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TAEWEONLifting Together in Worldwide
Lift & Transport equipmentProfessional of Crane
TAEWEON INDUSTRIAL TAEWEON CORPORATION
TAEJIN MACHINERY
www.taeweoncrane.com
Provide reliable core parts of transport equipment to customer and partners.We support our customer’s business with competitive price and high quality.
Introduction
| Establish | Export - First Export Crane-parts
- Start with Mitsubishi
l Agency at Japan - Honest Engineering
l Registration - 1st Vender at POSCO
l Joint Venture with Japan - Taeweon Corporation
l Subsidiary - Tae jin Machinery
1992, Feb
1993, Mar
1998, Nov
2001, Jan
2004, Mar
2009, Nov
2014, Jan
Company History Group
| Korea
| Japan
- Taeweon Industrial – Busan- Taeweon Corporation – Busan - Taejin Machinery - Kimhae
- Honest Eng. - Kagawa(Ken)
02
- Forging, Welding, Machining- Heat Treatment, Painting, Assembly
- NDT, Cross Section, Material Test- Proof Test
- Technical cooperation (F.T-Japan)
Production Activity
| Production
| Inspection & Testing
| Design
| International Trading
- Rolling & Forging Sheave
- Forged Hook- Hook Block
- Forged Crane wheel- Wheel Assembly ( Bogie, Saddle )
- Head Block, Tie Down - Tong, Gear Box, Shaft
Main Product
| Rolling & Forging Sheave
| Hook & Hook Block
| Wheel & Wheel Assembly
| Drum
| Twist Lock Pin
| Attachment
- Wire drum
Market - Application
- Container Crane(STS, Quay Crane)- Transfer Crane (RMQC, RMGC, RTGC)
- Ladle Crane- Over Head Crane (EOC, EOTC)- Loader, Coil Lift- Attachment(Tong, Crab)
- Ship Yard Goliath Crane, Gantry Crane
- Off-Shore Fllating Crane, Drilling
- Mine Unloader
- Nuclear Power plants Polar Crane
| Port Facilities
| Iron Works
| Mega Industry
- Taeweon Industrial – Busan- Taeweon Corporation – Busan - Taejin Machinery - Kimhae
03
Taeweon’s quality management are according to rule of requirements
Supply product with recognized inspection of each classification.
ApprovalCERTIFICATIONS & ACCREDITATIONS
T A E W E O N
04
ISO9001 : 2008CRANE PARTS
API-8C(in process)
KOREAN REGISTER OF
SHIPPING
LLOYDSREGISTER OF
SHIPPING
DET NORSKEVERITAS
05
| Hook & Hook Block
Main Product
| Rolling & Forging Sheave
Materials
Materials
S35C(AISI 1035, CF35), S45C
Hook - SF540A(S35C) / Block - SS400
Sheave Type
Specification
FF Full Forged (up to ø400)RF Rolling & Forging (up to ø2000)TF Two Plate Type (above ø2000)
10Ton~900Ton(Max 1250 Ton as Design)
Hardness
Reliability
Type
High Frequency HRC 45~55, Depth 3~5mm
Proof Test up to 1000Ton
Single, Double HookHook Block, assembly- Standard : JIS- Custom
06
ø300 ~ ø1050 (Unit)Hs 40~50 (Depth 10~40mm)
| Wheel & Wheel Assembly
Materials 42CrMo4 - DIN / SSW_Q1R - JIS
Specification
Application Crane Wheel, Bogie, SaddleWheel Assembly
| Drum
Materials Shell - SM490A / Flange - SS400
Specification 10Ton~500Ton
Application Mega Crane, Iron Works, MRO
07
Production
| Foerging – Rolling & Forging• RF Sheave (up to ø2000)
| Forging• Hook, Wheel, Shaft
| Machining• MCT, CNC, Boring
| Heat Treatment• High Frequency - HRC : 45~55, Hardness of depth 3~5mm• Spray Quenching
| Painting•S A2.5 + 1st layer + 2nd layer+3rd layer• Total thickness 225~ 275 micron
| Assembly• Hook Block• Wheel Assembly, Bogie, Balancer, Saddle• Trolley, Head block, Lift beam, Tie down
08
Market - Port
| Application | Partner| Customer
• Container Crane - Ship to Shore, Portainer - Quay Crane, RMQC
• Transfer Crane - RTGC, RMGC, ARMGC
Hyundai samho DoosanSamsungHHMCFukuyama Forging
| ItemSheaveHook BlockCrane WheelTwist Lock PinGear Box, Shaft, Axle ShaftTie Down
KoreaSingaporeHong KongVietnamIndonesiaIndiaU.S.APanamaCroatiaJapanMalaysiaCanada
(Busan, PNC, SNCT, YGPA)(PSA)(HIT)(SNP)(JICT, KOJA)(JNPT)(JAX, PRPA, SCSPA)(Balboa)(Rijeka)
09
Market - Iron Works
| Application | Partner| Customer• Ladle Crane• EOC, EOTC Crane• TONG Crane• CRAB• Loader, Coil Lift
Hyundai SamhoHyundai RotemDoosanSumitomoFukuyama Forging
PoscoHyundai-SteelSeah BesteelDongkuk SteelNSSMCKobelcoJFE SteelKyoei SteelNisshin SteelAsia special steelJapan Steel WorksNational SteelTMK ISPCO
| ItemSheaveHook BlockWheel, Wheel ass’yTong, CrabLift Beam
10
Market - Mega Industry
| Application | Partner| Customer• Shipbuilding• Power Plant, Nuclear Power • Off-Shore• Mine
• Goliath Crane• Gantry Crane, Portal Crane• Over head Crane• Floating Crane• Polar Crane• Unloader
Hyundai SamhoDoosanSamsungSumitomoMitsubishiFukuyama ForgingKonecrane
Shipbuilding - Hyundai, DSME, STX, - Samsung, Hanjin, Subic - Universal, Imabary, MES
Floationg Crane -10,000Ton (Samho) - 5,000Ton (Iran)
Power plant - KEPCO, KHNP(Nuclear)
Unloader - Japan, India - Qatar, Morocco
| ItemSheaveHook BlockWheel, Wheel ass’yReducer - Gear Box
11
Hook Block
440Ton : Universal Shipbuilding
320Ton : Imabary Shipbuilding
300Ton : Sumitomo Heavy
600Ton : Mitsubishi-Takasago
12
Wheel Aseembly(Bogie, Saddle)
Nippon Steel Works
Nippon Steel Works Sumitomo Heavy Sumitomo Heavy
13
Wire Drum
Sumitomo Heavy
Sumitomo Heavy
Nippon Steel
Mitsui ShipbuildingSumitomo Heavy
14
Crane Accessories
Wheel Unit
Lift Beam Lift Beam
Twist Lock Pin Head Block Trolley
15
Material Cutting Heating Hot Forming Welding
MT of Welding
Machining Inspection
High Frequency
Package
MT of Groove
“Rolling & Forging”
Sheave
16
| Material
• Rim KS - SM45C JIS - S35C, S45C Din - Cf35, Ck35• Boss KS - SM25C JIS - S25C DIN – Ck25
| FF Type
• Full forging• Non - Welding • Small Size <ø400
Only using raw-forged material and Machine work.
