/AUGAT SW130. DIP SWITCH EPG, 4 POLE DIP8 &* 1 EGE S1

DPL-04 , 4 POLE * APEMDA-04 , 4 POLE * APEMPIANO KSP-04H * KOREA OTAX

31. CONNECTOR AR-623PL-4 /95001-2641 * 1 ARIN/MOLEX CON132. SHAP RIVER DASR335 1 DONG-A/BUCHUN33. L.E.D.HOLDER 1 HAE-DONG34. STICKER SERIAL NO. 135. STICKER CPU VERSION 136. STICKER QA 137. PCB TAC-460TN 1 SEIL/HITECH-KYODEN

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PCB Placement - TAC-460TN

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Bill Of Material (BOM) - TAC-460GF (GFL-S150-500)

No. Item Specification Package Qty. Manufacturer Reference 1. IC MCU MC68HC705C9AFN

[MC68HC705C9FN]PLCC-44 1 MOTOROLA U1

2. IC EEPROM 24LCO8B/SN2.5V

8PIN-SOIC 1 MICROCHIP U3

3. IC OPTOISOLATORSFH6156-3

SO4 2 SIEMENS ISO1,ISO2

4. IC IC RESET PST 7043MT MMP-3P 1 MITSUMI U25. IC LM7805CT TO-220(T) 1 N.S. U4

KA7805 SAMSUNG6. TRANSISTOR KTC3875Y (ALY) SOT-23 2 K.E.C. Q1,Q2

TRANSISTOR C3875SGR (ALG) SOT-23 N.S.TRANSISTOR C3875BL (ALL) SOT-23 N.S.

7. CAPACITOR CL 21B 300JBNC,30PF RC0805 2 SAMSUNG/PHILIPS C1,C28 CAPACITOR CL 21B 102KBNC,1NF RC0805 1 SAMSUNG/PHILIPS C109. CAPACITOR CL 21B 104KBNC,100NF RC0805 2 SAMSUNG/PHILIPS C3,C410. CAPACITOR EL SRJ 100/16 6.3X7 T 2.5 1 PHILIPS/SAMYOUNG C511. RESISTOR 475C 4M7 RC 0805 J 1 SAMSUNG/PHILIPS R112. RESISTOR 472C 4K7 RC 0805 J 11 SAMSUNG/PHILIPS R2,3,4,20,21,23,24,26,27

28,2913. RESISTOR 152C 1K5 RC 0805 J 7 SAMSUNG/PHILIPS R5,6,7,8,9,10,1114. RESISTOR 102C 1K RC 0805 J 1 SAMSUNG/PHILIPS R1215. RESISTOR 332C 3K3 RC 0805 J 2 SAMSUNG/PHILIPS R13,R1916. RESISTOR 220C 22R RC 0805 J 2 SAMSUNG/PHILIPS R14,R1517. RESISTOR 151C 150R RC 0805 J 1 SAMSUNG/PHILIPS R1818. RESISTOR 331C 330R RC 0805 J 1 SAMSUNG/PHILIPS R1619. RESISTOR 100C 10R RC 0805 J 1 SAMSUNG/PHILIPS R1720. RESISTOR 20K RC 0805 J 1 SAMSUNG/PHILIPS R3021. RESISTOR 22K RC 0805 J 1 SAMSUNG/PHILIPS R3122. RESONATOR CSAC4.00MGC SMT * 1 MURATA Y123. TVS SA12CARL 12/500W * 1 SEMTECH/MOTOROLA TZ124. BUZZER BM-15A * 1 BUJEON BZ1

D17-40BCP * D&B25 LED SLR-34VR [RED] 3mm 4 ROHM/LITEON D1 ,D4,D5, D7

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Bill Of Material (BOM) - TAC-460GF (GFL-S150-500) - Continued