FF Model can make any shape of sheave which according customer’s design.
But consider of competitiveness,proper at small size
| Hardness
• Surface of groove• High Frequency• HRC 45~55• Depth 3~5mm
| RF-1 Type
• Rolling & Forging• 2 Welding spot• Hot Forging• ø400~ø2000• No crack-risk at Rim (No-welding)
RF type of sheave is our company major production method.
This method provide best competitive goods with high quality
Using less welding spot compare with TP type,it can be risk-reduction of crack defect at Rim parts. Guaranteed long-term life of product
| Specification
• Groove Angle 35˚~45˚• Size FF : ~ ø400 RF : ø400~ø2000 TP : ø2000~
| RF-2 Type
• Rolling & Forging• 2 Welding spot • Hot Forging• ø500~ø2000• Improve loads capacity
Improved welding skill of RF-1 type.
It can be obtained more stable performance and load capacity, due to weld at among plate instead of Boss & plate.
Get rid of cause of crack-risk at Boss’s welding spot
| Inspection
• Magnetic Test (Welding, Groove) • Ultrasonic Test • Hardness Test
| TP Type
• Two Plate• 4 Welding spot• Roll Forging (groove)• Large Size >ø2000
Using Groove of forged material and two plates
It can more disperse press that cause by overload heavy loads.
Proper using at Oil-field with large size
Product-Sheave
Welding(2)
HRC 45~55Depth 3~5mm
Welding(2)S45C, S35C
S25C
Welding(4)
35˚~45˚
17
| Feature
| Sheave resistance Test
| Reliability – hardness
• High quality & strength• Low cost• Longer life cycle• Strong wear-resistance • Reduction of weight• Shorter lead time (delivery)
• High Frequency• HRC 45~55 (surface)• Depth 3~5mm• Minimum 20 HRC (5mm)
• Compare Of Abrasion Loss By Materials
Cross section of Rim
-The results of cast products shows deep pressure scarring.-The best results were obtained with S45C with heat-treatment.-That is, S45C(RF Type) is considered the best standard material.
In same condition, Carbon-steel have an excellent abrasion resistance than Cast-iron
Case of carbon-steel, there is little variation at initial stage( Until 300,000 cycle )
Taeweon manufacture all of sheave accordingcustomer’s requirement and JIS standard.
Also provide satisfaction to user with high quality, competitive price, good performance of product and delivery in time.
Always doing R&D works for improvement what customer’s need
- JIS Standard Cast steel, Cast iron (SC450, FCD450)Carbon steel (S45C, S35C)
100,000
Pressure : 50,000 NCarbon steel
Cast Iron3.0 x 10⁻¹
2.4 x 10⁻¹
1.8 x 10⁻¹
1.2 x 10⁻¹
6.0 x 10⁻²
200,000 300,000 400,000 500,000
Drive Sheave
Wea
r Dep
th, m
m
Cycles
Tension sheave
Test Sheave
441.2mm
352.4mm
313.6mm
274.8mm
206mm
43 1.5mm34 2.5mm32 3.5mm29 4.5mm
HRC
18
Sheave
RimNo.
Wire ropediam(mm)
D/d = 20 D/d = 25 D/d = 31.5 D/d = 20,25,31.5 incommor
A C A C A C B E R
1 10 ~ 12.5 33 4.5 33 4.5 33 4.5 24 20 7.1
2 12 ~ 14 36 4 36 4 36 4 28 22.5 8
3 14 ~ 16 40 4.5 40 4.5 43 6 31 25 9
4 16 ~ 18 44 5 44 5 47 6.5 34 28 10
5 18 ~ 20 51 6 51 6 51 6 39 31.5 11.2
6 20 ~ 22.4 55 6 55 6 59 8 43 35.5 12.5
7 22.4 ~ 25 63 7 63 7 69 10 49 40 14
8 25 ~ 28 69 7 69 7 73 9 55 45 16
9 28 ~ 31.5 76 8 76 8 79 9.5 60 50 1810 31.5 ~ 35.5 85 9 85 9 88 10.5 67 56 2011 35.5 ~ 42.5 94 10 94 10 101 13.5 74 63 22.4
12 42.5 ~ 50 106 11 106 11 84 76 26
13 50 ~ 56 120 12 120 12 96 86 29
14 56 ~ 64 132 14 104 90 32.5
15 64 ~ 70 114 100 37
Dimensions of RIM & BOSS
BossNo.
BearingSL04-NR
Boss material dimensions Finished boss dimensionsWEIGHT
D0 D'1 D'2 B' t D1 B R
KA
5011
150 80 120 44 12
90
34 15 3.525012 95
5013 100
KB5014
175 100 145 52 12110
42 15 4.705015 115
KC5016
205 115 165 58 12125
48 15 5.925017 130
KD
5018
230 130 190 64 12
140
54 15 9.075019 145
5020 150
KE5022
260 160 220 75 19170
65 15 13.625024 180
KF5026
290 190 250 87 19200
77 15 17.135028 210
K10 5030 310 215 270 91
25
225 81
15
19.27
K11 5032 330 230 290 99 240 89 23.63
K12 5034 355 250 315 109 260 99 29.64
K13 5036 380 270 340120
280110
36.92
K14 5038 390 280 350
30
290 40.17
K15 5040 415 300 375 130 310 120 47.59
K16 5044 450 330 410 140 340 130 58.74
K17 5048 475 350 435 140
30
360 130
15
67.50
K18 5052 520 390 480164
400154
88.05
K19 5056 545 410 505 420 106.68
Standard Stepped Boss Dimensions
RIM
BOSS
(mm)
Rim No.
Wire Rope Diam
D/d = 20 D/d = 25 D/d = 31.5 D/d = 20,25,31.5
A C A C A C B E R
1 10 ~ 12.5 33 4.5 33 4.5 33 4.5 24 20 7.1
2 12 ~ 14 36 4 36 4 36 4 28 22.5 8
3 14 ~ 16 40 4.5 40 4.5 43 6 31 25 9
4 16 ~ 18 44 5 44 5 47 6.5 34 28 10
5 18 ~ 20 51 6 51 6 51 6 39 31.5 11.2
6 20 ~ 22.4 55 6 55 6 59 8 43 35.5 12.5
7 22.4 ~ 25 63 7 63 7 69 10 49 40 14
8 25 ~ 28 69 7 69 7 73 9 55 45 16
9 28 ~ 31.5 76 8 76 8 79 9.5 60 50 18
10 31.5 ~ 35.5 85 9 85 9 88 10.5 67 56 20
11 35.5 ~ 42.5 94 10 94 10 101 13.5 74 63 22.4
12 42.5 ~ 50 106 11 106 11 84 76 26
13 50 ~ 56 120 12 120 12 96 86 29
14 56 ~ 64 132 14 104 90 32.5
15 64 ~ 70 114 100 37
(mm)
Boss No.
Bearing SL04-NR
Boss Material Dimensions Finished Boss DimensionsWeight
D0 D'1 D'2 B' T D1 B R
Ka
5011
150 80 120 44 12
90
34 15 3.525012 95
5013 100
Kb5014
175 100 145 52 12110
42 15 4.705015 115
Kc5016
205 115 165 58 12125
48 15 5.925017 130
Kd
5018
230 130 190 64 12
140
54 15 9.075019 145
5020 150
Ke5022
260 160 220 75 19170
65 15 13.625024 180
Kf5026
290 190 250 87 19200
77 15 17.135028 210
K10 5030 310 215 270 91
25
225 81
15
19.27
K11 5032 330 230 290 99 240 89 23.63
K12 5034 355 250 315 109 260 99 29.64
K13 5036 380 270 340120
280110
36.92
K14 5038 390 280 350
30
290 40.17
K15 5040 415 300 375 130 310 120 47.59
K16 5044 450 330 410 140 340 130 58.74
K17 5048 475 350 435 140
30
360 130
15
67.50
K18 5052 520 390 480164
400154
88.05
K19 5056 545 410 505 420 106.68
Sheave
RimNo.
Wire ropediam(mm)
D/d = 20 D/d = 25 D/d = 31.5 D/d = 20,25,31.5 incommor
A C A C A C B E R
1 10 ~ 12.5 33 4.5 33 4.5 33 4.5 24 20 7.1
2 12 ~ 14 36 4 36 4 36 4 28 22.5 8
3 14 ~ 16 40 4.5 40 4.5 43 6 31 25 9
4 16 ~ 18 44 5 44 5 47 6.5 34 28 10
5 18 ~ 20 51 6 51 6 51 6 39 31.5 11.2
6 20 ~ 22.4 55 6 55 6 59 8 43 35.5 12.5
7 22.4 ~ 25 63 7 63 7 69 10 49 40 14
8 25 ~ 28 69 7 69 7 73 9 55 45 16
9 28 ~ 31.5 76 8 76 8 79 9.5 60 50 1810 31.5 ~ 35.5 85 9 85 9 88 10.5 67 56 2011 35.5 ~ 42.5 94 10 94 10 101 13.5 74 63 22.4
12 42.5 ~ 50 106 11 106 11 84 76 26
13 50 ~ 56 120 12 120 12 96 86 29
14 56 ~ 64 132 14 104 90 32.5
15 64 ~ 70 114 100 37
Dimensions of RIM & BOSS
BossNo.
BearingSL04-NR
Boss material dimensions Finished boss dimensionsWEIGHT
D0 D'1 D'2 B' t D1 B R
KA
5011
150 80 120 44 12
90
34 15 3.525012 95
5013 100
KB5014
175 100 145 52 12110
42 15 4.705015 115
KC5016
205 115 165 58 12125
48 15 5.925017 130
KD
5018
230 130 190 64 12
140
54 15 9.075019 145
5020 150
KE5022
260 160 220 75 19170
65 15 13.625024 180
KF5026
290 190 250 87 19200
77 15 17.135028 210
K10 5030 310 215 270 91
25
225 81
15
19.27
K11 5032 330 230 290 99 240 89 23.63
K12 5034 355 250 315 109 260 99 29.64
K13 5036 380 270 340120
280110
36.92
K14 5038 390 280 350
30
290 40.17
K15 5040 415 300 375 130 310 120 47.59
K16 5044 450 330 410 140 340 130 58.74
K17 5048 475 350 435 140
30
360 130
15
67.50
K18 5052 520 390 480164
400154
88.05
K19 5056 545 410 505 420 106.68
Standard Stepped Boss Dimensions
RIM
BOSS
| RIM
| BOSS
19
Sheave
Rim No.
Rope size(mm)
Dimensions(mm) Bearing No.SL04-50※※NR
Weightkgs
InquiryNo.