No. Item Specification Package Qty. Manufacturer Reference26. LED SLR-34MG [GREEN] 3mm 2 ROHM/LITEON D2,D627. LED SLR-34YU [YELLOW] 3mm 1 ROHM/LITEON D328. MODULE IR DERECTOR TSOP- 1738 * 1 TEMIC IR129. SWITCH SLIDE JSS 2301 S060 * 1 JEIL/AUGAT SW130. DIP SWITCH EPG, 4 POLE DIP8 &* 1 EGE S1

DPL-04 , 4 POLE * APEMDA-04 , 4 POLE * APEMPIANO KSP-04H * KOREA OTAX

31. CONNECTOR AR-623PL-4 /95001-2641 * 1 ARIN/MOLEX CON132. LED SPACER 11mm Cat. No. 51303504010 1 HAE-DONG33. HARNESS COMMUNICATION

CABLECat. No. 51303521500 1 KWANG-MYUNG

34. SHAP RIVER DASR335 1 DONG-A/BUCHUN35. BOLT PST-2 M3X10 no cutting 2 BY-CHUN36. CASE D/B UPPER 1 HAE-DONG37. CASE D/B LOWER 1 HAE-DONG38. CASE D/B DOOR 1 HAE-DONG39. CASE D/B LENDS 1 HAE-DONG40. STICKER GF DIP SWITCH 1 HYUN-DAI41. STICKER SERIAL NO. 142. STICKER CPU VERSION 143. STICKER QA 144. PCB TAC-460GF 1 SEIL/HITECH-KYODEN

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PCB Placement - TAC-460GF

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Bill Of Material (BOM) - TAC-460AN (ANL-S35-90)

No. Item Specification Package Qty. Manufacturer Reference 1. IC MCU MC68HC705C9AFN

[ MC68HC705C9FN]PLCC-44 1 MOTOROLA U1

2. IC EEPROM 24LCO8B/SN 2.5V 8PIN-SOIC 1 MICROCHIP U3 3. IC OPTOISOLATOR SFH6156-3 SO4 2 SIEMENS ISO1,ISO2 4. IC IC RESET PST 7043MT MMP-3P 1 MITSUMI U25. IC LM7805CT TO220 1 N.S. U4

KA7805 SAMSUNG6. TRANSISTOR KTC3875Y (ALY) SOT-23 2 K.E.C. Q1,Q2

TRANSISTOR C3875SGR (ALG) SOT-23 N.S.TRANSISTOR C3875BL (ALL) SOT-23 N.S.

7. CAPACITOR CL 21B 300JBNC,30PF RC0805 2 SAMSUNG/ PHILIPS C1,C28 CAPACITOR CL 21B 102KBNC,1NF RC0805 1 SAMSUNG /PHILIPS C109. CAPACITOR CL 21B 104KBNC,100NF RC0805 2 SAMSUNG/ PHILIPS C3,C410. CAPACITOR EL SRJ 100/16 6.3X7 T 2.5 1 PHILIPS/SAMYOUNG C511. RESISTOR 475C 4M7 RC 0805 J 1 SAMSUNG /PHILIPS R112. RESISTOR 472C 4K7 RC 0805 J 7 SAMSUNG /PHILIPS R2,3,4,20,21,23,2413. RESISTOR 152C 1K5 RC 0805 J 7 SAMSUNG /PHILIPS R5,6,7,8,9,10,1114. RESISTOR 102C 1K RC 0805 J 1 SAMSUNG /PHILIPS R1215. RESISTOR 332C 3K3 RC 0805 J 2 SAMSUNG /PHILIPS R13,R1916. RESISTOR 220C 22R RC 0805 J 2 SAMSUNG /PHILIPS R14,R1517. RESISTOR 151C 150R RC 0805 J 1 SAMSUNG/PHILIPS R1818. RESISTOR 331C 330R RC 0805 J 1 SAMSUNG/PHILIPS R1619. RESISTOR 100C 10R RC 0805 J 1 SAMSUNG/PHILIPS R1720. RESISTOR 20K RC 0805 J 1 SAMSUNG/PHILIPS R3021. RESISTOR 22K RC 0805 J 1 SAMSUNG/PHILIPS R3122. RESONATOR CSAC4.00MGC SMT * 1 MURATA Y123. TVS SA12CARL 12/500W * 1 SEMTECH/MOTOROLA TZ124. BUZZER BM-15A * 1 BUJEON BZ1