OD TD PCD R B D1 D2 A
1 10 ~ 12.5 278 238 250.5 7.1
34 90 120
33
5011 7.1 34 95 120 5012 6.9 34 100 120 5013 6.8 42 110 145 5014 8.7
2 12.5 ~ 14 311 266 280 8
34 95 120
36
5012 9.4 34 100 120 5013 9.3 42 110 145 5014 10.0 42 115 145 5015 9.9
3 14 ~ 16 354 304 320 9
42 110 145
40
5014 12.4 42 115 145 5015 12.3 48 125 165 5016 13.9 48 130 165 5017 13.7
4 16 ~ 18 398 342 360 10
48 125 165
44
5016 16.3 48 130 165 5017 16.1 54 140 190 5018 19.7 54 145 190 5019 18.9
5 18 ~ 20 443 380 400 11.2
48 130 165
51
5017 21.5 54 140 190 5018 25.1 54 145 190 5019 24.2 65 170 220 5022 30.0
6 20 ~ 22.4 499 428 450.4 12.5
54 145 190
55
5019 29.1 54 150 190 5020 28.4 65 170 220 5022 34.3 65 180 220 5024 33.8
7 22.4 ~ 25 555 475 500 14
56 180 220
62
5024 44.2 77 200 250 5026 50.1 77 210 250 5028 49.4 81 225 270 5030 52.1
8 25 ~ 28 622 532 560 16
77 200 250
67
5026 61.5 77 210 250 5028 60.8 81 225 270 5030 63.6 89 240 290 5032 69.8
9 28 ~ 31.5 699 599 630.5 18
77 210 250
76
5028 78.6 81 225 270 5030 81.0 89 240 290 5032 87.2 99 260 315 5034 96.7
10 31.5 ~ 35.5 787 675 710.5 20
89 240 290
85
5032 114.1 99 260 315 5034 123.5 110 280 340 5036 135.3 110 290 350 5038 136.6
11 35.5 ~ 42.5 934 808 850.5 22.4
110 280 340
94
5036 184.2 110 290 350 5038 185.3 120 310 375 5040 198.9 130 340 410 5044 216.4
12 42.5 ~ 50 1102 950 1000 26
110 290 350
106
5038 260.0 120 310 375 5040 275.1 130 340 410 5044 292.1 130 360 435 5048 301.7
13 50 ~ 56 1236 1064 1120 29
120 310 375
120
5040 359.7 130 340 410 5044 378.9 130 360 435 5048 386.1 154 400 480 5052 428.1
14 56 ~ 64 1396 1216 1280 32.5
130 340 410
132
5044 510.5 130 360 435 5048 517.3 154 400 480 5052 562.0 154 420 505 5056 571.5
15 64 ~ 70 Please make inquires about sheaves in this portion.
Dimention of Rolling & Forging SheaveD/d 20
Rim No.
Rope Size
Dimensions Bearing No. SL04-
50※※NR
Weight (Kg)Od Td Pcd R B D1 D2 A
1 10 ~ 12.5 278 238 250.5 7.1
34 90 120
33
5011 7.1 34 95 120 5012 6.9 34 100 120 5013 6.8 42 110 145 5014 8.7
2 12.5 ~ 14 311 266 280 8
34 95 120
36
5012 9.4 34 100 120 5013 9.3 42 110 145 5014 10.0 42 115 145 5015 9.9
3 14 ~ 16 354 304 320 9
42 110 145
40
5014 12.4 42 115 145 5015 12.3 48 125 165 5016 13.9 48 130 165 5017 13.7
4 16 ~ 18 398 342 360 10
48 125 165
44
5016 16.3 48 130 165 5017 16.1 54 140 190 5018 19.7 54 145 190 5019 18.9
5 18 ~ 20 443 380 400 11.2
48 130 165
51
5017 21.5 54 140 190 5018 25.1 54 145 190 5019 24.2 65 170 220 5022 30.0
6 20 ~ 22.4 499 428 450.4 12.5
54 145 190
55
5019 29.1 54 150 190 5020 28.4 65 170 220 5022 34.3 65 180 220 5024 33.8
7 22.4 ~ 25 555 475 500 14
56 180 220
62
5024 44.2 77 200 250 5026 50.1 77 210 250 5028 49.4 81 225 270 5030 52.1
8 25 ~ 28 622 532 560 16
77 200 250
67
5026 61.5 77 210 250 5028 60.8 81 225 270 5030 63.6 89 240 290 5032 69.8
9 28 ~ 31.5 699 599 630.5 18
77 210 250
76
5028 78.6 81 225 270 5030 81.0 89 240 290 5032 87.2 99 260 315 5034 96.7
10 31.5 ~ 35.5 787 675 710.5 20
89 240 290
85
5032 114.1 99 260 315 5034 123.5
110 280 340 5036 135.3 110 290 350 5038 136.6
11 35.5 ~ 42.5 934 808 850.5 22.4
110 280 340
94
5036 184.2 110 290 350 5038 185.3 120 310 375 5040 198.9 130 340 410 5044 216.4
12 42.5 ~ 50 1102 950 1000 26
110 290 350
106
5038 260.0 120 310 375 5040 275.1 130 340 410 5044 292.1 130 360 435 5048 301.7
13 50 ~ 56 1236 1064 1120 29
120 310 375
120
5040 359.7 130 340 410 5044 378.9 130 360 435 5048 386.1 154 400 480 5052 428.1
14 56 ~ 64 1396 1216 1280 32.5
130 340 410
132
5044 510.5 130 360 435 5048 517.3 154 400 480 5052 562.0 154 420 505 5056 571.5
15 64 ~ 70 Up to Ø 2,000 please Inquire to TAEWEON
| D/d 20
(mm)
20
Sheave
Rim No.
Rope size(mm)
Dimensions(mm) Bearing No.SL04-
50※※NR
Weightkgs
InquiryNo.OD TD PCD R B D1 D2 A
1 10 ~ 12.5 343 303 315.5 7.1
34 90 120
33
5011 9.6 34 95 120 5012 9.4 34 100 120 5013 9.3 42 110 145 5014 11.1
2 12.5 ~ 14 386 341 355 8
34 95 120
36
5012 12.6 34 100 120 5013 12.5 42 110 145 5014 13.2 42 115 145 5015 13.1
3 14 ~ 16 434 384 400 9
42 110 145
40
5014 16.3 42 115 145 5015 16.2 48 125 165 5016 17.8 48 130 165 5017 17.6
4 16 ~ 18 488 432 450 10
48 125 165
47
5016 24.9 48 130 165 5017 24.7 54 140 190 5018 28.3 54 145 190 5019 27.5
5 18 ~ 20 543 480 500 11.2
48 130 165
51
5017 29.5 54 140 190 5018 33.1 54 145 190 5019 32.2 65 170 220 5022 37.4
6 20 ~ 22.4 609 538 560.4 12.5
54 145 190
55
5019 39.1 54 150 190 5020 38.8 65 170 220 5022 44.3 65 180 220 5024 43.8
7 22.4 ~ 25 685 605 630 14
65 180 220
62
5024 61.1 77 200 250 5026 67.0 77 210 250 5028 66.3 81 225 270 5030 69.0
8 25 ~ 28 772 682 710 16
77 200 250
70
5026 89.9 77 210 250 5028 88.7 81 225 270 5030 92.4 89 240 290 5032 98.3
9 28 ~ 31.5 868 768 799.5 18
77 210 250
76
5028 111.2 81 225 270 5030 113.4 89 240 290 5032 119.7 99 260 315 5034 129.1
10 31.5 ~ 35.5 976 864 899.5 20
89 240 290
85
5032 161.0 99 260 315 5034 170.2 110 280 340 5036 182.0 110 290 350 5038 184.0
11 35.5 ~ 42.5 1146 1020 1062.5 22.4
110 280 340
94
5036 250.2 110 290 350 5038 251.3 120 310 375 5040 266.8 130 340 410 5044 284.2
12 42.5 ~ 50 1352 1200 1250 26
110 290 350
106
5038 367.8 120 310 375 5040 380.7 130 340 410 5044 397.7 130 360 435 5048 408.4
13 50 ~ 56 1516 1344 1400 29
120 310 375
120
5040 509.5 130 340 410 5044 525.9 130 360 435 5048 533.2 154 400 480 5052 579.2
14 56 ~ 64
Please make inquires about sheaves in this portion.
15 64 ~ 70
Dimention of Rolling & Forging SheaveD/d 25
Rim No.
Rope Size
Dimensions Bearing No. SL04-
50※※NR
Weight (Kg)Od Td Pcd R B D1 D2 A
1 10 ~ 12.5 343 303 315.5 7.1
34 90 120
33
5011 9.6 34 95 120 5012 9.4 34 100 120 5013 9.3 42 110 145 5014 11.1
2 12.5 ~ 14 386 341 355 8
34 95 120
36
5012 12.6 34 100 120 5013 12.5 42 110 145 5014 13.2 42 115 145 5015 13.1
3 14 ~ 16 434 384 400 9
42 110 145
40
5014 16.3 42 115 145 5015 16.2 48 125 165 5016 17.8 48 130 165 5017 17.6
4 16 ~ 18 488 432 450 10
48 125 165
47
5016 24.9 48 130 165 5017 24.7 54 140 190 5018 28.3 54 145 190 5019 27.5
5 18 ~ 20 543 480 500 11.2
48 130 165
51
5017 29.5 54 140 190 5018 33.1 54 145 190 5019 32.2 65 170 220 5022 37.4
6 20 ~ 22.4 609 538 560.4 12.5
54 145 190
55
5019 39.1 54 150 190 5020 38.8 65 170 220 5022 44.3 65 180 220 5024 43.8
7 22.4 ~ 25 685 605 630 14
65 180 220
62
5024 61.1 77 200 250 5026 67.0 77 210 250 5028 66.3 81 225 270 5030 69.0
8 25 ~ 28 772 682 710 16
77 200 250
70
5026 89.9 77 210 250 5028 88.7 81 225 270 5030 92.4 89 240 290 5032 98.3
9 28 ~ 31.5 868 768 799.5 18
77 210 250
76
5028 111.2 81 225 270 5030 113.4 89 240 290 5032 119.7 99 260 315 5034 129.1
10 31.5 ~ 35.5 976 864 899.5 20
89 240 290
85
5032 161.0 99 260 315 5034 170.2
110 280 340 5036 182.0 110 290 350 5038 184.0
11 35.5 ~ 42.5 1146 1020 1062.5 22.4
110 280 340
94
5036 250.2 110 290 350 5038 251.3 120 310 375 5040 266.8 130 340 410 5044 284.2
12 42.5 ~ 50 1352 1200 1250 26
110 290 350
106
5038 367.8 120 310 375 5040 380.7 130 340 410 5044 397.7 130 360 435 5048 408.4
13 50 ~ 56 1516 1344 1400 29
120 310 375
120
5040 509.5 130 340 410 5044 525.9 130 360 435 5048 533.2 154 400 480 5052 579.2
14 56 ~ 64Up to Ø 2,000 please Inquire to TAEWEON
15 64 ~ 70
| D/d 25
(mm)
21
Sheave Dimention of Rolling & Forging Sheave
Rim No.
Rope size(mm)
Dimensions(mm) Bearing No.SL04-
50※※NR
Weightkgs
InquiryNo.OD TD PCD R B D1 D2 A
1 10 ~ 12.5 422 382 394.5 7.1
34 90 120
33
5011 13.0 34 95 120 5012 12.9 34 100 120 5013 12.8 42 110 145 5014 14.6
2 12.5 ~ 14 472 427 441 8
34 95 120
36
5012 17.0 34 100 120 5013 16.9 42 110 145 5014 17.6 42 115 145 5015 17.5
3 14 ~ 16 538 488 504 9
42 110 145
40
5014 26.9 42 115 145 5015 26.8 48 125 165 5016 28.2 48 130 165 5017 27.9
4 16 ~ 18 605 549 567 10
48 125 165
47
5016 34.5 48 130 165 5017 34.6 54 140 190 5018 38.2 54 145 190 5019 37.3
5 18 ~ 20 673 610 630 11.2
48 130 165
51
5017 42.1 54 140 190 5018 45.7 54 145 190 5019 44.8 65 170 220 5022 50.2
6 20 ~ 22.4 755 684 706.4 12.5
54 145 190
59
5019 69.2 54 150 190 5020 68.9 65 170 220 5022 74.8 65 180 220 5024 73.8
7 22.4 ~ 25 843 763 788 14
65 180 220
69.5
5024 100.0 77 200 250 5026 106.6 77 210 250 5028 105.3 81 225 270 5030 109.8
8 25 ~ 28 944 854 882 16
77 200 250
73
5026 143.7 77 210 250 5028 142.4 81 225 270 5030 146.7 89 240 290 5032 152.2
9 28 ~ 31.5 1062 962 993.5 18
77 210 250
79
5028 174.0 81 225 270 5030 177.5 89 240 290 5032 183.5 99 260 315 5034 192.8
10 31.5 ~ 35.5 1195 1083 1118.5 20
89 240 290
88
5032 250.1 99 260 315 5034 259.1 110 280 340 5036 272.8 110 290 350 5038 274.0
11 35.5 ~ 42.5 1424 1298 1340.5 22.4
110 280 340
101
5036 435.2 110 290 350 5038 436.0 120 310 375 5040 448.3 130 340 410 5044 464.6
12 42.5 ~ 50
Please make inquires about sheaves in this portion.13 50 ~ 56
14 56 ~ 64
15 64 ~ 70
D/d 31.5Rim No.