D17-40BCP * D&B25 LED SLR-34VR [RED] 3mm 4 ROHM/LITEON D1 ,D4,D5, ,D7

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Bill Of Material (BOM) - TAC-460AN (ANL-S35-90) - Continued

No. Item Specification Package Qty. Manufacturer Reference26. LED SLR-34MG [GREEN] 3mm 2 ROHM/LITEON D2,D627. LED SLR-34YU [YELLOW] 3mm 1 ROHM/LITEON D328. MODULE IR DERECTOR TSOP-1738 * 1 TEMIC IR129. SWITCH SLIDE JSS 2301 S060 * 1 JEIL/AUGAT SW130. CONNECTOR AR-623PL-4 /95001-2641 * 1 ARIN/MOLEX CON131. RIVER SNAP DASR335 * 1 DONG-A/BUCHUN32. L.E.D. HOLDER 2 HAE-DONG33. CASE UPPER (TAC-460) 1 HAE-DONG34. CASE LOWER (TAC-460) 1 HAE-DONG35. CASE DOOR (TAC-460) 1 HAE-DONG36. CASE I/R WINDOW (TAC-460) 1 HAE-DONG37. BOLT PTS-2 M2.0X6 NO CUTTING 2 BUCHUN38. STICKER ANC or [ANR] 1 HYUN-DAI39. STICKER CPU VERSION 140. STICKER SERIAL NO. 141. STICKER QA 142. PCB TAC-460-AN 1 SEIL/HITECH-KYODEN

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PCB Placement - TAC-460AN

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107

Bill Of Material (BOM) - TAC-490 (Remote Controller)

No. Item Specification Package Qty. Manufacturer. Reference1 PCB PCB-Main-Tac490

FR4,1.6mm thk, H/H, double side, gold flashDimension[mm]:91.5x49.0

1 CW1

2 PCB PCB-Select -Tac490FR4,0.8mm thk, H/H, double side, gold flashDimension[mm]:21.0x9.5

1 CW1

3 PCB PCB-Up/Down -Tac490FR4,0.8mm thk, H/H, double side, gold flashDimension[mm]:29.0x9.5

1 CW1

4 I.C. MicrocontrollerP/N:SMC621C-DOG

1 Epson U1

5 LCD P/N:SL 20060-ARZWDimension[mm]:55.5x35.0Viewing Area[mm]:49.0x31.0

1 Elec&Elec

6 Heat SealPaper

Pin:36 ; Pitch:0.9mm ; Length:30mm 1 ShinEtsu

SS Pin:36 ; Pitch:0.9mm ; Length:30mm 1 Linpo7 Led I.R.LED 5mm[TSIP5201] 2 Temic D1,D2SS I.R.LED 5mm[IR333/HO-A] 2 Everlight8 Resistor Chip Resistor 10Kohm,+/-1% 0805 1 AVX R1SS Chip Resistor 10Kohm,+/-1% 0805 1 Ty-Ohm9 Resistor Chip Resistor 150Kohm,+/-1% 0805 1 AVX R2SS Chip Resistor 150Kohm,+/-1% 0805 1 Ty-Ohm10 Resistor Chip Resistor 10Mohm,+/-5% 0805 1 AVX-Kycera R4SS Chip Resistor 10Mohm,+/-5% 0805 1 Samsung11 Resistor Chip Resistor 1.2Mohm,+/-5% 0805 1 AVX-Kycera R3SS Chip Resistor 1.2Mohm,+/-5% 0805 1 Samsung12 Resistor Chip Resistor 4.7ohm,+/-5% 0805 6 AVX-Kycera R7,R8,R9,R10,R11,R12SS Chip Resistor 4.7ohm,+/-5% 0805 6 Samsung13 Resistor Chip Resistor 4.7Kohm,+/-5% 0805 1 AVX-Kycera R5SS Chip Resistor 4.7Kohm,+/-5% 0805 1 Samsung14 Resistor Chip Resistor 68ohm,+/-5% 0805 1 AVX-Kycera R6SS Chip Resistor 68ohm,+/-5% 0805 1 Samsung15 Transistor MMSTN2222,NPN SOT23 3 Rohm Q1,Q2,Q316 Diode LS4148 1 Temic D317 Thermistor R25=10K,B=3.1k