Rope Size
Dimensions Bearing No.SL04-50※※NR
Weight (Kg)
Od Td Pcd R B D1 D2 A
1 10 ~ 12.5 422 382 394.5 7.1
34 90 120
33
5011 13.0 34 95 120 5012 12.9 34 100 120 5013 12.8 42 110 145 5014 14.6
2 12.5 ~ 14 472 427 441 8
34 95 120
36
5012 17.0 34 100 120 5013 16.9 42 110 145 5014 17.6 42 115 145 5015 17.5
3 14 ~ 16 538 488 504 9
42 110 145
40
5014 26.9 42 115 145 5015 26.8 48 125 165 5016 28.2 48 130 165 5017 27.9
4 16 ~ 18 605 549 567 10
48 125 165
47
5016 34.5 48 130 165 5017 34.6 54 140 190 5018 38.2 54 145 190 5019 37.3
5 18 ~ 20 673 610 630 11.2
48 130 165
51
5017 42.1 54 140 190 5018 45.7 54 145 190 5019 44.8 65 170 220 5022 50.2
6 20 ~ 22.4 755 684 706.4 12.5
54 145 190
59
5019 69.2 54 150 190 5020 68.9 65 170 220 5022 74.8 65 180 220 5024 73.8
7 22.4 ~ 25 843 763 788 14
65 180 220
69.5
5024 100.0 77 200 250 5026 106.6 77 210 250 5028 105.3 81 225 270 5030 109.8
8 25 ~ 28 944 854 882 16
77 200 250
73
5026 143.7 77 210 250 5028 142.4 81 225 270 5030 146.7 89 240 290 5032 152.2
9 28 ~ 31.5 1062 962 993.5 18
77 210 250
79
5028 174.0 81 225 270 5030 177.5 89 240 290 5032 183.5 99 260 315 5034 192.8
10 31.5 ~ 35.5 1195 1083 1118.5 20
89 240 290
88
5032 250.1 99 260 315 5034 259.1
110 280 340 5036 272.8 110 290 350 5038 274.0
11 35.5 ~ 42.5 1424 1298 1340.5 22.4
110 280 340
101
5036 435.2 110 290 350 5038 436.0 120 310 375 5040 448.3 130 340 410 5044 464.6
12 42.5 ~ 50
Up to Ø 2,000 please Inquire to TAEWEON 13 50 ~ 5614 56 ~ 6415 64 ~ 70
| D/d 31.5
(mm)
22
Rim No.
Rope Size
Dimensions Bearing No.SL04-50※※NR
Weight (Kg)
Od Td Pcd R B D1 D2 A
1 10 ~ 12.5 422 382 394.5 7.1
34 90 120
33
5011 13.0 34 95 120 5012 12.9 34 100 120 5013 12.8 42 110 145 5014 14.6
2 12.5 ~ 14 472 427 441 8
34 95 120
36
5012 17.0 34 100 120 5013 16.9 42 110 145 5014 17.6 42 115 145 5015 17.5
3 14 ~ 16 538 488 504 9
42 110 145
40
5014 26.9 42 115 145 5015 26.8 48 125 165 5016 28.2 48 130 165 5017 27.9
4 16 ~ 18 605 549 567 10
48 125 165
47
5016 34.5 48 130 165 5017 34.6 54 140 190 5018 38.2 54 145 190 5019 37.3
5 18 ~ 20 673 610 630 11.2
48 130 165
51
5017 42.1 54 140 190 5018 45.7 54 145 190 5019 44.8 65 170 220 5022 50.2
6 20 ~ 22.4 755 684 706.4 12.5
54 145 190
59
5019 69.2 54 150 190 5020 68.9 65 170 220 5022 74.8 65 180 220 5024 73.8
7 22.4 ~ 25 843 763 788 14
65 180 220
69.5
5024 100.0 77 200 250 5026 106.6 77 210 250 5028 105.3 81 225 270 5030 109.8
8 25 ~ 28 944 854 882 16
77 200 250
73
5026 143.7 77 210 250 5028 142.4 81 225 270 5030 146.7 89 240 290 5032 152.2
9 28 ~ 31.5 1062 962 993.5 18
77 210 250
79
5028 174.0 81 225 270 5030 177.5 89 240 290 5032 183.5 99 260 315 5034 192.8
10 31.5 ~ 35.5 1195 1083 1118.5 20
89 240 290
88
5032 250.1 99 260 315 5034 259.1
110 280 340 5036 272.8 110 290 350 5038 274.0
11 35.5 ~ 42.5 1424 1298 1340.5 22.4
110 280 340
101
5036 435.2 110 290 350 5038 436.0 120 310 375 5040 448.3 130 340 410 5044 464.6
12 42.5 ~ 50
Up to Ø 2,000 please Inquire to TAEWEON 13 50 ~ 5614 56 ~ 6415 64 ~ 70
Shaft Dia Bearing No.Dimensions Basic Load
Weight(Kg)
d D B Bf"Dynamic
C.(Kgf )""Static
Co. (Kgf )"
40 SL04-5008NR 40 68 38 28 8100 11800 0.55
45 SL04-5009NR 45 75 40 30 9750 14700 0.69
50 SL04-5010NR 50 80 40 30 10200 16100 0.75
55 SL04-5011NR 55 90 46 34 12100 19600 1.12
60 SL04-5012NR 60 95 46 34 12600 21200 1.20
65 SL04-5013NR 65 100 46 34 13100 22800 1.27
70 SL04-5014NR 70 110 54 42 17500 29000 1.87
75 SL04-5015NR 75 115 54 42 20000 33000 1.97
80 SL04-5016NR 80 125 60 48 20900 36000 2.66
85 SL04-5017NR 85 130 60 48 21800 38500 2.79
90 SL04-5018NR 90 140 67 54 31000 55000 3.71
95 SL04-5019NR 95 145 67 54 32000 57500 3.87
100 SL04-5020NR 100 150 67 54 33500 59500 4.03
110 SL04-5022NR 110 170 80 65 39000 71000 7.00
120 SL04-5024NR 120 180 80 65 41000 76500 7.50
130 SL04-5026NR 130 200 95 77 55000 102000 11.4
140 SL04-5028NR 140 210 95 77 61000 115000 12.1
150 SL04-5030NR 150 225 100 81 70500 131000 14.6
160 SL04-5032NR 160 240 109 89 73500 142000 18.2
170 SL04-5034NR 170 260 122 99 94500 182000 24.6
180 SL04-5036NR 180 280 136 110 111000 218000 32.3
190 SL04-5038NR 190 290 136 110 114000 227000 33.7
200 SL04-5040NR 200 310 150 120 133000 270000 43.5
220 SL04-5044NR 220 340 160 130 167000 335000 55.5
240 SL04-5048NR 240 360 160 130 175000 365000 59.5
260 SL04-5052NR 260 400 190 154 217000 460000 90.7
280 SL04-5056NR 280 420 190 154 221000 475000 96.2
300 SL04-5060NR 300 460 218 176 272000 600000 137.0
| SL-ROLLER BEARING
(mm)
23
Cutting Grinding Lathe MCT Inspection Packaging
Ingot
Slab
Bloom
Heating
ForgingRaw Material
Hook Block
24
| SINGLE HOOK
| DOUBLE HOOK
O
n
L
b'
a'
h' b
h
a
m
M
On
m
M
L
b'
a'
h'
b
h
a
Hook No.
Dimensions Approx Weight
(Kg)M M N A B H A' B' H' O L
Tws3 70 55 54 55 15 65 50 15 55 50 420 11Tws5 85 60 70 65 20 85 60 20 75 60 490 27
Tws7.5 90 65 72 80 25 100 70 25 80 68 550 32Tws10 100 675 75 85 25 115 78 25 95 78 610 36
Tws12.5 115 93 80 98 30 125 85 30 102 85 670 54Tws15 130 100 93 102 40 140 85 40 120 90 730 68Tws20 145 110 110 123 40 170 110 40 133 105 590 91Tws25 165 120 120 135 55 180 120 55 155 115 670 127Tws30 180 135 140 150 60 205 135 60 170 120 740 168Tws40 190 150 160 160 65 230 145 60 202 140 870 295Tws50 210 175 175 180 72 250 165 80 225 150 960 363Tws60 240 200 190 210 80 280 190 90 250 165 1080 500Tws80 270 225 220 230 100 320 210 120 275 185 1230 704
Tws100 290 240 240 250 110 350 225 120 300 210 1290 885
Hook No.
Dimensions Approx Weight
(Kg)M M N A B H A' B' H' O L
Twd20 115 105 85 100 45 120 100 45 149 100 520 82Twd25 125 115 90 110 50 130 110 50 162 110 580 114Twd30 135 125 100 120 55 145 120 55 179 120 650 136Twd40 150 135 110 130 60 170 135 60 209 140 720 204Twd50 165 150 120 145 65 185 148 65 227 150 830 272Twd60 180 165 130 155 70 200 158 70 246 165 870 341Twd80 200 185 140 170 80 230 175 80 280 185 985 477
Twd100 225 210 150 185 85 255 198 85 314 210 1065 636Twd120 245 225 170 235 95 275 235 95 31 235 1150 85Twd150 270 250 210 255 100 310 255 100 381 255 1250 1203Twd170 390 270 220 255 110 330 255 110 402 255 1320 1294Twd200 310 290 230 275 120 355 275 120 432 275 1430 1634Twd250 340 310 250 300 130 390 300 130 474 300 1800 1975Twd300 360 330 290 320 145 420 320 145 509 320 2120 2610
(mm)
(mm)
25
| Single-pin 2 sheaves (single hook)
Rated Capacity
(Tons)
Dimensions Weight (Kg)d D f A B C E F M m n
3 10 250.5 50 192 310 538 299.4 300 70 55 54 505 12.5 315.5 55 215 370 659 339.4 374 85 60 70 80
7.5 14 355 70 237 410 728 370.4 420 90 65 72 11010 16 400 70 253 450 812 389.4 470 100 75 75 125
12.5 18 450 85 274 490 893.5 417.4 520 115 93 80 17015 20 500 85 284 540 996.5 427.4 580 130 100 93 200
(mm)
| Single-pin 4 sheaves (single hook)
Rated Capacity
(Tons)
Dimensions Weight (Kg))d D f A A' B C E F M m n
15 16 400 80 60 287 485 887 575 470 130 100 93 24020 16 400 90 67 300 525 947.5 617 470 145 110 110 29025 18 450 100 67 319 580 1061.5 645 520 165 120 120 38530 20 500 110 80 352 650 1181.5 717 580 180 135 140 51040 25 630 120 80 387 840 1479.5 752 730 190 150 160 81550 28 710 140 95 423 890 1606 855 820 210 175 175 1130
(mm)
| Single-pin 4 sheaves (double hook)
Rated Capacity
(Tons)
Dimensions Weight (Kg))d D f A A' B C E F M m n
15 16 400 80 60 287 480 859.5 575 470 105 93.5 80 23020 16 400 90 67 300 460 854.5 617 470 115 105 85 26525 18 450 100 67 319 505 941.5 645 520 125 115 90 33030 20 500 110 80 352 555 1039 717 580 135 125 100 46540 25 630 120 80 387 665 1252.5 752 730 150 135 110 69050 28 710 140 95 423 770 1423.5 855 820 165 150 120 950
(mm)
| Double-pin 4 sheaves (single hook)
Rated Capacity
(Tons)
Dimensions Weight (Kg)d D f A A' B C E F M m n
15 16 400 80 60 287 485 887 575 470 130 100 93 245
20 16 400 90 67 300 525 947.5 617 470 145 110 110 285
25 18 450 100 67 319 580 1061.5 645 520 165 120 120 370
30 20 500 110 80 352 650 1181.5 717 580 180 135 140 510
40 25 630 120 80 387 840 1479.5 752 730 190 150 160 805
50 28 710 140 95 423 890 1606 855 820 210 175 175 1090
(mm)
26
|Proof TEST
- According ASME B 30. 10- Taeweon provide every hook & Hook block with Proof test as reliability
|Custom Designed Hook Block
- According User specification ( Up to 1250Ton )- Design, technical cooperation with F.T-Japan