P/N:103AT-2A or equiv..1 Weltronics TH

SS Thermistor R25=10K,B=3.1kP/N:PX3-41-% or equiv..

1

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Bill Of Material (BOM) - TAC-490 (Remote Controller) - Continued

No. Item Specification Package Qty. Manufacturer. Reference18 Capacitor Chip Ceramic Capacitor 0.1uF 25V +80/-20% 0805 6 AVX-Kycera C3,C6,C7,C8,C9,C10SS Capacitor Chip Ceramic Capacitor 0.1uF 25V +80/-20% 0805 6 SamSung19 Capacitor Chip Ceramic Capacitor 18pF NPO 25V 0805 1 AVX-Kycera C2SS Capacitor Chip Ceramic Capacitor 18pF NPO 25V 0805 1 SamSung20 Capacitor Chip Ceramic Capacitor 100pF 25V +/-20% 0805 2 AVX-Kycera C4,C5SS Capacitor Chip Ceramic Capacitor 100pF 25V +/-20% 0805 2 SamSung21 Capacitor Chip Ceramic Capacitor 1000pF 25V +/-20% 0805 1 AVX-Kycera C1SS Capacitor Chip Ceramic Capacitor 1000pF 25V +/-20% 0805 1 SamSung22 Capacitor Electrolytic Capacitor 220uF 10V +/-20% 6.3dx11L[mm] 1 Hitano C11SS Capacitor Electrolytic Capacitor 220uF 10V +/-20% 6.3dx11L[mm] 1 Rubicon23 Crystal 32,768Hz,20ppm,12.5pF 3x8mm 1 KDS X124 Resonator 455Hz[p/n# KBR-455BKL] SMD 1 AVX-Kycera X2SS Resonator 455Hz SMD 1 Murata25 DIP Switch DIP Switch, IC SMT type,7poles, P/N:ESD107L SMD 1 ECE SW126 Rubber Key Rubber Key Pad-Front-TAC490

No. of carbon contact:81 Kingley

27 Rubber Key Rubber Key Pad-Select -TAC490No. of carbon contact:1

1 Kingley

28 Rubber Key Rubber Key Pad-Up/Down -TAC490No. of carbon contact:2

1 Kingley

29 Metal Part Thermistor Shield-TAC490Material: Brass 0.2mm thkFinishing: Ni-Plated

1 King’s

30 Metal Part LCD Bezel-TAC490Material: spte 0.5mm thkDimension:56.8x36.3

1 Tak Lee

31 Metal Part Battery Contact-Common-TAC490Materia:d0.5mm Spring Steel,JISG4801 orequiv.Finishing: Ni-Plated

1 Tak Lee

32 Metal Part Battery Contact “-“ve TAC490Material: d0.5mm Spring Steel,JISG4801 orequiv.Finishing: Ni-Plated

1 Tak Lee

33 Metal Part Battery Contact “+“ve TAC490Material: d0.5mm Spring Steel,JISG4801 or equiv.Finishing: Ni-Plated

1 Tak Lee

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Bill Of Material (BOM) - TAC-490 (Remote Controller) - Continued