| Double-pin 4 sheaves (double hook)
Rated Capacity
(Tons)
Dimensions Weight (Kg)d D f A B C E F M m n
20 16 400 85 60 775 1169.5 363 470 115 105 85 320
25 18 450 95 67 860 1296.5 391 520 125 115 90 365
30 20 500 110 80 965 1449 457 580 135 125 100 525
40 25 630 120 80 1110 1697.5 463 730 150 135 110 735
50 28 710 140 95 1260 1913.5 552 820 165 150 120 1000
60 28 710 140 95 1310 1986 552 820 180 165 130 1150
(mm)
| Double-pin 6 sheaves (double hook)
Rated Capacity
(Tons)
Dimensions Weight (Kg)d D f A A' B C E F M m n
60 25 630 120 80 122.5 1225 1887.5 687 730 180 165 130 1130
80 28 710 130 95 145.5 1395 2111 817 820 200 185 140 1500
100 30 798 140 95 154.5 1555 2356.5 835 930 225 210 150 2230
(mm)
| Double-pin 6 sheaves (single hook)
Rated Capacity
(Tons)
Dimensions Weight (Kg)d D D' f A A' B C E F M m n
60 25 630 788 120 80 122.5 1550 2341.5 687 890 240 200 190 1280
80 28 710 882 130 95 145.5 1765 2647 817 1010 270 225 220 1750
100 30 798 991 140 95 154.5 1885 2860.5 835 1120 290 240 240 2480
(mm)
27
Ingot
Slab
Bloom
Heating
ForgingRaw Material
Final Machining
M/T
Spray Quenching
Inspection
U/T
Rough Machinig
Packaging
Wheel
28
D1 d0
80
125
L
d1
20D D
1 d0
80125
L
d1
20D
D1 d0
125
180
L
d1
25D D
1 d0
125
180
L
d1
25
D D1 d0
125
180
L
d1
25
D
| Model RW / RN
| Model CW / CN / C
Wheel No.
Dimensions Weight (Kg)Ød Ød1 Ød1 Ød0 T Øh L
Rw315 315 279 174 85 76 30 280 102Rw355 355 315 170 90 50 30 280 110Rw400 400 360 180 95 50 30 280 126Rw450 450 410 180 105 40 30 315 148Rw500 500 440 210 109 40 30 315 185Rw560 560 500 210 109 40 40 315 207Rw630 630 570 260 122 40 40 315 274Rw710 710 640 260 122 50 40 315 331
Rn315 315 - - 70 125 - 125 77Rn355 355 - - 70 125 - 125 99Rn400 400 360 190 90 50 30 200 112Rn450 450 410 200 90 40 30 200 122Rn500 500 440 198 109 40 30 200 154Rn560 560 500 210 109 40 40 200 170Rn630 630 570 260 122 40 40 200 220Rn710 710 640 280 122 50 40 200 308
Wheel No.
Dimensions Weight (Kg)Ød Ød1 Ød1 Ød0 T Øh L
Cw500 500 - 280 152 180 - 400 330Cw560 560 - 280 152 180 40 400 440Cw630 630 570 280 157 60 40 450 395Cw710 710 640 330 177 70 40 450 570
Cn400 400 - 230 140 180 - 200 174Cn450 450 - 230 140 180 - 200 222Cn500 500 - 260 152 180 30 200 273Cn560 560 500 280 152 50 30 200 230Cn630 630 570 280 157 60 40 200 280Cn710 710 640 360 177 70 40 200 427
C560 560 520 370 250 160 - 330 366
(mm)
(mm)
29
Twist Lock Pin
30
Product - Twist Lock Pin
| Introduce
| Production
| Heat-treatment
| Test & Inspection
| Design
| Material
Using Taeweon’s forging High-skill and production know-how, provide a high quality twist lock pin, which makes up for the weak-point.
We suggest our solution as build-up strength at weak-point,for the protection from broken at using a product.
• Forging• MachiningThrough our forging know-how, obtain good metal-flow in material.This point make more strength than carbon steel.
• Quenching & Tempering Important step as to get high-strength goods which can against to heavy loads without crack-risk
• Proof Tension TEST• Impact TEST• NDT TEST - M/T, U/T
We have own Proof(tension) tester.Inspect all of product before delivery,and send with test-reports.
Drawing based on according user’s requriements and JIS standards.Also can deal with customer’s own specification or modification.
SNCM439 / 36CrNiMo4SCM440 / 42CrMo4
Weak-pointBroken byhigher load
SNCM43936CrNiMo4
Metal FlowAfter Forging
Tension direction40Ton, 30Sec
31
Taeweon Industrial74, Hwajeonsandan 2-Ro, Gangseo-Gu, Busan, KoreaTel : +82-51-266-4595, Fax : +82-51-266-4599E-Mail : [email protected]
Taewoen Corporation534, Nakdong-Daero, Saha-Gu, Busan, KoreaTel : +82-51-206-4595, Fax : +82-51-206-4599E-Mail : [email protected]
Taejin Machinery9, Najeon-Ro 161Beon-Gil, Saengnim-Myeon, Gimhae-Si, Gyeongsangnam-Do, KoreaTel : +82-55-323-9347, Fax : +82-55-323-9349 E-Mail : [email protected]
Taeweon Japan (Honest Eng)290-2,Nishihirayamacho, Marugame-Shi, Kagawa-Ken, JapanTel : +81-877-58-3771 Fax : +81-877-58-3772 E-Mail : [email protected]
www.taeweoncrane.comwww.taeweon.co.kr