No. Item Specification Package Qty. Manufacturer. Reference34 Screw Self Tapping Screw

Material: Iron Steel, Black Zinc platedDimension[mm]:PB M2x6Pan Head, Class B, Philips Recess

3 Wonderful

35 Screw Self Tapping ScrewMaterial: Iron Steel, Black Zinc platedDimension[mm]:PB M3x22Pan Head, Class B, Philips Recess

2 Wonderful

36 Screw Self Tapping ScrewMaterial: Iron Steel, Black Zinc platedDimension[mm]:KM M1.7x6Counter Sink Head, machine ,Philips Recess

2 Wonderful

37 Plastic Part Front Cabinet-TAC490Material: ABS

1 T&K

38 Plastic Part Back Cabinet-TAC490Material: ABS

1 T&K

39 Plastic Part Slide Cover Door-TAC490Material: ABS

1 T&K

40 Plastic Part Battery Door-TAC490Material: ABS

1 T&K

41 Plastic Part LCD Lens-TAC490Material: PMMAColor: Black

1 T&K

42 Plastic Part I.R. Lens-TAC490Material: PMMAColor: Purple, Transparent

1 T&K

43 Plastic Part LED Holder-TAC490Material: PMMA

1 T&K

44 Plastic Part Wall Mount-Holder-TAC490Material: ABS

1 T&K

45 Plastic Part Wall Mount-Stand -TAC490Material: ABS

1 T&K

46 Plastic Part Wall Mount-Black Plate -TAC490Material: ABS

1 T&K

47 Foam LCD Backing Foam “Bottom”TAC490Material: white EVA 1.5mm thkFinishing: Double side tape on one sideDimension[mm]:44x34.5x1.5

1 TakLee

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Bill Of Material (BOM) - TAC-490 (Remote Controller) - Continued

No. Item Specification Package Qty. Manufacturer. Reference48 Foam LCD Backing Foam “Top”TAC490

Material: white EVA 1.5mm thkFinishing: Double side tape on one sideDimension[mm]:10x34.5x1.5

1 TakLee

49 Label Spec. LabelDimension[mm]:29.8x14.8,Square ComerMaterial: Silver Anchorfilm Finishing:2 across1 down, inrollPrinting: by Zebra Stripe S-300

1 Diagraph

50 Battery AAA Alkaline Battery[P/N#LR03] 2 MaxellSS Battery AAA Alkaline Battery[P/N#LR03] 2 FDK51 Insulation Tag Dimension:9x30mm 1 United52 Plastic DIP Switch Cover Plate

Dimension:[mm] 18.0x12.0x0.2Material: PVC[hard] 0.2mm thickColor: Black

1 TakLee

53 Plastic Wall Plug, to fit screw M3x22 2 Wonderful54 Packaging Anti-Static PE Bubble Bag, Single Layer,

Dimension:[mm]=95[open]x150+30Bubble Thickness=2.5mmColor: Pink

1 Easypack

55 Packaging PE Poly Baac for TAC490 Screw KitThickness[mm]=0.05Dimension[mm]:63x63[open]

1 Wing Hing

56 Packaging White BoxDimension[in]=3x1.5x5.75Material = Paper, white E-Flute

1 United

57 Packaging Layer SheetMaterial=B3B Singe LayerDimension[in]=15.5x15.25

0.03 Tai Fat

58 Packaging Export CartonMaterial:B33333B 3 LayersDimension[in]:16.5x16.25x13.25

0.01 Tai Fat

59 Silicon Heat Transfer Compound[plus]Brand: Elecrolude p/n#HTSP50TContents:130grms

0.01 Birko

60 Prism401General Purpose Instant Adhesive 0.002 Loctive61 Prism Promer770,Adhesion Promoter for hard

to bond plastics.Package:Net1.75.oz.[52ml]Package: Net 1.75Fl. oz.[52ml]